Bucyrus CM210 Operation & Maintenance Manual- CAT Continuous Miner CM210 – PDF DOWNLOAD
DESCRIPTION:
Bucyrus CM210 Operation & Maintenance Manual- CAT Continuous Miner CM210 – PDF DOWNLOAD
- This manual is intended to provide GENERAL product information for the CM210 Continuous Miner. The illustrations, descriptions and proce-dures contained in this publication apply only to THIS machine. Cater-pillar reserves the right to revise models and designs without prior no-tice
- This Continuous Miner was manufactured under the guidelines, proce-dures and requirements set forth in the sales order specification
- At the completion of the manufacturing process, this unit was issued the appropriate approval numbers and nameplates indicating it met the technical requirements of these regulatory agencies. Any change to the design or structure of this unit, without the consent of Caterpillar and these regulatory agencies, or any repair or replacement of parts contra-ry to the instructions, may invalidate these approvals and render this unit unsafe to operate.
- Strict compliance with all Federal and State Mining laws, regulations and practices regarding the safe operation and maintenance of under-ground mining equipment and strict adherence to the instructions in this manual is necessary for the personal safety of those working on or around this unit.
- While this manual attempts to anticipate the most important operations and maintenance needs for this unit, unforeseen circumstances may arise that have not been addressed in this manual. If any concerns or questions arise, please contact your service representative immediate-ly.
- This work contains information protected under trade secret and other intellectual property laws, and is protected under the U. S. Copyright Act of 1976, as amended. This work is provided under license and the license is non-transferable. Distribution and access is limited only to authorized personnel. Disclosure, reproduction, distribution or unau-thorized use may be a violation of federal and state laws and may sub-ject the unauthorized user to criminal liability
TABLE OF CONTENTS:
Bucyrus CM210 Operation & Maintenance Manual- CAT Continuous Miner CM210 – PDF DOWNLOAD
About this manual
About this manual 1 3
Before starting to work 1 3
Who is this operating manual intended for? 1 3
What is the purpose of this operating manual? 1 4
Characters and symbols 1 5
2 Your safety
Your safety 2 3
Personnel 2 4
Operation 2 4
Installation and repair 2 4
Operating conditions 2 5
Intended use 2 5
Unauthorized use 2 5
Safety instructions 2 7
General rules: 2 7
Storage and transport 2 8
Pre-start inspection 2 8
Installation and start-up 2 9
Operation 2 9
Stopping 2 10
Maintenance and repair 2 10
3 Storage and transport
Storage and transport 3 3
Storage 3 3
Storage of the machine and spare parts 3 3
Long-term storage of spare components 3 4
Transport 3 5
Load units: dimensions and weights 3 5
Transport environment 3 8
4 Installation
Installation 4 3
Points to observe prior to installation 4 3
Who is allowed to carry out installation? 4 3
Which tools are required for installation? 4 3
Notes on installation 4 4
Pre-installation check list 4 5
Safety features 4 6
Operation 5 3
How to operate the Continuous Miner 5 3
Who is allowed to operate the Continuous Miner 5 3
When can operation be started? 5 3
Controls and indicators 5 4
Machine control system 5 19
Red zone 5 33
Safety precautions for underground operation 5 38
Tramming safety rules 5 38
Starting procedure 5 39
Shutdown procedure 5 41
Tramming the miner 5 42
Cutter head operation 5 44
Conveyor operation 5 45
Scrubber motor operation 5 46
Area and headlight operation 5 46
Fire suppression in radio remote operation 5 47
Conveyor raise/lower/left/right in radio remote operation 5 47
Stabilizer cylinder raise/lower in radio remote operation 5 48
Shear up/down in radio remote operation 5 48
Gathering head raise/float in radio remote operation 5 48
Breaker on/off in radio remote operation 5 49
Typical cutting sequence 5 50
Mining operations 5 52
Mechanical assemblies 5 57
Hydraulic system 5 64
Water system 5 96
Electrical system 5 108
Instructions on the maintenance 5 143
Important notes 5 143
Before maintenance 5 143
Torque values 5 144
Lubricants, fluids and capacities 5 145
Specific lubrication and maintenance instructions 5 146
Every shift 5 149
Every third shift (daily) 5 151
Weekly 5 156
Monthly 5 160
Every three months 5 166
Every six months 5 169
Adjustment procedures 5 175
Setting hydraulic pressures 5 175
Pilot pump circuit relief 5 177
Main control valve 5 179
Port relief 5 180
Tram track 5 182
Tail shim 5 187
Chain tension 5 190
Mechanical 5 190
Grease take-up 5 192
Cutter motor feedback 5 194
Instructions on replacement of wear parts 5 197
Cutter head (boom) assembly 5 197
Boom pivot pin 5 201
Center cutter drum 5 205
End cutter drum 5 209
Drum drive motor 5 211
Drum drive gear case 5 217
Gathering head assembly 5 219
Gathering head drive motor 5 225
Gathering head gear case 5 230
Gathering head foot shaft 5 236
CLA 5 239
CLA tip replacement 5 239
Tram motor 5 243
Tram primary planetary gear 5 248
Tram secondary planetary gear 5 251
Tram case 5 256
Tram reach gear set 5 261
Tram sprocket 5 269
Tram track front idler 5 276
Front idler take-up cylinder 5 280
Hydraulic pump 5 282
Hydraulic pump motor 5 285
Scrubber fan/motor 5 288
Swivel pin assembly 5 291
Tail roller 5 293
Conveyor chain replacement 5 295
Superbolts 5 296
Troubleshooting procedures 5 301
Typical hydraulic problems 5 302
Contaminants in hydraulic systems 5 303
Specific hydraulic circuits 5 304
Multi-function failure 5 304
Oil tank fill 5 305
Cutter head raise 5 305
Cutter head lower 5 305
Gathering head raise 5 306
Gathering head float 5 306
Conveyor raise 5 306
Conveyor lower 5 307
Conveyor swing 5 307
Stabilizer raise 5 307
Stabilizer lower 5 307
General safety procedure for shutdown 5 308
Excessive noise 5 309
Excessive heat 5 310
Incorrect flow 5 311
Incorrect pressure 5 312
Faulty operation 5 313
Restarting checklist 5 314
Water system 5 315
Bearings 5 317
Electrical system 5 318
CM210 Continuous Miner
BI016912-04 (EN-US)
6 Technical data
Technical data 6 3
Tightening torques 6 5
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.M