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BT-Prime Mover RTX35/45 RTX30DR Electric Stand-Up Rider Truck Parts Manual PDF
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BT-Prime Mover RTX35/45 RTX30DR Electric Stand-Up Rider Truck Parts Manual – PDF DOWNLOAD
Part no: 311608-000
Effective Serial Number RTX3530317001 – UP
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Description
BT-Prime Mover RTX35/45 RTX30DR Electric Stand-Up Rider Truck Parts Manual – PDF DOWNLOAD
FILE DETAILS:
BT-Prime Mover RTX35/45 RTX30DR Electric Stand-Up Rider Truck Parts Manual – PDF DOWNLOAD
Language : English
Pages : 420
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT-Prime Mover RTX35/45 RTX30DR Electric Stand-Up Rider Truck Parts Manual – PDF DOWNLOAD
Part no: 311608-000
Effective Serial Number RTX3530317001 – UP
Front Cover 1
Parts Ordering Instructions 3
General Information 4
0000 Chassis 17
0340-000 Inspection covers (Replaced by 0340-001) 19
0340-001 Inspection covers 21
0342-000 Inspection covers (“EE” Contactor Enclosure) 23
0343-000 Inspection covers (“EE” A5 Card Enclosure) 25
0391-000 Battery compartment parts 27
0451-000 Motor mounting points (Replaced by 0451-001) 29
0451-001 Motor mounting points 31
0620-100 Cushions (Replaced by 0620-101) 33
0620-101 Cushions 35
0640-000 Driver controls (Replaced by 0640-001) 37
0640-001 Driver controls 39
0641-000 Driver handle assembly 41
0642-000 RTX35 Brake pedal without brake on caster 43
0642-100 RTX45/30DR Brake pedal with brake on caster 45
0681-100 Internal fittings 47
0811-000 Overhead guard 49
0821-000 Finger / toe guards 51
0851-100 Signs, warnings 53
0851-101 Signs, warnings 55
1000 Motors 57
1730-000 Steering motor 59
1740-000 Fan motor (Replaced by 1740-001) 61
1740-001 Fan motor 63
1750-001 RTX35 Pump motor 65
1750-100 RTX45/30DR Pump motor 67
1760-100 Drive motor, 24 Volt 69
1760-200 Drive motor, 36 Volt 71
1760-250 Drive motor, 36 Volt “EE” 73
2000 Transmission / Drive Gear 75
2551-000 Mechanical drive gear unit 77
3000 Brake / Wheel System 79
3361-000 RTX45/30DR Brake drum / disc assembly 81
3371-000 Electromagnetic brake Serial Number 30317001 – 32308000 83
3371-001 Electromagnetic brake Serial Number 32308001 – UP 85
3531-002 Drive wheel 87
3541-000 RTX35 Non-Braking caster wheel 89
3542-001 RTX35 Non-Braking caster assembly 91
3543-000 RTX45/30DR Braking caster wheel 93
3544-001 RTX45/30DR Braking caster assembly 95
3551-000 Load wheel with nose guard, (4 x 3 inch [101 x 76 mm) 97
3551-100 Load wheel without nose guard, (4 x 3 inch [101 x 76 mm]) 99
3552-000 Load wheel with nose guard, (5 x 4 inch [127 x 101 mm]) 101
3552-100 Load wheel without nose guard, (5 x 4 inch [127 x 101 mm]) 103
3553-000 Load wheel with nose guard, (5 x 3 inch [127 x 76 mm]) 105
3553-100 Load wheel without nose guard, (5 x 3 inch [127 x 76 mm]) 107
3555-000 Load wheel without nose guard, (10 5 x 3 5 inch [266 x 87 mm]) 109
3561-000 Caster wheel 111
4000 Steering System 113
4111-000 Steering arm / wheel / lever 115
4181-000 Steering bearing, radial bearing (Replaced by 4181-001) 117
4181-001 Steering bearing, radial bearing 119
4330-000 Steering Unit 121
5000 Electrical System 123
5121-000 Lights 125
5160-000 Horn 127
5181-000 Static strap 129
5182-000 RTX45/30DR Lift bypass contactor 131
