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BT PRIME MOVER WRX30 PARTS MANUAL – PDF DOWNLOAD
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BT PRIME MOVER WRX30 PARTS MANUAL – PDF DOWNLOAD.
304956-000 1996_December
304956-000 1997_December
304956-000 1998_August
304956-000 1999_June
304956-000 1999_October
304956-001 2001_August
304956-002 2002_January
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Description
BT PRIME MOVER WRX30 PARTS MANUAL – PDF DOWNLOAD
FILE DETAILS:
BT PRIME MOVER WRX30 PARTS MANUAL – PDF DOWNLOAD
Language : English
Pages : 1241
Downloadable : Yes
File Type : PDF
304956-000 1996_December
304956-000 1997_December
304956-000 1998_August
304956-000 1999_June
304956-000 1999_October
304956-001 2001_August
304956-002 2002_January
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT PRIME MOVER WRX30 PARTS MANUAL – PDF DOWNLOAD
WRX Parts Welcome............................................................................ 1 304956-000 1996_December..................................................................... 2 Front Cover.............................................................................. 2 Parts Ordering Instructions.............................................................. 3 General Information...................................................................... 4 Index.................................................................................... 6 0000 Chassis............................................................................. 9 0300-001 Frame / Chassis............................................................. 10 0340-002 Inspection covers (“EE” electrical box)..................................... 14 0370-000 Counter balance weight...................................................... 16 0390-001 Battery compartment parts (13.3” battery)................................... 18 0640-004 Drivers controls (two spool valve handle)................................... 20 0640-016 Drivers controls (speed & direction)........................................ 22 0820-002 Finger / toe guards......................................................... 24 0840-012 Driver protection........................................................... 26 0850-000 Signs, warnings............................................................. 28 1000 Drive Motor......................................................................... 29 1700-003 Electrical drive motor (200AMP traction s................................... 30 2000 Transmission/Drive Gear............................................................. 31 2550-001 Mechanical drive gear unit.................................................. 32 3000 Brake/Wheel System.................................................................. 35 3300-000 Parking brake system (200AMP traction sys................................... 36 3360-000 Brake drum/disc assembly.................................................... 38 3530-001 Drive wheel................................................................. 40 3540-001 Support / swivel wheel...................................................... 42 3550-002 Fork / support arm wheels................................................... 44 3560-001 Stabilizer wheel............................................................ 46 4000 Steering System..................................................................... 35 4110-019 Steering arm / wheel........................................................ 48 4180-001 Steering / radial bearing................................................... 50 5000 Electrical System................................................................... 51 5160-011 General alarm signal........................................................ 52 5180-000 Current collector, cable drum............................................... 56 5190-009 Battery cut out contactor / plug (battery................................... 58 5190-010 Battery cut out contactor / plug (200AMP ................................... 60 5230-002 Voltage / battery indicator................................................. 62 5290-001 Hourmeter / speedometer..................................................... 64 5310-017 Start / stop switch......................................................... 66 5330-011 Speed controls.............................................................. 68 5390-001 Control cables / harnesses.................................................. 70 5430-012 Motor cables, resistors (200AMP traction ................................... 72 5460-013 Transistor panel (200AMP traction system)................................... 74 5510-010 Micro switches.............................................................. 76 5550-001 RRX35 / RRX45 / RDX30 Electromagnetic val................................... 78 5590-000 Control cables, harness (two stage mast).................................... 80 5590-001 Control cables, harness (three stage mast................................... 82 5610-001 Pump contactor.............................................................. 84 5810-003 Pump motor.................................................................. 86 6000 Hydrualic System.................................................................... 87 6100-001 Hydraulic pump (Model # DM-1006)............................................ 88 6110-001 Hydraulic tank.............................................................. 90 6120-003 Hoses, pipes, connections, mounting point................................... 92 6125-005 Hoses, pipes, connections, mounting point................................... 94 6125-006 Hoses, pipes, connections, mounting point................................... 96 6125-007 Hoses, pipes, connections. mounting point................................... 98 6125-008 Hoses, pipes, connections, mounting point................................... 100 6125-009 Hoses, pipes, connections, mounting point................................... 102 6125-010 Hoses, pipes, connections, mounting point................................... 104 6125-011 Hoses, pipes, connections, mounting point................................... 106 6125-012 Hoses, pipes, connections, mounting point................................... 108 6160-002 Control valve (two spool control valve)..................................... 110 6170-001 Pressure / flow control valve............................................... 112 7000 Operating Function - Lifting Device................................................. 113 7110-004 Mast section (two stage mast)............................................... 114 7110-005 Mast section (three stage mast)............................................. 116 7130-003 Reach unit.................................................................. 118 7170-003 Lifting gear (Two/three stage mast)......................................... 120 7210-001 Sideshifter / fork spreader................................................. 122 7310-000 Lift cylinder (two stage mast).............................................. 124 7310-005 Lift cylinder (three stage mast freelift ................................... 