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BT PRIME MOVER WSX20/25 OPERATOR’S MANUAL – PDF DOWNLOAD
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Description
BT PRIME MOVER WSX20/25 OPERATOR’S MANUAL – PDF DOWNLOAD
FILE DETAILS:
BT PRIME MOVER WSX20/25 OPERATOR’S MANUAL – PDF DOWNLOAD
Language : English
Pages : 501
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT PRIME MOVER WSX20/25 OPERATOR’S MANUAL – PDF DOWNLOAD
WSX20_25 Operator's Welcome.......................................................... 1 304942-000 1995_December............................................................. 2 Front Cover...................................................................... 2 Foreword......................................................................... 3 Table of Contents................................................................ 4 Important Safety Regulations..................................................... 6 Warning Symbols.............................................................. 6 Warning Levels............................................................... 6 Prohibitory Symbols.......................................................... 7 Ordinance Symbols............................................................ 7 General Safety Regulations................................................... 8 Operating the Truck.......................................................... 8 Operator's Responsibility.................................................... 9 Working Area................................................................. 9 Driving and Conduct While Driving............................................ 10 Handling Loads............................................................... 12 Parking the Truck............................................................ 13 Handling the Battery......................................................... 14 Maintenance and Repair....................................................... 14 Data Plate and Decals............................................................ 15 General Information.............................................................. 17 Intended Application of the Truck............................................ 18 Unintended Application of the Truck.......................................... 18 Truck Data................................................................... 19 Truck Dimensions............................................................. 20 Data Plate................................................................... 21 Main Components.................................................................. 22 Controls and Instruments......................................................... 24 Control for Lifting of the Forks............................................. 25 Travel Direction Selector/Speed Control...................................... 25 Reverser Safety Switch....................................................... 25 Horn Button.................................................................. 26 Tiller Arm/Brake Control..................................................... 26 Control for Lowering of the Forks............................................ 27 Ignition Key................................................................. 27 Accessories.................................................................. 28 Battery Pack................................................................. 28 Electrical Lowering of the Forks............................................. 29 BDI/Hourmeter with Lift Interrupt............................................ 29 Battery Discharge Indicator (BDI)............................................ 30 Hourmeter.................................................................... 30 Driving.......................................................................... 31 Starting the Truck........................................................... 31 Braking...................................................................... 33 Steering..................................................................... 34 Parking the Truck............................................................ 34 Transporting Loads............................................................... 35 Collecting a Load............................................................ 36 Leaving a Load............................................................... 37 Battery.......................................................................... 38 Changing the Battery......................................................... 38 Removing a Discharged Battery................................................ 38 Replacing a Charged Battery.................................................. 39 Charging the Battery......................................................... 40 Pre-Charging................................................................. 41 During Charging.............................................................. 42 After Charging............................................................... 42 Battery Maintenance.......................................................... 42 Daily Service/Safety Checks...................................................... 44 Maintenance...................................................................... 47 Safety Regulations With Maintenance Work..................................... 47 Maintenance Work that can be Carried Out by You.............................. 49 Maintenance Work that may be Carried out by Trained Maintenance Personnel.... 49 Cleaning and Washing......................................................... 49 External Cleaning............................................................ 50 Cleaning the Motor Compartment............................................... 50 Electrical Components........................................................ 51 Lubrication Chart............................................................ 56 Oil and Grease Specification................................................. 57 Transport and Storage of Truck................................................... 58 Truck's Dimensions and Weight................................................ 58 Lifting the Truck............................................................ 59 Towing and Transporting a Defective Truck.................................... 60 Storing the Truck............................................................ 60 Battery.................................................................. 60 Hydraulic System......................................................... 61 Drive Unit............................................................... 61 Starting After a Period of Storage....................................... 61 Recycling/Discarding............................................................. 62 Discarding the Battery....................................................... 62 Scrapping the Truck.......................................................... 62 Chassis.................................................................. 62 Hydraulic System......................................................... 63 Electrical System........................................................ 63 Back Cover....................................................................... 64 304942-001 1996_March................................................................ 65 Front Cover...................................................................... 65 Foreword......................................................................... 66 Table of Contents................................................................ 67 Important Safety Regulations..................................................... 69 Warning Symbols.............................................................. 69 Warning Levels............................................................... 69 Prohibitory Symbols.......................................................... 70 Ordinance Symbols............................................................ 70 General Safety Regulations................................................... 71 Operating the Truck.......................................................... 71 Operator's Responsibility.................................................... 72 Working Area................................................................. 72 Driving and Conduct While Driving............................................ 73 Handling Loads............................................................... 75 Parking the Truck............................................................ 76 Handling the Battery......................................................... 77 Maintenance and Repair....................................................... 77 Data Plate and Decals............................................................ 78 General Information.............................................................. 80 Intended Application of the Truck............................................ 81 Unintended Application of the Truck.......................................... 81 Truck Data................................................................... 82 Truck Dimensions............................................................. 