5191-000 Battery cut out contactor / plug 133
5192-000 Battery connector 135
5201-100 Instrument panel 137
5281-100 Indicator, lift height (Replace by 5281-101) 139
5281-101 Indicator, lift height 141
5311-100 Start / stop switch 143
5332-001 Speed cut-back controls 145
5360-000 Relays, electrical modules 147
5391-200 Control cable / harness (Replaced by 5391-201) 149
5391-201 Control cable / harness 151
5431-100 Motor cables / resistors (Replaced by 5281-101) 153
5431-101 Motor cables / resistors 155
5441-000 Direction contactors 157
5461-000 Transistor panel (drive) (Replaced by 5461-001) 159
5461-001 Transistor panel (drive) 161
5461-100 Transistor panel (lift) 163
5511-001 Micro switches (lights, fan) 165
5711-000 PCBs logic card / box (Not used on this model line) 167
5711-001 PCBs logic card / box (Not used on this model line) 169
5711-002 PCBs logic card / box Serial Number 31155001 – 34230000 171
5711-003 PCBs logic card / box Serial Number 34230001 – UP 173
5820-000 Lift/lowering/reach movement probes/sensors (Replaced by 5820-001) 175
5820-001 Lift/lowering/reach movement probes/sensors 177
5850-000 Positioning probes/switches/sensors 179
6000 Hydraulic System 181
6111-000 RTX45/30DR Auxiliary Hydraulic tank 183
6112-000 Hydraulic tank 185
6121-200 Hoses, pipes, connections, mounting points 187
6124-200 RTX35 Three stage mast lines 189
6124-300 RTX45/30DR Three stage mast lines 191
6125-200 RTX35 Three stage mast hoses 193
6125-300 RTX45/30DR Three stage mast hoses 195
6126-200 RTX35 Reach supply lines 197
6126-300 RTX45 Reach supply lines 199
6126-400 RTX30DR Double reach supply lines Serial Number 34230000 – UP 201
6127-200 RTX35 Tilt cylinder hoses 203
6127-400 RTX30DR Tilt cylinders hoses Serial Number 34230000 – UP 205
6127-500 RTX45 Tilt cylinder hoses 207
6128-201 RTX35 Sideshifter cylinder hoses 209
6128-300 RTX45 Standard reach sideshifter cylinder hoses 211
6128-400 RTX30DR Sideshifter cylinder Serial Number 34230000 – UP 213
6129-000 RTX35 Reach cylinders hoses 215
6129-100 RTX45 Reach cylinders hoses 217
6129-200 RTX30DR Double reach cylinders hoses Serial Number 34230000 – UP 219
6131-001 RTX35 Filter assembly 221
6131-101 RTX45/30DR Filter assembly 223
6141-010 RTX35 Hydraulic pump (Replaced by 6141-011) 225
6141-011 RTX35 Hydraulic pump 227
6141-101 RTX45 Hydraulic pump (Replaced by 6141-102) 229
6141-102 RTX45/30DR Hydraulic pump 231
6210-000 Main valve assembly 233
6211-000 Control valve assembly (Lift/Auxiliary functions) (Replaced by 6211-001) 235
6211-001 Control valve assembly (Lift/lower functions) 237
6211-100 Control valve manifold (Reach/auxiliary functions) 239
6220-001 RTX35 Control valve with No Sideshifter (Replaced by 6220-002) 241
6220-002 RTX35 Control valve with No Sideshifter 243
6220-101 RTX35 Control valve With Sideshifter (Replaced by 6220-102) 245
6220-102 RTX35 Control valve With Sideshifter 247
6220-200 RTX45 Solenoid valve assembly 249
6220-300 RTX45 Solenoid valve assembly 251
6220-400 RTX30DR Control valve with No Sideshifter Serial Number 34230000 – UP 253
6220-450 RTX30DR Control valve With Sideshifter Serial Number 34230000 – UP 255
6610-200 RTX35 Three stage mast staging cylinder Serial Number 26347000 – 34156000 257
6610-201 RTX35 Three stage mast standard staging cylinder Serial Number 34156001 – UP 259