126 7310-006 Lift cylinder (three stage mast staging c................................... 128 7320-002 Tilt cylinder (Single reach)................................................ 130 7330-002 Reach cylinder assembly (Single reach)...................................... 132 7410-002 Fork, carpet boom, hook..................................................... 134 9000 Options/Attachments................................................................. 135 9370-003 Warning lights / alarm...................................................... 136 9390-000 Positioning equipment....................................................... 138 9500-009 Extra mechanical equipment.................................................. 140 9660-000 Electrical heater........................................................... 142 9910-000 Electrical controllers (Handset)............................................ 144 Back Cover............................................................................... 145 304956-000 1997_December..................................................................... 146 Front Cover.............................................................................. 146 Parts Ordering Instructions.............................................................. 147 General Information...................................................................... 148 Index.................................................................................... 150 0000 Chassis............................................................................. 153 0300-006 Frame / Chassis............................................................. 154 0340-000 Inspection covers........................................................... 156 0340-002 Inspection covers (“EE” electrical box)..................................... 158 0370-000 Counter balance weight...................................................... 160 0390-001 Battery compartment parts (13.3 in. battery)................................ 162 0640-004 Drivers controls (Two spool valve handle)................................... 164 0640-016 Drivers controls (Speed & direction)........................................ 166 0820-002 Finger / toe guards......................................................... 168 0840-011 Driver protection (Reverser)................................................ 170 0850-000 Signs, warnings............................................................. 172 1000 Drive Motor......................................................................... 173 1700-014 Electrical drive motor (24 Volt 200 AMP traction system).................... 174 2000 Transmission/Drive Gear............................................................. 175 2550-001 Mechanical drive gear unit.................................................. 176 3000 Brake/Wheel System.................................................................. 177 3300-000 Parking brake system (200 AMP traction system).............................. 178 3360-000 Brake drum/disc assembly.................................................... 180 3530-001 Drive wheel................................................................. 182 3540-001 Support / swivel wheel...................................................... 184 3550-002 Fork / support arm wheels................................................... 186 3560-001 Stabilizer wheel............................................................ 188 4000 Steering System..................................................................... 189 4110-000 Steering arm / wheel (Tiler arm) Effective Serial Number 27324000 and UP.... 190 4110-011 Steering arm / wheel (Control head assembly)................................ 192 4180-001 Steering / radial bearing................................................... 194 5000 Electrical System................................................................... 195 5160-011 General alarm signal........................................................ 196 5180-000 Current collector, cable drum............................................... 198 5190-007 Battery cut out contactor / plug (Battery jumper connector)................. 200 5190-009 Battery cut out contactor / plug (Battery connector)........................ 202 5190-010 Battery cut out contactor / plug (200 AMP traction system).................. 204 5230-002 Voltage / battery indicator................................................. 206 5290-001 Hourmeter / speedometer..................................................... 208 5310-017 Start / stop switch......................................................... 210 5330-011 Speed controls.............................................................. 212 5390-001 Control cables / harnesses.................................................. 214 5430-011 Motor cables, resistors (200 AMP traction system)........................... 216 5460-015 Transistor panel (200 AMP traction system).................................. 218 5510-010 Micro switches.............................................................. 220 5550-001 RRX35 / RRX45 / RDX30 Electromagnetic valve (Manifold assembly)............. 222 5590-000 Control cables, harness (Two stage mast).................................... 224 5590-001 Control cables, harness (Three stage mast).................................. 226 5610-000 Pump contactor.............................................................. 228 5810-002 Pump motor.................................................................. 230 6000 Hydraulic System.................................................................... 231 6100-000 Hydraulic pump (Model # DM-1005)............................................ 232 6100-001 Hydraulic pump (Model # DM-1006)............................................ 234 6110-001 Hydraulic tank.............................................................. 236 6120-003 Hoses, pipes, connections, mounting points (Two spool valve)................ 238 6125-006 Hoses, pipes, connections, mounting points (Three stage mast)............... 240 6125-007 Hoses, pipes, connections. mounting points (Two stage mast)................. 242 6125-008 Hoses, pipes, connections, mounting points (Three stage mast)............... 244 6125-009 Hoses, pipes, connections, mounting points (Reach supply lines)............. 246 6125-010 Hoses, pipes, connections, mounting points (Reach, reach cylinders)......... 248 6125-011 Hoses, pipes, connections, mounting points (Reach, tilt cylinder)........... 250 6125-012 Hoses, pipes, connections, mounting points (Reach, sideshifter cylinder).... 252 6125-041 Hoses, pipes, connections, mounting points (Two stage mast)................. 254 6160-002 Control valve (Two spool control valve)..................................... 256 6170-001 Pressure / flow control valve............................................... 258 7000 Operating Function - Lifting Device................................................. 259 7110-004 Mast section (Two stage mast)............................................... 260 7110-005 Mast section (Three stage mast)............................................. 262 7170-003 Lifting gear (Two/three stage mast)......................................... 