83 Data Plate................................................................... 84 Main Components.................................................................. 85 Controls and Instruments......................................................... 87 Control for Lifting of the Forks............................................. 88 Travel Direction Selector/Speed Control...................................... 88 Reverser Safety Switch....................................................... 88 Horn Button.................................................................. 89 Tiller Arm/Brake Control..................................................... 89 Control for Lowering of the Forks............................................ 90 Ignition Key................................................................. 90 Accessories.................................................................. 91 Battery Pack................................................................. 91 Electrical Lowering of the Forks............................................. 92 BDI/Hourmeter with Lift Interrupt............................................ 92 Battery Discharge Indicator (BDI)............................................ 93 Hourmeter.................................................................... 93 Driving.......................................................................... 94 Starting the Truck........................................................... 94 Braking...................................................................... 96 Steering..................................................................... 97 Parking the Truck............................................................ 97 Transporting Loads............................................................... 98 Collecting a Load............................................................ 99 Leaving a Load...............................................................100 Battery..........................................................................101 Changing the Battery.........................................................101 Removing a Discharged Battery................................................101 Replacing a Charged Battery..................................................102 Charging the Battery.........................................................103 Pre-Charging.................................................................104 During Charging..............................................................105 After Charging...............................................................105 Battery Maintenance..........................................................105 Daily Service/Safety Checks......................................................107 Maintenance......................................................................110 Safety Regulations with Maintenance Work.....................................110 Maintenance Work that can be Carried out by You..............................112 Maintenance Work that may be Carried out by Trained Maintenance Personnel....112 Cleaning and Washing.........................................................112 External Cleaning............................................................113 Cleaning the Motor Compartment...............................................113 Electrical Components........................................................114 Lubrication Chart............................................................119 Oil and Grease Specification.................................................120 Transport & Storage of Truck.....................................................121 Truck's Dimensions and Weight................................................121 Lifting the Truck............................................................122 Towing and Transporting a Defective Truck....................................123 Storing the Truck............................................................123 Battery..................................................................123 Hydraulic System.........................................................124 Drive Unit...............................................................124 Starting After a Period of Storage.......................................124 Recycling/Discarding.............................................................125 Discarding the Battery.......................................................125 Scrapping the Truck..........................................................125 Chassis..................................................................125 Hydraulic System.........................................................126 Electrical System........................................................126 Back Cover.......................................................................127 304942-001 1997_February.............................................................128 Front Cover......................................................................128 Operator's Warning...............................................................129 Foreword.........................................................................130 Table of Contents................................................................131 Safety Regulations...............................................................133 Warning Symbols..............................................................133 Warning Levels...............................................................133 Prohibitory Symbols..........................................................134 Ordinance Symbols............................................................134 General Safety Regulations...................................................135 Control..................................................................135 Operating the Truck......................................................135 Operator's Responsibility................................................136 Working Area.............................................................137 Driving and Conduct While Driving........................................137 Handling Loads...........................................................139 Parking the Truck........................................................140 Handling the Battery.....................................................141 Maintenance and Repair...................................................141 Warnings and Information Signs...................................................142 Presentation of Truck............................................................144 Application Areas for BT's Trucks............................................145 Prohibited Applications for BT's Trucks......................................145 Truck Data...................................................................146 Truck Dimensions.............................................................147 Data Plate...................................................................148 Presentation of Main Components..................................................149 Controls and Instruments.........................................................151 Control for Lifting of the Forks.............................................152 Travel Direction Selector/Speed Control......................................152 Reverser Safety Switch.......................................................152 Horn Button..................................................................153 Tiller Arm/Brake Control.....................................................153 Control for Lowering of the Forks............................................154 Key Switch...................................................................154 Accessories..................................................................155 Battery Pack.................................................................155 Electrical Lowering of the Forks.............................................156 BDI/Hourmeter with Lift Interrupt............................................156 Battery Discharge Indicator (BDI)............................................157 Hourmeter....................................................................157 Driving..........................................................................158 Starting the Truck...........................................................158 Braking......................................................................160 Steering.....................................................................162 Parking the Truck............................................................162 Transporting Loads...............................................................163 General......................................................................163 Collecting a Load............................................................166 Leaving a Load...............................................................167 Battery..........................................................................168 Type of Battery..............................................................168 Changing