Bucyrus 25M3 Operation Manual CAT Continuous Miner 25M3 – PDF DOWNLOAD
DESCRIPTION:
Bucyrus 25M3 Operation Manual CAT Continuous Miner 25M3 – PDF DOWNLOAD
General Description
- The Bucyrus 25M3 is an electrically powered, radio remote controlled drum type continuous miner. Overall the miner is 12 metres long and 3.5 metres in the width of the body. The miner has a cutting width of 3.7metres and is capable of mining seams from 1800mm to 3500mm thick.
- The machine is mounted on crawler tracks that provide full mobility and sharp turning radius in both board and pillar and long wall development mining plans. The ranging cutting head mines material from the solid face using a chainless rotating drum, and a CLA-type gathering head with high speed conveyor
- efficiently moves mined material to a haulage system behind the miner. The machine’s weight and balance is designed to mine most efficiently by sumping into the face at the top and ripping material to the bottom of the seam.
- The figure below shows a general arrangement of major mechanical components. A brief description of the various major sub-systems of the 25M3 follows.
TABLE OF CONTENTS:
Bucyrus 25M3 Operation Manual CAT Continuous Miner 25M3 – PDF DOWNLOAD
M01256.pdf.................................................................................................................. 0 Operators Manual Contents............................................................................................... 2 Section 1 Handbook Objective............................................................................................ 3 Handbook Objectives................................................................................................. 5 Section 10 Emergency Shutdown........................................................................................... 6 Emergency Shutdown.................................................................................................. 8 Transmitter Stops............................................................................................... 8 Emergency Stop Locations........................................................................................ 9 Emergency Procedures................................................................................................10 Fire............................................................................................................10 General.........................................................................................................10 MINIMISE THE USE OF COMMUNICATION SYSTEMS TO LEAVE THE LINES CLEAR FOR EMERGENCY COMMUNICATIONS TRAFFIC.....10 Section 11 Troubleshooting..............................................................................................11 Troubleshooting.....................................................................................................13 Pumps...........................................................................................................13 Traction........................................................................................................13 Cutters.........................................................................................................14 Conveyor........................................................................................................14 Water Troubleshooting Guide.........................................................................................15 Section 2 Notes to the Operator.........................................................................................16 Notes, Cautions and Warnings........................................................................................18 Operating Procedures................................................................................................19 Section 3 Defects,Hazards and Safety....................................................................................20 General information.................................................................................................22 Introduction....................................................................................................22 Warnings and Symbols............................................................................................22 Safety..............................................................................................................23 Isolation Procedures............................................................................................23 Main Isolator...................................................................................................24 Safety Instructions and Precautions.............................................................................25 Safe and Controlled Zones...........................................................................................27 Safety Instructions for Operational Phases..........................................................................28 Normal Operation................................................................................................28 Flitting Operation..............................................................................................29 Safety Instructions for Maintenance and Repair Procedures.......................................................30 Hazards.............................................................................................................30 Electric Energy.................................................................................................30 Hydraulics......................................................................................................30 Noise...........................................................................................................30 Oils, Greases and other Chemicals...............................................................................30 Safety Equipment....................................................................................................31 Emergency Stop Buttons..........................................................................................31 Emergency Stop Button Locations.................................................................................31 Transmitter Emergency Stop Switch...............................................................................32 Audible Warnings................................................................................................33 Strobe Lights...................................................................................................33 Cutter Head Stops...............................................................................................34 Conveyor Boom Stops.............................................................................................34 Cutter Stops....................................................................................................35 Gathering Head Stops............................................................................................35 Personal Safety Equipment.......................................................................................36 Radio Remote Control System.........................................................................................36 General.........................................................................................................36 Section 4 Machine Description...........................................................................................37 General Description.................................................................................................39 Machine Layout..................................................................................................39 Specifications..................................................................................................40 Motors..........................................................................................................40 Component Descriptions..............................................................................................41 Main Chassis....................................................................................................41 Cutting Head Assembly...........................................................................................41 Gathering Head Assembly.........................................................................................42 Conveyor Assembly...............................................................................................42 Traction Drive System...........................................................................................43 Hydraulic System................................................................................................44 Water System....................................................................................................45 Section 5 Controls and Their Functions..................................................................................46 Circuit Isolators...................................................................................................48 Main Circuit Breaker (Q1).......................................................................................48 Flit Mode Circuit Breaker (Q2)..................................................................................48 Push Buttons & Switches.............................................................................................49 Control E/L Test................................................................................................49 Control and Lights E/L Reset....................................................................................49 Traction Earth Leakage Test.....................................................................................49 Traction Earth Leakage Reset....................................................................................50 Pump Start......................................................................................................50 Pump Stop.......................................................................................................50 Radio/Manual Selector...........................................................................................50 Holville CH4 Reset Selector ....................................................................................50 Holville CH4 Remote Reset.......................................................................................50 Left Side Machine Emergency Stop................................................................................51 Right Side Machine Emergency Stop...............................................................................51 Radio Remote Control System.........................................................................................52 Remote Control Transmitter......................................................................................52 Transmitter Timeout.........................................................................................52 Multiple Transmitters.......................................................................................52 Radio signal continuity.....................................................................................54 Turn the Transmitter on.....................................................................................54 Turn the Transmitter off....................................................................................54 Stop........................................................................................................54 Siren.......................................................................................................54 Hydraulic Pump – Start......................................................................................54 Hydraulic Pump – Stop.......................................................................................55 Raise Cutter................................................................................................55 Lower Cutter................................................................................................55 Conveyor up.................................................................................................55 Conveyor down...............................................................................................55 Conveyor left...............................................................................................55 Conveyor right..............................................................................................55 Apron Down..................................................................................................55 Apron up....................................................................................................55 Lower stabiliser............................................................................................56 Raise stabiliser............................................................................................56 Water.......................................................................................................56 Cutters.....................................................................................................56 Start Cutters...............................................................................................56 Stop Cutters................................................................................................56 Tramming....................................................................................................57 Tramming Speeds.............................................................................................57 Conveyor Forward............................................................................................58 Conveyor Reverse............................................................................................58 Conveyor Stop...............................................................................................58 Lights......................................................................................................58 Transmitter Maintenance & Battery Charger ......................................................................59 Display Unit....................................................................................................59 Main Monitor Screen.............................................................................................60 Production Monitor Screen No.1..................................................................................61 Production Monitor Screen No 2 – Boom Monitor...................................................................62 Modes of Control....................................................................................................63 Radio / Manual Mode Switch......................................................................................63 Radio Mode .....................................................................................................63 Manual Mode.....................................................................................................63 Pendant ....................................................................................................63 Section 6 Pre Start Checks..............................................................................................65 Pre-Start Functions.................................................................................................67 Inspections.....................................................................................................67 Section 7 Start Up Procedure............................................................................................69 Start Up Functions..................................................................................................71 Section 8 Operating Procedures..........................................................................................72 Using 25M3 Miner....................................................................................................74 Precautions.....................................................................................................74 Transmitter Start Up Time.......................................................................................74 Mining Mode.........................................................................................................75 General.........................................................................................................75 Cutting Coal....................................................................................................75 Emergency Tram Mode.............................................................................................77 E/Stop Override Emergency Tram..................................................................................78 Flit Mode...........................................................................................................79 Power Fill Mode.....................................................................................................80 Section 9 Shut Down Procedure...........................................................................................81 Shutdown Functions..................................................................................................83 Parking.........................................................................................................83 Shutdown Checks.................................................................................................83
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- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.M