264 7210-001 Sideshifter / fork spreader................................................. 266 7240-000 Reach unit (Single reach)................................................... 268 7310-000 Lift cylinder (Two stage mast).............................................. 270 7310-005 Lift cylinder (Three stage mast freelift cylinder).......................... 272 7310-006 Lift cylinder (Three stage mast staging cylinder)........................... 274 7320-002 Tilt cylinder (Single reach)................................................ 276 7330-002 Reach cylinder assembly (Single reach)...................................... 278 7410-002 Fork, carpet boom, hook..................................................... 280 9000 Options/Attachments................................................................. 281 9370-003 Warning lights / alarm...................................................... 282 9390-000 Positioning equipment....................................................... 284 9500-009 Extra mechanical equipment.................................................. 286 9660-000 Electrical heater........................................................... 288 9910-000 Electrical controllers (Handset)............................................ 290 Back Cover............................................................................... 291 304956-000 1998_August....................................................................... 292 Front Cover.............................................................................. 292 Parts Ordering Instructions.............................................................. 293 General Information...................................................................... 294 Index.................................................................................... 298 0000 Chassis............................................................................. 302 0300-000 Frame / Chassis............................................................. 304 0340-000 Inspection covers........................................................... 306 0340-100 Inspection covers (“EE” electrical box)..................................... 308 0370-000 Counter balance weight...................................................... 310 0390-200 Battery compartment parts (13.3 in. [338 mm] battery)....................... 312 0640-000 Drivers controls (Two spool valve handle)................................... 314 0641-000 Drivers controls (Speed and direction)...................................... 316 0820-000 Finger / toe guards......................................................... 318 0841-000 Driver protection (Reverser)................................................ 320 0850-000 Signs, warnings............................................................. 322 1000 Motor............................................................................... 324 1750-000 Pump motor.................................................................. 326 1760-001 Drive motor Serial Number 27108001 - UP..................................... 328 2000 Transmission/Drive Gear............................................................. 330 2550-000 Mechanical drive gear unit.................................................. 332 3000 Brake/Wheel System.................................................................. 334 3300-000 Parking brake system........................................................ 336 3360-000 Brake drum / disc assembly.................................................. 338 3530-000 Drive wheel................................................................. 340 3540-000 Support / swivel wheel...................................................... 342 3550-000 Load wheels................................................................. 344 3560-000 Caster assembly............................................................. 346 4000 Steering System..................................................................... 348 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................ 350 4111-000 Steering arm / wheel (Control head assembly)................................ 352 4180-000 Steering / radial bearing................................................... 354 5000 Electrical System................................................................... 356 5161-000 Horn........................................................................ 358 5181-000 Static strap................................................................ 360 5190-000 Battery connector........................................................... 362 5191-000 Battery pack connector...................................................... 364 5192-000 200 Amp system line contactor............................................... 366 5192-100 200/300 Amp system “EE” line contactor...................................... 368 5230-000 Voltage / battery indicator................................................. 370 5290-000 Hourmeter / speedometer..................................................... 372 5310-000 Start / stop switch......................................................... 374 5330-000 Speed controls.............................................................. 376 5390-000 Control cables / harnesses.................................................. 378 5430-000 Motor power cables.......................................................... 380 5460-000 Transistor panel............................................................ 382 5510-000 Micro switches.............................................................. 384 5590-000 Control cables, harness (Two stage mast).................................... 386 5590-100 Control cables, harness (Three stage mast).................................. 388 5610-000 Pump contactor.............................................................. 390 6000 Hydraulic System.................................................................... 392 6100-000 Hydraulic pump (Model # DM-1005)............................................ 394 6100-001 Hydraulic pump (Model # DM-1006)............................................ 396 6110-001 Hydraulic tank.............................................................. 398 6120-000 Hoses, pipes, connections, mounting points (Two spool valve)................ 400 6124-001 Two stage mast lines........................................................ 402 6124-100 Three stage mast lines...................................................... 404 6125-100 Two stage mast reach supply lines........................................... 406 6125-200 Three stage mast reach supply lines......................................... 408 6126-000 Reach supply lines.......................................................... 410 6127-000 Reach, tilt cylinder hoses.................................................. 412 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP............... 414 6129-000 Reach, reach cylinders hoses................................................ 416 6160-100 Two spool control valve..................................................... 418 6170-000 Pressure / flow control valve............................................... 