BT-Prime Mover SMX45 Electric Walkie Low-Lift Pallet Truck Service Manual PDF

Description

BT-Prime Mover SMX45 Electric Walkie Low-Lift Pallet Truck Service Manual – PDF DOWNLOAD

FILE DETAILS:

BT-Prime Mover SMX45 Electric Walkie Low-Lift Pallet Truck Service Manual – PDF DOWNLOAD

Language : English
Pages : 280
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT-Prime Mover SMX45 Electric Walkie Low-Lift Pallet Truck Service Manual – PDF DOWNLOAD

Part no: 313084-000
Effective Serial Number SMX__4533227001-UP

Front Cover 1
Standard Codes 3
Table of Contents 5
Warning Symbols 13
1 Warning Levels 13
Prohibitory Symbols 14
1 Ordinance Symbols 14
Safety 15
1 General Safety 15
Battery Safety 20
Static Discharge Precautions 25
Welding Safety 27
Introduction, Service Manual 29
Contents, Section M 31
1 Machine Information 31
General Product Information 33
1 Truck Presentation 33
1 1 Truck Side Views 33
1 2 Intended Truck Application 33
1 3 Prohibited Truck Application 34
1 4 Truck Data 34
1 5 Dimensions 35
1 6 Data Plate 36
2 Main Components 37
Inch (SAE) and Metric Fasteners 39
1 Introduction 39
2 Nomenclature, Threads 40
3 Strength Identification 41
4 Truck Torque Specifications 47
5 Conversion of Metric and English Units 48
Technical Service Data 51
Ordering Spare Parts 55
Contents, Section P 57
1 Planned Maintenance 57
Introduction, Maintenance 59
1 Jacking Truck Off The Floor 60
1 1 Fork Section 61
1 2 Tractor Section 61
2 Lubricants 61
2 1 Standard 61
2 2 Cold Storage 61
Service Schedule 63
1 Planned Maintenance Schedule 63
2 Planned Maintenance Procedures 66
2 1 Services Performed Daily or Every 8 Operating Hours 66
2 1 1 Frame 66
2 1 2 Brakes 66
2 1 3 Wheels/Tires 66
2 1 4 Steering Control Handle 66
2 1 5 Functions/Operations 66
2 1 6 Battery 67
2 1 7 Battery Discharge Indicator 67
2 1 8 Hydraulic System 67
2 1 9 Lifting Devices 67
2 2 Services Performed Weekly or Every 30 Operating Hours 68
2 2 1 Battery 68
2 3 Services Performed Monthly or Every 120 Operating Hours 68
2 3 1 Motors 68
2 3 2 Drive Gear 69
2 4 Services Performed Quarterly or Every 360 Operating Hours 69
2 4 1 Drive Unit 69
2 4 2 Brake 69
2 4 3 Wheels/Tires 69
2 4 4 Electrical Panel 69
2 4 5 Contactor Tips (NOT Sealed) 69
2 4 6 Hydraulic Reservoir 70
2 5 Services Performed Semi-Annually or Every 720 Operating Hours 70
2 5 1 Frame 70
2 5 2 Electrical Panel 70
2 5 3 Electrical Connections 70
2 6 Services Performed Annually or Every 1440 Operating Hours 70
2 6 1 Inspection 70
2 6 2 Drive Unit 71
2 6 3 Hydraulic System 71
Lubrication Chart 73
Oil and Grease Specifications 74
1 Lubricants 74
2 Grease Location Points 74
Contents, Section S 75
1 Service Instructions 75
Frame 77
1 Theory of Operation 78
2 Maintenance 78
2 1 Inspection 78
3 Troubleshooting 79
4 Repair and Rebuild 79
Inspection Covers 83
1 Theory of Operation 84
2 Maintenance 84
3 Troubleshooting 84
4 Repair and Rebuild 84
Decals 85
1 Decal with Protective Sheet 85
2 Decal without Protective Sheet 85
Electric Motors 87
1 Theory of Operation 87
2 Maintenance 87
2 1 Commutator 88
2 2 Motor Brush Inspection 89
3 Troubleshooting 91
4 Repair and Rebuild 96
4 1 Brush Replacement 96
4 2 Pump Motor 97
4 3 Drive Motor 102
Transmission 105
1 Theory of Operation 106
2 Maintenance 106
2 1 Fluid Changing 106
3 Troubleshooting 107
4 Repair and Rebuild 108
Parking Brake System 113
1 Theory of Operation 114
2 Maintenance 115
2 1 Mechanical Brake Release 115
2 2 Brake Adjustment 116
3 Troubleshooting 117
4 Repair and Rebuild 117
Drive Wheel 119
1 Theory of Operation 119
2 Maintenance 119
3 Troubleshooting 119
4 Repair and Rebuild 120
Load Wheels 123
1 Theory of Operation 123
2 Maintenance 123
3 Troubleshooting 124
4 Repair and Rebuild 124
Caster Wheel (Optional) 127
1 Theory of Operation 128
2 Maintenance 128
2 1 Inspection 128
3 Troubleshooting 128
4 Repair and Rebuild 129
Contactor Panel 131
1 Theory of Operation 133
2 Maintenance 133
3 Troubleshooting 133
3 1 Resistance Testing 133
4 Repair and Rebuild 133
Steering Control Handle 135
1 Theory of Operation 137
2 Maintenance 137
2 1 Inspection 137
3 Troubleshooting 137
4 Repair and Rebuild 138
Steering Control Head 141
1 Theory of Operation 143
2 Maintenance 143
3 Troubleshooting 143
4 Repair and Rebuild 143