the Battery.........................................................168 Removing a Discharged Battery................................................168 Replacing a Charged Battery..................................................169 Charging the Battery.........................................................171 Pre-Charging.................................................................172 During Charging..............................................................173 After Charging...............................................................173 Battery Maintenance..........................................................174 Daily Service/Safety Checks......................................................176 Maintenance......................................................................179 General......................................................................179 Safety Regulations with Maintenance Work.....................................179 Maintenance Work that can be Carried out by You..............................181 Maintenance Work that may be Carried out by Trained Maintenance Personnel....181 Other Service and Repair Work................................................181 Cleaning and Washing.........................................................182 General..................................................................182 External Cleaning........................................................182 Cleaning the Motor Compartment...........................................182 Electrical Components....................................................183 Maintenance Chart............................................................184 Lubrication Chart............................................................189 Approved Oils and Grease.....................................................190 Transporting and Storing the Truck...............................................191 Truck's Dimensions and Weight................................................191 Lifting the Truck............................................................192 Towing and Transporting a Disabled Truck.....................................194 Storing the Truck............................................................194 Battery..................................................................194 Hydraulic System.........................................................194 Drive Unit...............................................................195 Starting After a Period of Disuse............................................195 Recycling/Discarding.............................................................196 Discarding the Battery.......................................................196 Scrapping the Truck..........................................................196 Chassis..................................................................196 Hydraulic System.........................................................197 Electrical System........................................................197 Back Cover.......................................................................198 304942-001 1997_July.................................................................199 Front Cover......................................................................199 Operator's Warning...............................................................200 Foreword.........................................................................201 Table of Contents................................................................202 Safety Regulations...............................................................204 Warning Symbols..............................................................204 Prohibitory Symbols..........................................................205 Ordinance Symbols............................................................205 General Safety Regulations...................................................206 Control..................................................................206 Operating the Truck......................................................206 Operator's Responsibility................................................207 Working Area.............................................................208 Driving and Conduct While Driving........................................208 Handling Loads...........................................................210 Parking the Truck........................................................211 Handling the Battery.....................................................212 Maintenance and Repair...................................................212 Warnings and Information Signs...............................................213 Presentation of Truck............................................................215 Application Area for BT's Trucks.............................................216 Prohibited Applications for BT's Trucks......................................216 Truck Data...................................................................217 Truck Dimensions.............................................................218 Truck Data Plate.............................................................219 Presentation of Main Components..................................................220 Controls and Instruments.........................................................222 Control for Lifting the Forks................................................223 Travel Direction Selector and Speed Control..................................223 Reverser Switch..............................................................224 Horn.........................................................................224 Tiller Arm and Brake.........................................................225 Parking Brake (B1)...........................................................225 Travel Brake (B2)............................................................225 Control for Lowering the Forks...............................................226 Key Switch...................................................................226 Electrical Lowering the Forks................................................227 BDI/Hourmeter with Lift Interrupt............................................227 Battery Discharge Indicator..................................................228 Hourmeter....................................................................228 Accessories..................................................................229 Battery Pack.............................................................229 Driving..........................................................................230 Starting the Truck...........................................................230 Braking......................................................................232 Steering.....................................................................234 Parking the Truck............................................................234 Transporting Loads...............................................................235 General......................................................................235 Collecting a Load............................................................238 Leaving a Load...............................................................239 Battery..........................................................................240 Type of Battery..............................................................240 Changing the Battery.........................................................240 Charging the Battery.........................................................243 General Prohibition......................................................243 Pre-charging.............................................................244 During Charging..........................................................245 After Charging...........................................................245 Battery Maintenance..........................................................246 Each Week................................................................246 Each Month...............................................................247 Daily Service/Safety Checks......................................................248 Maintenance......................................................................251 General......................................................................251 Safety Regulations with Maintenance Work....................................251 Maintenance Work that can be Carried out by You..............................253 Maintenance Work that may be Carried out by Trained Maintenance Personnel....253 Other Service and Repair Work................................................253 Cleaning and Washing.........................................................254 General..................................................................254 External Cleaning........................................................254 Cleaning the Motor Compartment...........................................254 Electrical Components....................................................255 Maintenance Chart............................................................256 