420 6220-000 Control valve (Manifold assembly with No Sideshifter)....................... 422 6220-100 Control valve (Manifold assembly With Sideshifter).......................... 424 6610-100 Two stage mast lift cylinder................................................ 426 6610-200 Three stage mast staging cylinder........................................... 428 6620-200 Three stage mast freelift cylinder.......................................... 430 6650-001 Reach cylinder assembly Serial Number 28112003 - UP......................... 432 6660-000 Tilt Cylinder assembly...................................................... 434 7000 Oprating Function - Lifting Device.................................................. 436 7110-000 Two stage mast.............................................................. 438 7110-100 Three stage mast............................................................ 440 7170-000............................................................................. 441 7170-000 Two / Three stage mast lifting gear......................................... 442 7210-001 Sideshifter assembly Serial Number 28077002 - UP............................ 444 7240-000 Reach unit.................................................................. 446 7410-000............................................................................. 447 7410-000 Fork assembly............................................................... 448 8000 Peripheral/Installation Equipment................................................... 450 9000 Options/Attachments................................................................. 452 9370-000 Warning lights / alarm...................................................... 454 9390-000 Positioning equipment....................................................... 456 9500-000 Extra mechanical equipment.................................................. 458 9660-000 Electrical heater........................................................... 460 10000 Tools.............................................................................. 462 10020-00 Special tools and lubrications.............................................. 466 10010-00 Electrical controllers (Handset)............................................ 464 Back Cover............................................................................... 467 304956-000 1999_June......................................................................... 468 Front Cover.............................................................................. 468 Parts Ordering Instructions.............................................................. 470 General Information...................................................................... 471 Index.................................................................................... 476 0000 Chassis............................................................................. 480 0300-000 Frame / Chassis............................................................. 482 0340-000 Inspection covers........................................................... 484 0342-000 Inspection covers (“EE” electrical box)..................................... 486 0370-000 Counter balance weight...................................................... 488 0390-200 Battery compartment parts (13.3 in. [338 mm] battery)....................... 490 0640-000 Drivers controls (Two spool valve handle)................................... 492 0641-000 Drivers controls (Speed and direction)...................................... 494 0820-000 Finger / toe guards......................................................... 496 0840-000 Driver protection (Reverser)................................................ 498 0850-000 Signs, warnings............................................................. 500 1000 Motors.............................................................................. 502 1750-000 Pump motor.................................................................. 504 1760-001 Drive motor Serial Number 27108001 - UP..................................... 506 2000 Transmission / Drive Gear........................................................... 508 2550-000 Mechanical drive gear unit.................................................. 510 3000 Brake / Wheel System................................................................ 512 3300-000 Parking brake system........................................................ 514 3360-000 Brake drum / disc assembly.................................................. 516 3530-000 Drive wheel................................................................. 518 3540-000 Support / swivel wheel...................................................... 520 3550-000 Load wheels................................................................. 522 3560-000 Caster assembly............................................................. 524 4000 Steering System..................................................................... 526 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................ 528 4111-000 Steering arm / wheel (Control head assembly)................................ 530 4180-000 Steering / radial bearing................................................... 532 5000 Electrical System................................................................... 534 5161-000 Horn........................................................................ 536 5180-000 Static strap................................................................ 538 5190-000 Battery connector........................................................... 540 5191-000 Battery pack connector...................................................... 542 5192-000 200 Amp system line contactor............................................... 544 5192-100 200/300 Amp system “EE” line contactor...................................... 546 5230-000 Voltage / battery indicator................................................. 548 5290-000 Hourmeter / speedometer..................................................... 550 5310-000 Start / stop switch......................................................... 552 5330-000 Speed controls.............................................................. 554 5390-000 Control cables / harnesses.................................................. 556 5430-000 Motor power cables.......................................................... 558 5460-000 Transistor panel............................................................ 560 5510-000 Micro switches.............................................................. 562 5590-000 Control cables, harness (Two stage mast).................................... 564 5590-100 Control cables, harness (Three stage mast).................................. 566 5610-000 Pump contactor.............................................................. 568 6000 Hydraulic System.................................................................... 570 6100-001 Hydraulic pump (Model # DM-1006)............................................ 572 6110-001 Hydraulic tank.............................................................. 574 6120-001 Hoses, pipes, connections, mounting points.................................. 