6610-250 RTX35 Three stage mast cold storage staging cylinder Serial Number 34156001 – UP 261
6610-300 RTX45 Three stage mast staging cylinder (Replaced by 6610-301) 263
6610-301 RTX45/RTX30DR Three stage mast staging cylinder Serial Number 32145001 – 33340000 265
6610-302 RTX45/RTX30DR Three stage standard staging cylinder Serial Number 33340001 – UP 267
6610-350 RTX45/RTX30DR Three stage cold storage staging cylinder Serial Number 33340001 – UP 269
6620-200 RTX35 Three stage mast freelift cylinder Serial Number 26347000 – 34156000 271
6620-201 RTX35 Three stage standard freelift cylinder Serial Number 34156001 – UP 273
6620-250 RTX35 Three stage cold storage freelift cylinder Serial Number 34156001 – UP 275
6620-300 RTX45/RTX30DR Three stage mast freelift cylinder Serial Number 26347000 – 34156000 277
6620-301 RTX45/RTX30DR Three stage standard freelift cylinder Serial Number 34156001 – UP 279
6620-350 RTX45/RTX30DR Three stage cold storage freelift cylinder Serial Number 34156001 – UP 281
6650-002 RTX35 Reach cylinder assembly 283
6650-100 RTX45 Reach cylinder assembly 285
6650-200 RTX30DR Reach Cylinder assembly Serial Number 34230000 – UP 287
6660-000 RTX35 Tilt Cylinder assembly 289
6660-100 RTX45 Tilt Cylinder assembly 291
6660-200 RTX30DR Tilt cylinder assembly Serial Number 34230000 – UP 293
7000 Operating Function – Lifting Device 295
7105-001 Mast pivot 297
7111-000 RTX35 Three stage mast Serial Number 30317001 – 31339000 299
7111-001 RTX35 Three stage mast Serial Number 31339001 -UP 303
7112-100 RTX45 Three stage mast (Replaced by 7112-101) 307
7112-101 RTX45 Three stage mast Serial Number 31339001 – 31339000 311
7112-102 RTX45/30DR Three stage mast Serial Number 31339001 – UP 315
7170-000 RTX35 Lifting gear (Three stage mast) 319
7170-100 RTX45/30DR Lifting gear (Three stage mast) 321
7211-002 Sideshifter assembly Serial Number 30317001 – 34131000 323
7211-003 RTX35 Sideshifter assembly Serial Number 341310001 – UP 325
7212-000 RTX45/30DR Sideshifter assembly Serial Number RTX4534131001 – UP, RTX30DR34230001 – UP 327
7241-002 RTX35 Reach assembly Serial Number 30317001 – 31333000 329
7241-003 RTX35 Reach assembly Serial Number 31333001 – UP 331
7241-100 RTX45 Reach assembly 333
7243-000 RTX30DR Reach assembly Serial Number 34230001 – UP 337
7411-000 Fork assembly (Replaced by 7411-001) 339
7411-001 Fork assembly 341
8000 Peripheral / Installation Equipment 343
8521-000 Access, safety equipment (Fire extinguisher) 345
9000 Options / Attachments 347
9311-000 RTX35 Load indicator (Replaced by 9311-001) 349
9311-001 RTX35 Load indicator (Replaced by 9390-000) 351
9311-100 RTX45 Load indicator (Replaced by 9311-100) 353
9311-101 RTX45 Load indicator (Replaced by 9390-100) 355
9312-000 Load indicator (Magnet and switch) (Not used on this truck) 357
9361-000 Extra lights (Replaced by 9361-001) 359
9361-001 Extra lights 361
9371-000 Warning lights / alarm (Replaced by 9371-001) 363
9371-001 Warning lights / alarm 365
9390-000 RTX35 Height indicator 367
9390-100 RTX45/30DR Height indicator 369
9501-001 RTX35/RTX45 Load backrest 371
9501-100 RTX30DR Load backrest Serial Number 34230000 – UP 373
9661-100 Electrical heater, part 1 375
9661-150 Electrical heater, part 2 377
10000 Tools 379
10020-000 Special tools and lubrications (Replaced by 10020-001) 381