Lubrication Chart............................................................261 Approved Oils and Grease Specification.......................................262 Transporting and Storing the Truck...............................................263 Truck's Dimensions and Weight................................................263 Lifting the Truck............................................................264 Towing and Transporting a Disabled Truck.....................................266 Storing the Truck............................................................266 Battery..................................................................266 Hydraulic System.........................................................266 Drive Unit...............................................................267 Starting After a Period of Disuse........................................267 Recycling/Discarding.............................................................268 Discarding the Battery.......................................................268 Scrapping the Truck..........................................................268 Chassis..................................................................268 Hydraulic System.........................................................269 Electrical System........................................................269 Back Cover.......................................................................270 304942-001 1998_June.................................................................271 Front Cover......................................................................271 Operator's Warning...............................................................272 Foreword.........................................................................273 Table of Contents................................................................274 Safety Regulations...............................................................276 Warning Symbols..............................................................276 Warning Levels...............................................................276 Prohibitory Symbols..........................................................277 Ordinance Symbols............................................................277 General Safety Regulations...................................................278 Control......................................................................278 Operating the Truck..........................................................278 Operator's Responsibility....................................................279 Working Area.................................................................280 Driving and Conduct While Driving............................................280 Handling Loads...............................................................282 Parking the Truck............................................................283 Handling the Battery.........................................................284 Maintenance and Repair.......................................................284 Warning and Information Signs....................................................285 Presentation of Truck............................................................287 Application Area for BT's Trucks.............................................288 Prohibited Applications for BT's Trucks......................................288 Truck Data...................................................................289 Truck Dimensions.............................................................290 Truck Data Plate.............................................................291 Presentation of Main Components..................................................292 Controls and Instruments.........................................................294 Control for Lifting the Forks................................................295 Travel Direction Selector and Speed Control..................................295 Reverser Switch..............................................................296 Horn.........................................................................296 Tiller Arm and Brake.........................................................297 Control for Lowering the Forks...............................................298 Key Switch...................................................................298 Electrical Lowering the Forks................................................299 BDI/Hourmeter with Lift Interrupt............................................299 Battery Discharge Indicator (BDI)............................................300 Hourmeter....................................................................300 Accessories..................................................................301 Battery Pack.................................................................301 Driving..........................................................................302 Starting the Truck...........................................................302 Braking......................................................................304 Steering.....................................................................306 Parking the Truck............................................................306 Transporting Loads...............................................................307 General......................................................................307 Collecting a Load............................................................310 Leaving a Load...............................................................311 Battery..........................................................................312 Type of Battery..............................................................312 Changing the Battery.........................................................312 Removing a Discharged Battery................................................312 Replacing a Charged Battery..................................................313 Charging the Battery.........................................................315 Pre-Charging.................................................................316 During Charging..............................................................317 After Charging...............................................................317 Battery Maintenance..........................................................318 Daily Service/Safety Checks......................................................320 Maintenance......................................................................323 General......................................................................323 Safety Regulations with Maintenance Work.....................................323 Maintenance Work that can be Carried out by You..............................325 Maintenance Work that may be Carried out by Trained Maintenance Personnel....325 Other Service and Repair Work................................................325 Cleaning and Washing.........................................................326 General..................................................................326 External Cleaning........................................................326 Cleaning the Motor Compartment...........................................326 Electrical Components....................................................327 Maintenance Chart............................................................328 Lubrication Chart............................................................332 Approved Oils and Grease Specification.......................................333 Transporting and Storing the Truck...............................................334 Truck's Dimensions and Weight................................................334 Lifting the Truck............................................................335 Towing and Transporting a Disabled Truck.....................................337 Storing the Truck............................................................337 Battery..................................................................337 Hydraulic System.........................................................337 Drive Unit...............................................................338 Starting After a Period of Disuse............................................338 Recycling/Discarding.............................................................339 Discarding the Battery.......................................................339 Scrapping the Truck..........................................................339 Chassis..................................................................339 Hydraulic System.........................................................340 Electrical System........................................................340 Back Cover.......................................................................341 304942-001 1998_October..............................................................342 Front Cover......................................................................342 Operator's Warning...............................................................343 Foreword.........................................................................344 