576 6124-001 Two stage mast lines........................................................ 578 6124-100 Three stage mast lines...................................................... 580 6125-100 Two stage mast reach supply lines........................................... 582 6125-200 Three stage mast reach supply lines......................................... 584 6126-001 Two Stage reach supply lines................................................ 586 6126-100 Three Stage reach supply lines.............................................. 588 6127-001 Reach, tilt cylinder hoses Serial Number 29125001 - UP...................... 590 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP............... 592 6129-001 Reach, reach cylinders hoses................................................ 594 6160-100 Two spool control valve..................................................... 596 6170-000 Pressure / flow control valve............................................... 598 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP............... 600 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP.................. 602 6610-100 Two stage mast lift cylinder................................................ 604 6610-200 Three stage mast staging cylinder........................................... 606 6620-200 Three stage mast freelift cylinder.......................................... 608 6650-002 Reach cylinder assembly Serial Number 29060001 - UP......................... 610 6660-000 Tilt Cylinder assembly...................................................... 612 7000 Operating Function - Lifting Device................................................. 614 7110-000 Two stage mast.............................................................. 616 7110-100 Three stage mast............................................................ 618 7170-000 Two / Three stage mast lifting gear......................................... 620 7210-001 Sideshifter assembly Serial Number 28077002 - UP............................ 622 7241-002 Reach assembly Serial Number 29125001 - UP.................................. 624 7410-000 Fork assembly............................................................... 626 8000 Peripheral / Installation Equipment................................................. 628 9000 Options / Attachments............................................................... 630 9370-000 Warning lights / alarm...................................................... 632 9390-000 Positioning equipment....................................................... 634 9500-000 Extra mechanical equipment.................................................. 636 9660-000 Electrical heater........................................................... 638 10000 Tools.............................................................................. 640 10010-000 Electrical controllers (Handset)........................................... 642 10020-000 Special tools and lubrications............................................. 644 11000 Numerical Index.................................................................... 646 Numerical Index...................................................................... 648 Back Cover............................................................................... 659 304956-000 1999_October...................................................................... 660 Front Cover.............................................................................. 660 Parts Ordering Instructions.............................................................. 662 General Information...................................................................... 663 Index.................................................................................... 668 0000 Chassis............................................................................. 672 0300-000 Frame / Chassis............................................................. 674 0340-000 Inspection covers........................................................... 676 0342-000 Inspection covers (“EE” electrical box)..................................... 678 0370-000 Counter balance weight...................................................... 680 0390-200 Battery compartment parts (13.3 in. [338 mm] battery)....................... 682 0640-000 Drivers controls (Two spool valve handle)................................... 684 0641-000 Drivers controls (Speed and direction)...................................... 686 0820-000 Finger / toe guards......................................................... 688 0840-000 Driver protection (Reverser)................................................ 690 0850-000 Signs, warnings............................................................. 692 1000 Motors.............................................................................. 694 1750-000 Pump motor.................................................................. 696 1760-001 Drive motor Serial Number 27108001 - UP..................................... 698 2000 Transmission / Drive Gear........................................................... 700 2550-000 Mechanical drive gear unit.................................................. 702 3000 Brake / Wheel System................................................................ 704 3300-000 Parking brake system........................................................ 706 3360-000 Brake drum / disc assembly.................................................. 708 3530-000 Drive wheel................................................................. 710 3540-000 Support / swivel wheel...................................................... 712 3550-000 Load wheels................................................................. 714 3560-000 Caster assembly............................................................. 716 4000 Steering System..................................................................... 718 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................ 720 4111-000 Steering arm / wheel (Control head assembly)................................ 722 4180-000 Steering / radial bearing................................................... 724 5000 Electrical System................................................................... 726 5161-000 Horn........................................................................ 728 5180-000 Static strap................................................................ 730 5190-000 Battery connector........................................................... 732 5191-000 Battery pack connector...................................................... 734 5192-000 200 Amp system line contactor............................................... 736 5192-100 200/300 Amp system “EE” line contactor...................................... 738 5230-000 Voltage / battery indicator................................................. 740 5290-000 Hourmeter / speedometer..................................................... 742 5310-000 Start / stop switch......................................................... 744 5330-000 Speed controls.............................................................. 