Steering Bearing 145
1 Theory of Operation 146
2 Maintenance 146
3 Troubleshooting 146
4 Repair and Rebuild 146
Electrical Functions 149
1 Theory of Operation 150
1 1 Battery Plugged In With Keypad 151
1 2 Battery Plugged In With Key Switch 152
1 3 Main ON/OFF Switch/Keypad ON 153
1 4 Travel, Low Speed 154
1 5 Travel, High Speed 156
1 6 Reverser 157
1 7 Lift 158
1 8 Lower 159
2 Maintenance 160
2 1 Wiring 160
2 1 1 Definitions 160
2 1 2 Shorts to Frame Test 161
3 Troubleshooting 164
3 1 Troubleshooting Flowchart 164
3 2 Operator Display and Programming 167
3 2 1 Special Modes 167
3 2 2 Service Display 168
3 2 3 Digital Inputs/Outputs from Transistor Controller 169
3 2 4 Transistor Controller System Mode 170
3 3 Changing Truck Parameters (P) 171
3 4 Changing Service Parameters 173
3 4 1 Parameter Description 176
3 4 2 Operating Parameter Programming 179
3 4 3 Display Part Numbers (Pn) 179
3 5 Error Codes (E) 180
3 5 1 Error Code History 180
3 5 2 Truck Fault Codes 181
3 6 Troubleshooting Chart Index 190
3 6 1 Travel (Forward / Rearward) System 190
3 6 2 Wiring System 190
3 6 3 Other Possible Troubleshooting Issues 190
3 7 Troubleshooting Charts 191
Battery 195
1 Theory of Operation 195
2 Maintenance 195
2 1 Inspection and Care 195
2 2 Exterior Cleaning 196
2 3 Charging 196
2 4 Storage 197
2 5 History Record 197
3 Troubleshooting 198
4 Repair and Rebuild 199
Swing Out Battery Pack 201
1 Theory of Operation 206
2 Maintenance 206
2 1 Electrical Testing 206
2 1 1 Required Equipment 206
2 1 2 Instructions 206
3 Troubleshooting 211
4 Repair and Rebuild 211
Battery Connector 213
1 Theory of Operation 213
2 Maintenance 213
2 1 Inspection 213
3 Troubleshooting 213
4 Repair and Rebuild 215
Switches 217
1 Theory of Operation 218
2 Maintenance 219
3 Troubleshooting 221
4 Repair and Rebuild 221
4 1 Main ON/OFF Switch 221
4 2 Arm Angle Switches 222
4 3 Lift Limit Switch 223
4 4 Key Switch (Optional) 223
4 5 Horn Switch 224
4 6 Converting Keypad to Key Switch 225
Fuses/Circuit Breakers 227
1 Theory of Operation 227
2 Maintenance 227
2 1 Wiring Harness 228
2 2 Power Cables 229
2 3 Circuit Breaker 230
2 4 Master Control Relay 231
3 Troubleshooting 232
4 Repair and Rebuild 232
Transistor Controller 233
1 Theory of Operation 233
1 1 Basics Of Circuit Operation 233
1 2 Interface 234
1 3 Control Features 235
1 4 Motor Circuit 235
1 5 Control Circuit 236
1 6 Definitions 237
2 Maintenance 238
2 1 Safety 238
2 2 Cleaning 238
3 Troubleshooting 239
3 1 Diagnostics and Troubleshooting 239
3 2 Fault Codes 239
4 Repair and Rebuild 241
Electronic Tiller Arm Card (ETAC) 243
1 Theory of Operation 244
2 Maintenance 245
3 Troubleshooting 245
4 Repair and Rebuild 245
Hydraulic System 247
1 Theory of Operation 247
1 1 Lift 248
1 2 Lower 249
1 3 Relief Pressure 250
2 Maintenance 251
2 1 Changing Hydraulic System Fluid 251
2 2 Hydraulic Pump Pressure Relief Valve 253
3 Troubleshooting 253
3 1 Troubleshooting Chart Index 254
3 2 Troubleshooting Charts 255
4 Repair and Rebuild 257
4 1 Hydraulic Unit 260
4 2 Hydraulic Solenoid 261
4 3 Reservoir 262
4 4 Filter Screen and Inlet Tube 263
4 5 Lift Pump 264
Lift Cylinder 265
1 Theory of Operation 265
2 Maintenance 265
2 1 Inspection 266
3 Troubleshooting 266
4 Repair and Rebuild 267
Appendix 271
Index 277
A 277
B 277
C 277
D 277
E 277
F 277
G 277
H 277
I 277
J 277
L 277
M 278
O 278
P 278
S 278
T 278
W 278
Back Cover 280

DESCRIPTION:

BT-Prime Mover SMX45 Electric Walkie Low-Lift Pallet Truck Service Manual – PDF DOWNLOAD

Part no: 313084-000
Effective Serial Number SMX__4533227001-UP

Introduction, Service Manual:
The information in this service manual covers model SMX45. Federal and State laws require that operators be completely trained in the safe operation of lift trucks in accordance with OHSA regulation 1910.178.

• An operator’s manual is sent with every Prime-Mover truck when it is manufactured. If the operator’s manual is missingfrom the truck, a new manual may be obtained by contacting: The information contained in this service manual is intended as a guide to help trained, qualified, and authorized technicians safely service the truck.
• The service manual is divided into four separate sections which cover needed information for servicing the truck types.

S.V 11/01/2025