10020-001 Special tools and lubrications 383
11000 Alphabetical/ Numerical Index 385
Alphabetical Index 387
Numerical Index 403
Back Cover 420
Parts Ordering Instructions 3
General Information 4
0000 Chassis 17
0340-000 Inspection covers (Replaced by 0340-001) 19
0340-001 Inspection covers 21
0342-000 Inspection covers (“EE” Contactor Enclosure) 23
0343-000 Inspection covers (“EE” A5 Card Enclosure) 25
0391-000 Battery compartment parts 27
0451-000 Motor mounting points (Replaced by 0451-001) 29
0451-001 Motor mounting points 31
0620-100 Cushions (Replaced by 0620-101) 33
0620-101 Cushions 35
0640-000 Driver controls (Replaced by 0640-001) 37
0640-001 Driver controls 39
0641-000 Driver handle assembly 41
0642-000 RTX35 Brake pedal without brake on caster 43
0642-100 RTX45/30DR Brake pedal with brake on caster 45
0681-100 Internal fittings 47
0811-000 Overhead guard 49
0821-000 Finger / toe guards 51
0851-100 Signs, warnings 53
0851-101 Signs, warnings 55
1000 Motors 57
1730-000 Steering motor 59
1740-000 Fan motor (Replaced by 1740-001) 61
1740-001 Fan motor 63
1750-001 RTX35 Pump motor 65
1750-100 RTX45/30DR Pump motor 67
1760-100 Drive motor, 24 Volt 69
1760-200 Drive motor, 36 Volt 71
1760-250 Drive motor, 36 Volt “EE” 73
2000 Transmission / Drive Gear 75
2551-000 Mechanical drive gear unit 77
3000 Brake / Wheel System 79
3361-000 RTX45/30DR Brake drum / disc assembly 81
3371-000 Electromagnetic brake Serial Number 30317001 – 32308000 83
3371-001 Electromagnetic brake Serial Number 32308001 – UP 85
3531-002 Drive wheel 87
3541-000 RTX35 Non-Braking caster wheel 89
3542-001 RTX35 Non-Braking caster assembly 91
3543-000 RTX45/30DR Braking caster wheel 93
3544-001 RTX45/30DR Braking caster assembly 95
3551-000 Load wheel with nose guard, (4 x 3 inch [101 x 76 mm) 97
3551-100 Load wheel without nose guard, (4 x 3 inch [101 x 76 mm]) 99
3552-000 Load wheel with nose guard, (5 x 4 inch [127 x 101 mm]) 101
3552-100 Load wheel without nose guard, (5 x 4 inch [127 x 101 mm]) 103
3553-000 Load wheel with nose guard, (5 x 3 inch [127 x 76 mm]) 105
3553-100 Load wheel without nose guard, (5 x 3 inch [127 x 76 mm]) 107
3555-000 Load wheel without nose guard, (10 5 x 3 5 inch [266 x 87 mm]) 109
3561-000 Caster wheel 111
4000 Steering System 113
4111-000 Steering arm / wheel / lever 115
4181-000 Steering bearing, radial bearing (Replaced by 4181-001) 117
4181-001 Steering bearing, radial bearing 119
4330-000 Steering Unit 121
5000 Electrical System 123
5121-000 Lights 125
5160-000 Horn 127
5181-000 Static strap 129
5182-000 RTX45/30DR Lift bypass contactor 131
5191-000 Battery cut out contactor / plug 133
5192-000 Battery connector 135
5201-100 Instrument panel 137
5281-100 Indicator, lift height (Replace by 5281-101) 139
5281-101 Indicator, lift height 141
5311-100 Start / stop switch 143
5332-001 Speed cut-back controls 145
5360-000 Relays, electrical modules 147
5391-200 Control cable / harness (Replaced by 5391-201) 149
5391-201 Control cable / harness 151
5431-100 Motor cables / resistors (Replaced by 5281-101) 153
5431-101 Motor cables / resistors 155
5441-000 Direction contactors 157
5461-000 Transistor panel (drive) (Replaced by 5461-001) 159
5461-001 Transistor panel (drive) 161
5461-100 Transistor panel (lift) 163
5511-001 Micro switches (lights, fan) 165