746 5390-000 Control cables / harnesses.................................................. 748 5430-000 Motor power cables.......................................................... 750 5460-000 Transistor panel............................................................ 752 5510-000 Micro switches.............................................................. 754 5590-000 Control cables, harness (Two stage mast).................................... 756 5590-100 Control cables, harness (Three stage mast).................................. 758 5610-000 Pump contactor.............................................................. 760 6000 Hydraulic System.................................................................... 762 6100-001 Hydraulic pump (Model # DM-1006)............................................ 764 6110-001 Hydraulic tank.............................................................. 766 6120-001 Hoses, pipes, connections, mounting points.................................. 768 6124-001 Two stage mast lines........................................................ 770 6124-100 Three stage mast lines...................................................... 772 6125-100 Two stage mast reach supply lines........................................... 774 6125-200 Three stage mast reach supply lines......................................... 776 6126-001 Two Stage reach supply lines................................................ 778 6126-100 Three Stage reach supply lines.............................................. 780 6127-001 Reach, tilt cylinder hoses Serial Number 29125001 - UP...................... 782 6128-001 Reach, sideshifter cylinder hoses Serial Number 28077002 - UP............... 784 6129-001 Reach, reach cylinders hoses................................................ 786 6160-100 Two spool control valve..................................................... 788 6170-000 Pressure / flow control valve............................................... 790 6220-001 Control valve with No Sideshifter Serial Number 29004001 - UP............... 792 6220-101 Control valve With Sideshifter Serial Number 29004001 - UP.................. 794 6610-100 Two stage mast lift cylinder................................................ 796 6610-200 Three stage mast staging cylinder........................................... 798 6620-200 Three stage mast freelift cylinder.......................................... 800 6650-002 Reach cylinder assembly Serial Number 29060001 - UP......................... 802 6660-000 Tilt Cylinder assembly...................................................... 804 7000 Operating Function - Lifting Device................................................. 806 7110-000 Two stage mast.............................................................. 808 7110-100 Three stage mast............................................................ 810 7170-000 Two / Three stage mast lifting gear......................................... 812 7210-001 Sideshifter assembly Serial Number 28077002 - UP............................ 814 7241-002 Reach assembly Serial Number 29125001 - UP.................................. 816 7410-000 Fork assembly............................................................... 818 8000 Peripheral / Installation Equipment................................................. 820 9000 Options / Attachments............................................................... 822 9370-000 Warning lights / alarm...................................................... 824 9390-000 Positioning equipment....................................................... 826 9500-000 Extra mechanical equipment.................................................. 828 9660-000 Electrical heater........................................................... 830 10000 Tools.............................................................................. 832 10010-000 Electrical controllers (Handset)........................................... 834 10020-000 Special tools and lubrications............................................. 836 11000 Numerical Index.................................................................... 838 WRX-30 Electical Truck Numerical Index............................................... 840 Back Cover............................................................................... 849 304956-001 2001_August....................................................................... 850 Front Cove r............................................................................. 850 Parts Ordering Instructions.............................................................. 852 General Information...................................................................... 853 Index.................................................................................... 857 0000 Chassis............................................................................. 860 0300-000 Frame / Chassis............................................................. 862 0340-000 Inspection covers........................................................... 864 0342-000 Inspection covers (“EE” electrical box)..................................... 866 0370-000 Counter balance weight...................................................... 868 0390-200 Battery compartment parts (13.3 in. [338 mm] battery)....................... 870 0640-000 Drivers controls (Two spool valve handle)................................... 872 0641-000 Drivers controls (Speed and direction)...................................... 874 0820-000 Finger / toe guards......................................................... 876 0840-000 Driver protection (Reverser)................................................ 878 0850-001 Signs, warnings Serial Number 31136001 - UP................................. 880 1000 Motors.............................................................................. 882 1750-000 Pump motor.................................................................. 884 1760-001 Drive motor Serial Number 27108001 - UP..................................... 886 2000 Transmission / Drive Gear........................................................... 888 2550-000 Mechanical drive gear unit.................................................. 890 3000 Brake / Wheel System................................................................ 892 3300-000 Parking brake system........................................................ 894 3360-000 Brake drum/disc assembly.................................................... 896 3530-000 Drive wheel................................................................. 898 3540-000 Support / swivel wheel...................................................... 900 3550-000 Load wheels................................................................. 902 3560-000 Caster assembly............................................................. 904 4000 Steering System..................................................................... 906 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................ 908 4111-000 Steering arm / wheel (Head)................................................. 