Table of Contents................................................................345 Safety Regulations...............................................................347 Warning Symbols..............................................................347 Prohibitory Symbols..........................................................348 Ordinance Symbols............................................................348 General Safety Regulations...................................................349 Control..................................................................349 Operating the Truck......................................................349 Operator's Responsibility................................................350 Working Area.............................................................351 Driving and Conduct While Driving........................................351 Handling Loads...........................................................353 Parking the Truck........................................................354 Handling the Battery.....................................................355 Maintenance and Repair...................................................355 Warnings and Information Signs...................................................356 Presentation of Truck............................................................358 Application Area for BT's Trucks.............................................359 Prohibited Applications for BT's Trucks......................................359 Truck Data...................................................................360 Truck Dimensions.............................................................361 Truck Data Plate.............................................................362 Presentation of Main Components..................................................363 Controls and Instruments.........................................................365 Control for Lifting the Forks................................................366 Travel Direction Selector and Speed Control..................................366 Reverser Switch..............................................................367 Horn.........................................................................367 Tiller Arm and Brake.........................................................368 Control for Lowering the Forks...............................................369 Key Switch...................................................................369 Electrical Lowering the Forks................................................370 BDI/Hourmeter with Lift Interrupt............................................370 Battery Discharge Indicator..................................................371 Hourmeter....................................................................371 Accessories..................................................................372 Battery Pack.............................................................372 Driving..........................................................................373 Starting the Truck...........................................................373 Braking......................................................................375 Steering.....................................................................377 Parking the Truck............................................................377 Transporting Loads...............................................................378 General......................................................................378 Collecting a Load............................................................381 Leaving a Load...............................................................382 Battery..........................................................................383 Type of Battery..............................................................383 Changing the Battery.........................................................383 Charging the Battery.........................................................386 General Prohibition......................................................386 Pre-charging.............................................................387 During Charging..........................................................388 After Charging...........................................................388 Battery Maintenance..........................................................389 Each Week................................................................389 Each Month...............................................................390 Daily Service/Safety Checks......................................................391 Maintenance......................................................................394 General......................................................................394 Safety Regulations with Maintenance Work.....................................394 Maintenance Work that can be Carried out by You..............................396 Maintenance Work that may be Carried out by Trained Maintenance Personnel....396 Other Service and Repair Work................................................396 Cleaning and Washing.........................................................397 General..................................................................397 External Cleaning........................................................397 Electrical Components....................................................398 Maintenance Chart............................................................399 Lubrication Chart............................................................403 Approved Oils and Grease Specification.......................................404 Transporting and Storing the Truck...............................................405 Truck's Dimensions and Weight................................................405 Lifting the Truck............................................................406 Towing and Transporting a Disabled Truck.....................................408 Storing the Truck............................................................408 Battery..................................................................408 Hydraulic System.........................................................408 Drive Unit...............................................................409 Starting After a Period of Disuse........................................409 Recycling/Discarding.............................................................410 Discarding the Battery.......................................................410 Scrapping the Truck..........................................................410 Chassis..................................................................410 Hydraulic System.........................................................411 Electrical System........................................................411 Back Cover.......................................................................413 304942-002 2002_September............................................................414 Foreword.........................................................................417 Safety Regulations...............................................................421 Warning and information decals...................................................433 Presentation of truck............................................................435 Presentation of main components..................................................440 Controls and instruments.........................................................442 Display and programming..........................................................454 Driving..........................................................................459 Transporting loads...............................................................464 Daily service/safety checks......................................................468 Maintenance......................................................................471 Transporting and storing the truck...............................................481 Appendix A, OSHA Regulations.....................................................485 Appendix B, Battery..............................................................489 Index............................................................................495
DESCRIPTION:
BT PRIME MOVER WSX20/25 OPERATOR’S MANUAL – PDF DOWNLOAD
- Before you start to use this truck it is important that you have read and understand the entire contents of the entire Operator’s Manual to be able to use the truck in a safe and efficient manner.
- This Operator’s Manual contains information on how you should use the truck, safety regulations and how to keep the truck in a safe condition by following daily service routines.
- Only personnel that have been trained as a truck operator, for this type of truck, are permitted to use this truck.
- It is your employer’s responsibility to ensure that you have sufficient knowledge and training of how to use your truck safely. Contact your supervisor if you feel unsure how to use this truck.
- Always follow the warnings given in this Operator’s Manual and on the truck to avoid accidents and incidents from occurring.
S.S 08/01/2025