5711-000 PCBs logic card / box (Not used on this model line) 167
5711-001 PCBs logic card / box (Not used on this model line) 169
5711-002 PCBs logic card / box Serial Number 31155001 – 34230000 171
5711-003 PCBs logic card / box Serial Number 34230001 – UP 173
5820-000 Lift/lowering/reach movement probes/sensors (Replaced by 5820-001) 175
5820-001 Lift/lowering/reach movement probes/sensors 177
5850-000 Positioning probes/switches/sensors 179
6000 Hydraulic System 181
6111-000 RTX45/30DR Auxiliary Hydraulic tank 183
6112-000 Hydraulic tank 185
6121-200 Hoses, pipes, connections, mounting points 187
6124-200 RTX35 Three stage mast lines 189
6124-300 RTX45/30DR Three stage mast lines 191
6125-200 RTX35 Three stage mast hoses 193
6125-300 RTX45/30DR Three stage mast hoses 195
6126-200 RTX35 Reach supply lines 197
6126-300 RTX45 Reach supply lines 199
6126-400 RTX30DR Double reach supply lines Serial Number 34230000 – UP 201
6127-200 RTX35 Tilt cylinder hoses 203
6127-400 RTX30DR Tilt cylinders hoses Serial Number 34230000 – UP 205
6127-500 RTX45 Tilt cylinder hoses 207
6128-201 RTX35 Sideshifter cylinder hoses 209
6128-300 RTX45 Standard reach sideshifter cylinder hoses 211
6128-400 RTX30DR Sideshifter cylinder Serial Number 34230000 – UP 213
6129-000 RTX35 Reach cylinders hoses 215
6129-100 RTX45 Reach cylinders hoses 217
6129-200 RTX30DR Double reach cylinders hoses Serial Number 34230000 – UP 219
6131-001 RTX35 Filter assembly 221
6131-101 RTX45/30DR Filter assembly 223
6141-010 RTX35 Hydraulic pump (Replaced by 6141-011) 225
6141-011 RTX35 Hydraulic pump 227
6141-101 RTX45 Hydraulic pump (Replaced by 6141-102) 229
6141-102 RTX45/30DR Hydraulic pump 231
6210-000 Main valve assembly 233
6211-000 Control valve assembly (Lift/Auxiliary functions) (Replaced by 6211-001) 235
6211-001 Control valve assembly (Lift/lower functions) 237
6211-100 Control valve manifold (Reach/auxiliary functions) 239
6220-001 RTX35 Control valve with No Sideshifter (Replaced by 6220-002) 241
6220-002 RTX35 Control valve with No Sideshifter 243
6220-101 RTX35 Control valve With Sideshifter (Replaced by 6220-102) 245
6220-102 RTX35 Control valve With Sideshifter 247
6220-200 RTX45 Solenoid valve assembly 249
6220-300 RTX45 Solenoid valve assembly 251
6220-400 RTX30DR Control valve with No Sideshifter Serial Number 34230000 – UP 253
6220-450 RTX30DR Control valve With Sideshifter Serial Number 34230000 – UP 255
6610-200 RTX35 Three stage mast staging cylinder Serial Number 26347000 – 34156000 257
6610-201 RTX35 Three stage mast standard staging cylinder Serial Number 34156001 – UP 259
6610-250 RTX35 Three stage mast cold storage staging cylinder Serial Number 34156001 – UP 261
6610-300 RTX45 Three stage mast staging cylinder (Replaced by 6610-301) 263
6610-301 RTX45/RTX30DR Three stage mast staging cylinder Serial Number 32145001 – 33340000 265
6610-302 RTX45/RTX30DR Three stage standard staging cylinder Serial Number 33340001 – UP 267
6610-350 RTX45/RTX30DR Three stage cold storage staging cylinder Serial Number 33340001 – UP 269
6620-200 RTX35 Three stage mast freelift cylinder Serial Number 26347000 – 34156000 271
6620-201 RTX35 Three stage standard freelift cylinder Serial Number 34156001 – UP 273
6620-250 RTX35 Three stage cold storage freelift cylinder Serial Number 34156001 – UP 275