910 4180-000 Steering / radial bearing................................................... 912 5000 Electrical System................................................................... 914 5161-000 Horn........................................................................ 916 5180-000 Static strap................................................................ 918 5190-000 Battery connector........................................................... 920 5191-000 Battery pack connector...................................................... 922 5192-000 200 Amp system line contactor............................................... 924 5192-100 300 Amp system line contactor............................................... 926 5230-000 Voltage / battery indicator................................................. 928 5290-000 Hourmeter / speedometer..................................................... 930 5310-000 Start / stop switch......................................................... 932 5330-000 Speed controls.............................................................. 934 5390-001 Control cables / harnesses.................................................. 936 5430-000 Motor power cables.......................................................... 938 5460-000 Transistor panel............................................................ 940 5510-000 Micro switches.............................................................. 942 5590-000 Control cables, harness (Two stage mast).................................... 944 5590-100 Control cables, harness (Three stage mast).................................. 946 5610-000 Pump contactor.............................................................. 948 5910-000 Control circuit breaker..................................................... 950 5911-000 Power circuit breaker....................................................... 952 6000 Hydraulic System.................................................................... 954 6100-000 Hydraulic pump (Model # DM-1005)............................................ 956 6100-001 Hydraulic pump (Model # DM-1006)............................................ 958 6110-001 Hydraulic tank.............................................................. 960 6120-001 Hoses, pipes, connections, mounting points.................................. 962 6124-001 Two stage mast lines Serial Number 27029001 - UP............................ 964 6124-100 Three stage mast lines...................................................... 966 6125-100 Two stage mast reach supply lines........................................... 968 6125-200 Three stage mast reach supply lines......................................... 970 6126-001 Two Stage reach supply lines................................................ 972 6126-100 Three Stage reach supply lines.............................................. 974 6127-002 Reach, tilt cylinder hoses Serial Number 29125001 - UP...................... 976 6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 - UP............... 978 6129-001 Reach, reach cylinders hoses................................................ 980 6160-100 Two spool control valve..................................................... 982 6170-000 Pressure / flow control valve............................................... 984 6220-002 Control valve with No Sideshifter Serial Number 30348001 - UP............... 986 6220-102 Control valve With Sideshifter Serial Number 30348001 - UP.................. 988 6610-100 Two stage mast lift cylinder................................................ 990 6610-200 Three stage mast staging cylinder........................................... 992 6620-200 Three stage mast freelift cylinder.......................................... 994 6650-002 Reach cylinder assembly Serial Number 29060001 - UP......................... 996 6660-001 Tilt Cylinder assembly Serial Number 28257001 - UP.......................... 998 7000 Operating Function - Lifting Device.................................................1000 7110-000 Two stage mast..............................................................1002 7110-100 Three stage mast............................................................1004 7170-000 Two / Three stage mast lifting gear.........................................1006 7210-001 Sideshifter assembly Serial Number 28077002 - UP............................1008 7241-003 Reach assembly Serial Number 29125001 - UP..................................1010 7410-001 Fork assembly...............................................................1012 8000 Peripheral / Installation Equipment.................................................1014 9000 Options / Attachments...............................................................1016 9370-001 Warning lights / alarm......................................................1018 9390-000 Positioning equipment.......................................................1020 9500-000 Extra mechanical equipment..................................................1022 9660-000 Electrical heater...........................................................1024 10000 Tools..............................................................................1026 10010-000 Electrical controllers (Handset)...........................................1028 10020-000 Special tools and lubrications.............................................1030 11000 Alphabetical/ Numerical Index......................................................1032 Alphabetical Index...................................................................1034 Numerical Index......................................................................1040 Back Cover...............................................................................1047 304956-002 2002_January......................................................................1048 Front Cove r.............................................................................1048 Parts Ordering Instructions..............................................................1050 General Information......................................................................1051 Index....................................................................................1055 0000 Chassis.............................................................................1058 0300-000 Frame / Chassis.............................................................1060 0340-001 Inspection covers...........................................................1062 0340-100 Inspection covers (“EE” electrical box).....................................1064 0370-000 Counter balance weight......................................................1066 0390-200 Battery compartment parts (13.3 in. [338 mm] battery).......................1068 0640-000 Drivers controls (Two spool valve handle)...................................1070 0641-000 Drivers controls (Speed and direction)......................................1072 0820-001 Finger / toe guards.........................................................1074 0840-000 Driver protection (Reverser)................................................1076 0850-001 Signs, warnings Serial Number 31136001 - UP.................................1078 