BT Prime-Mover TCB Electric Tugger Car Body Carrier Repair Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover TCB Electric Tugger Car Body Carrier Repair Manual – PDF DOWNLOAD
Language : English
Pages : 82
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover TCB Electric Tugger Car Body Carrier Repair Manual – PDF DOWNLOAD
Manual Part Number 301648-000
Front Cover 1
Index 3
Specifications 5
1 0 Electrical 5
2 0 Speeds 5
4 0 Tire & Wheel 5
5 0 Fluids and Lubricants 5
6 0 SCR Card Setting 6
7 0 Torque 6
Planned Maintenance Schedule 7
Lubrication Chart 8
Adjustments 9
1 0 Mechanical Brake 9
2 0 Brake Solenoid 11
3 0 Interlock Switch 11
4 0 Lift Limit Switch 11
7 0 Transmission Rollers 13
12 0 SCR 13
Drive Tire Replacement 14
Load Wheel Replacement 14
Electric Motor Specification 15
2 0 Drive Motor 15
3 0 Lift Motor 15
4 0 Steering Motor 15
Electric Motor Service Instructions 16
Visual Inspection 16
Testing 17
Armature 18
Frame and Field Service Notes 18
Field Coil Installation 18
Assembly and Testing 19
Electric Motor Repair 19
Service Procedures 19
Drive Motor Assembly 20
Disassembly 21
Troubleshooting 25
Table # 1 26
Table # 2 30
EV-100 Operation 32
Basics of Circuit Operations 32
Control Features 33
Oscillator 33
Current Limit 33
Plugging 33
Ramp Start 34
Full Power Transition 34
Static Return to Off 34
Coil Driver Modules 34
Thermal Protector (TP) 35
1A Thermal Hold Off 35
Must Pulse to Time 35
Field Weakening (optional) 35
Low Voltage 35
Troubleshooting Chart – Electrical 37
7 1 Emergency Disconnect Contactor 37
7 2 Electric Brake TCB – Control 39
7 3 Electric Brake – TCB pull in power 40
7 4 Lift 41
7 5 Lowering – Control Circuits 42
7 6 EV-100 Maintenance Instructions 44
Trimpot Location for EV-100 Logic Cards 46
EV-100T Customer Terminal Functions 47
Troubleshooting 49
Maintenance Instructions 52
Directional Control Switch 61
Removal 61
Installation 61
Master Control Switch 61
Disassembly 61
Assembly 62
Troubleshooting 63
Hydraulics 65
1 0 Lift System Pump 65
5 0 Solenoid Valve 67
How To Adjust Release Valve 68
6 0 Troubleshooting – Hydraulic 70
Cylinder Assembly Removal Installation 71
Lift Frame Removal/Shimming/Installation 73
Transmission 74
1 0 Removal 74
2 0 Disassembly and Repair 75
3 0 Installation 81
S.V 04/02/2025