6620-300 RTX45/RTX30DR Three stage mast freelift cylinder Serial Number 26347000 – 34156000 277
6620-301 RTX45/RTX30DR Three stage standard freelift cylinder Serial Number 34156001 – UP 279
6620-350 RTX45/RTX30DR Three stage cold storage freelift cylinder Serial Number 34156001 – UP 281
6650-002 RTX35 Reach cylinder assembly 283
6650-100 RTX45 Reach cylinder assembly 285
6650-200 RTX30DR Reach Cylinder assembly Serial Number 34230000 – UP 287
6660-000 RTX35 Tilt Cylinder assembly 289
6660-100 RTX45 Tilt Cylinder assembly 291
6660-200 RTX30DR Tilt cylinder assembly Serial Number 34230000 – UP 293
7000 Operating Function – Lifting Device 295
7105-001 Mast pivot 297
7111-000 RTX35 Three stage mast Serial Number 30317001 – 31339000 299
7111-001 RTX35 Three stage mast Serial Number 31339001 -UP 303
7112-100 RTX45 Three stage mast (Replaced by 7112-101) 307
7112-101 RTX45 Three stage mast Serial Number 31339001 – 31339000 311
7112-102 RTX45/30DR Three stage mast Serial Number 31339001 – UP 315
7170-000 RTX35 Lifting gear (Three stage mast) 319
7170-100 RTX45/30DR Lifting gear (Three stage mast) 321
7211-002 Sideshifter assembly Serial Number 30317001 – 34131000 323
7211-003 RTX35 Sideshifter assembly Serial Number 341310001 – UP 325
7212-000 RTX45/30DR Sideshifter assembly Serial Number RTX4534131001 – UP, RTX30DR34230001 – UP 327
7241-002 RTX35 Reach assembly Serial Number 30317001 – 31333000 329
7241-003 RTX35 Reach assembly Serial Number 31333001 – UP 331
7241-100 RTX45 Reach assembly 333
7243-000 RTX30DR Reach assembly Serial Number 34230001 – UP 337
7411-000 Fork assembly (Replaced by 7411-001) 339
7411-001 Fork assembly 341
8000 Peripheral / Installation Equipment 343
8521-000 Access, safety equipment (Fire extinguisher) 345
9000 Options / Attachments 347
9311-000 RTX35 Load indicator (Replaced by 9311-001) 349
9311-001 RTX35 Load indicator (Replaced by 9390-000) 351
9311-100 RTX45 Load indicator (Replaced by 9311-100) 353
9311-101 RTX45 Load indicator (Replaced by 9390-100) 355
9312-000 Load indicator (Magnet and switch) (Not used on this truck) 357
9361-000 Extra lights (Replaced by 9361-001) 359
9361-001 Extra lights 361
9371-000 Warning lights / alarm (Replaced by 9371-001) 363
9371-001 Warning lights / alarm 365
9390-000 RTX35 Height indicator 367
9390-100 RTX45/30DR Height indicator 369
9501-001 RTX35/RTX45 Load backrest 371
9501-100 RTX30DR Load backrest Serial Number 34230000 – UP 373
9661-100 Electrical heater, part 1 375
9661-150 Electrical heater, part 2 377
10000 Tools 379
10020-000 Special tools and lubrications (Replaced by 10020-001) 381
10020-001 Special tools and lubrications 383
11000 Alphabetical/ Numerical Index 385
Alphabetical Index 387
Numerical Index 403
Back Cover 420
DESCRIPTION:
BT-Prime Mover RTX35/45 RTX30DR Electric Stand-Up Rider Truck Parts Manual – PDF DOWNLOAD
Part no: 311608-000
Effective Serial Number RTX3530317001 – UP
HOW TO ORDER :
- When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
- Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.
WHERE TO ORDER :
- Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.
- All parts of any such industrial truck requiring replacement shall be replaced only by parts of equivalent as to safety with those used in the original design.
S.V 11/01/2025