1000 Motors..............................................................................1080 1750-000 Pump motor..................................................................1082 1760-001 200 AMP system drive motor Serial Number 27108001 - UP......................1084 2000 Transmission / Drive Gear...........................................................1086 2550-000 Mechanical drive gear unit..................................................1088 3000 Brake / Wheel System................................................................1090 3300-000 Parking brake system........................................................1092 3360-000 Brake drum/disc assembly....................................................1094 3530-000 Drive wheel.................................................................1096 3540-000 Support / swivel wheel......................................................1098 3550-000 Load wheels.................................................................1100 3560-000 Caster assembly.............................................................1102 4000 Steering System.....................................................................1104 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................1106 4111-000 Steering arm / wheel (Head).................................................1108 4180-000 Steering / radial bearing...................................................1110 5000 Electrical System...................................................................1112 5161-000 Horn........................................................................1114 5180-000 Static strap................................................................1116 5190-000 Battery connector...........................................................1118 5192-000 200 Amp system line contactor...............................................1120 5192-100 300 Amp system line contactor...............................................1122 5230-000 Voltage / battery indicator.................................................1124 5290-000 Hourmeter / speedometer.....................................................1126 5310-000 Start / stop switch.........................................................1128 5330-000 Speed controls..............................................................1130 5390-001 Control cables / harnesses..................................................1132 5430-000 200 Amp system motor power cables...........................................1134 5460-000 200 Amp system transistor panel.............................................1136 5510-000 Micro switches..............................................................1138 5590-000 Control cables, harness (Two stage mast)....................................1140 5590-100 Control cables, harness (Three stage mast)..................................1142 5610-000 Pump contactor..............................................................1144 5910-000 Control circuit breaker.....................................................1146 5911-000 Power circuit breaker.......................................................1148 6000 Hydraulic System....................................................................1150 6100-001 Hydraulic pump (Model # DM-1006)............................................1152 6110-001 Hydraulic tank..............................................................1154 6120-001 Hoses, pipes, connections, mounting points..................................1156 6124-001 Two stage mast lines Serial Number 27029001 - UP............................1158 6124-100 Three stage mast lines......................................................1160 6125-100 Two stage mast reach supply lines...........................................1162 6125-200 Three stage mast reach supply lines.........................................1164 6126-001 Two Stage reach supply lines................................................1166 6126-100 Three Stage reach supply lines..............................................1168 6127-002 Reach, tilt cylinder hoses Serial Number 29125001 - UP......................1170 6128-002 Reach, sideshifter cylinder hoses Serial Number 29125001 - UP...............1172 6129-001 Reach, reach cylinders hoses................................................1174 6160-101 Control valve (Two spool control valve).....................................1176 6170-000 Pressure / flow control valve...............................................1178 6220-003 Control valve with No Sideshifter Serial Number 30342001 - UP...............1180 6220-103 Control valve With Sideshifter Serial Number 30342001 - UP..................1182 6610-100 Two stage mast lift cylinder................................................1184 6610-200 Three stage mast staging cylinder...........................................1186 6620-200 Three stage mast freelift cylinder..........................................1188 6650-003 Reach cylinder assembly Serial Number 30348001 - UP.........................1190 6660-001 Tilt Cylinder assembly Serial Number 28257001 - UP..........................1192 7000 Operating Function - Lifting Device.................................................1194 7110-000 Two stage mast..............................................................1196 7110-100 Three stage mast............................................................1198 7170-000 Two / Three stage mast lifting gear.........................................1200 7210-002 Sideshifter assembly Serial Number 29350001 - UP............................1202 7241-003 Reach assembly Serial Number 29125001 - UP..................................1204 7410-001 Fork assembly...............................................................1206 8000 Peripheral / Installation Equipment.................................................1208 9000 Options / Attachments...............................................................1210 9370-001 Warning lights / alarm......................................................1212 9390-000 Positioning equipment.......................................................1214 9500-000 Extra mechanical equipment..................................................1216 9660-000 Electrical heater...........................................................1218 10000 Tools..............................................................................1220 10010-000 Electrical controllers (Handset)...........................................1222 10020-000 Special tools and lubrications.............................................1224 11000 Alphabetical/ Numerical Index......................................................1226 Alphabetical Index...................................................................1228 Numerical Index......................................................................1234 Back Cover...............................................................................1241
DESCRIPTION:
BT PRIME MOVER WRX30 PARTS MANUAL – PDF DOWNLOAD
- When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
- Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.
- All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory.
S.S 08/01/2025
