BT Prime-Mover WSX-OS Electric Walkie Straddle Order Selector Service Manual PDF

Description

BT Prime-Mover WSX-OS Electric Walkie Straddle Order Selector Service Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover WSX-OS Electric Walkie Straddle Order Selector Service Manual – PDF DOWNLOAD

Language : English
Pages : 133
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime-Mover WSX-OS Electric Walkie Straddle Order Selector Service Manual – PDF DOWNLOAD

309842-000 1999_February

Effective Serial Number 272581AA000

Front Cover 2
BT Standard Codes 4
Warning Symbols 8
1 Warning Levels 8
Prohibitory Symbols 9
1 Ordinance Symbols 9
Introduction, service manual 10
Contents, Section M 12
1 Machine Information 12
General product information 14
1 Presentation of the WSX-OS 14
1 1 Intended application of the truck 14
1 2 Forbidden application of the truck 15
1 3 Truck data 15
1 4 Truck dimensions 16
1 5 Truck data plate 17
2 Main components 18
3 Warning and information signs 20
Inch (SAE) and Metric Fasteners 22
1 Introduction 22
2 Nomenclature, Threads 23
3 Strength Identification 24
4 Conversion of Metric and English Units 30
Technical service data 32
Ordering Spare Parts 36
Contents, Section P 38
5 Planned Maintenance 38
Introduction, Maintenance 40
1 Safe Jacking Procedure 40
Service schedule 42
Lubrication chart 46
Oil and grease specification 48
2 Approved oils and grease 48
Contents, Section S 50
1 Service Instructions 50
Support arm chassis 52
2 General 52
3 Main components 53
4 Maintenance 53
5 Adjustment of the support arm width 54
6 Exchange of support arms 55
Transmission 58
1 General technical description 58
1 1 Technical data 59
1 2 Gear components 60
1 3 Special tools 62
2 Removing the gear from the truck 62
3 Change of seal on the drive shaft 64
4 Reconditioning of the gear 67
Electrical System 74
1 Electrical panel, components 74
2 List of symbols 75
2 1 Circuit diagram 1(4) 77
2 2 Circuit diagram 2(4) 78
2 3 Circuit diagram 3(4) 79
2 4 Circuit diagram 4(4) 80
3 DESCRIPTION OF FUNCTION 81
3 1 General 81
3 2 Adjustable settings: 81
3 3 References: 81
3 4 Key switch S17 in the ON position 82
3 5 The operating arm in drive position, S10, brake switch closed 82
3 6 Driving, platform direction 82
3 7 Driving, steer wheel direction 83
3 8 Reversing/motor brake platform direction to steer wheel direction 83
3 9 Reversing/motor brake steer wheel direction to platform direction 83
3 10 Reverser switch 84
3 11 Lifting the platform 84
3 12 Horn 85
4 Options 85
4 1 Electrical lowering of the platform 85
5 Wire Coupler 85
5 1 Electrical wire coupler 85
Battery Controller / Hourmeter / Lift Interrupt 86
1 General Information 86
2 Electrical 86
2 1 Voltage 86
2 1 1 The Contact Voltage and Current Ratings for Switching Resistive Loads 87
2 1 2 Memory Retention 87
3 Battery Controller (BC) 87
3 1 General Information 87
3 1 1 Discharge Adjustment 87
3 2 Reset 89
3 3 Key Switch 89
3 4 Hourmeter 90
4 Troubleshooting 90
4 1 Battery Discharge Indicator (BDI) 90
4 1 1 No Reset 90
4 1 2 Reset After Break in Power 90
4 1 3 No Discharge, Gauge Does Not Run Down 91
4 1 4 No Lockout 91
4 1 5 No Lift 91
4 1 6 Early Lockout 92
4 1 7 LEDs Do Not Light 92
4 2 Hourmeter 92
4 2 1 No Display 92
4 2 2 Hourmeter Glass Icon Does Not Flash 92
4 2 3 Hourmeter Glass Icon Always Flashes 93
Transistor Controller 94
1 Motor circuit 94
2 Control circuit 95
3 Technical specification 96
4 Adjustment panel 97
4 1 Adjustable Potentiometers: 98
4 2 Connection of hand held terminal: 98
4 3 Status LED: 98
5 Maintenance 98
5 1 Safety 98
5 2 Cleaning 99
6 Diagnostics and troubleshooting 99
PCB Card 102
7 The PCB 102
8 Connectors and adjustments 103
9 Terminals and LED’s 104
Hydraulic system, mechanical lowering 108
1 General 108
2 Description of function 108
2 1 Hydraulic diagram and components 108
2 2 Main components 109
2 3 Description 109
2 3 1 Lift 109
2 3 2 Lower 109
2 3 3 Operating pressure 109
2 3 4 Relief valve 109
2 3 5 Hydraulic pressure switch 109
Hydraulic system, electrical lowering 110
1 General 110
2 Description of function 110
2 1 Hydraulic diagram and components 110
2 2 Main components 111
2 3 Description 111
2 3 1 Lift 111
2 3 2 Lower 111
2 3 3 Lower, electrical 111
2 3 4 Operating pressure 111
2 3 5 Relief valve 111
2 3 6 Hydraulic pressure switch 111
Lift Cylinder 114
1 Cylinder Repair 115
1 1 Removal 115
1 2 Disassembly 116
1 3 Assembly 116
1 4 Installation 116
Key pad 118
Back Cover 133

DESCRIPTION:

BT Prime-Mover WSX-OS Electric Walkie Straddle Order Selector Service Manual – PDF DOWNLOAD

309842-000 1999_February

Effective Serial Number 272581AA000

Introduction, service manual:

• The information in this Service Manual covers the truck types BT WSX-OS.
• Federal and State laws require that operators be completely trained in the safe operation of lift trucks.
• An Operator’s Manual is attached to every BT lift truck when it is manufactured.
• This service manual is not a training manual. The information contained in this service manual is intended as a guide to help authorized technicians safely service this truck.
• The Service Manual is divided into four separate sections which cover different kinds of information needed for servicing these truck types. The main subject for each of these sections is described below.

SECTION SUBJECT
M MACHINE INFORMATION
P PLANNED MAINTENANCE
S SERVICE INSTRUCTIONS
O OPTIONS

S.V 22/01/2025