BT Prime Mover RRX35/45, RDX30, RSX40/50 Electric Rider Truck Parts Manual PDF

Description

BT Prime Mover RRX35/45, RDX30, RSX40/50 Electric Rider Truck Parts Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime Mover RRX35/45, RDX30, RSX40/50 Electric Rider Truck Parts Manual – PDF DOWNLOAD

Language : English
Pages : 602
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime Mover RRX35/45, RDX30, RSX40/50 Electric Rider Truck Parts Manual – PDF DOWNLOAD

Manual Part Number 308496-000
Effective Serial Number 26347000 – UP

Front Cover 1
Parts Ordering Instructions 3
General Information 4
Index 11
0000 Chassis 19
0341-000 Inspection covers 21
0342-000 Inspection covers (“EE” electrical box) 23
0391-000 Battery compartment parts 25
0451-000 Motor mounting points (Replaced by 0451-001) 27
0451-001 Motor mounting points (Replaced by 0451-002) 29
0451-002 Motor mounting points 31
0641-000 Driver controls (Mechanical) (Replaced by 0641-001) 33
0641-001 Driver controls (Mechanical) (Replaced by 0641-002) 35
0641-002 Driver controls (Mechanical) 37
0642-000 RSX40/RRX35 Brake pedal, NO brake on caster Serial Number 26347000 – 30067000 39
0642-001 RSX40/RRX35 Brake pedal, NO brake on caster Serial Number 30067001 – UP 41
0642-100 RSX50/RRX45/RDX30 Brake pedal, With brake on caster Serial Number 26347000 – 30067000 43
0642-101 RSX50/RRX45/RDX30 Brake pedal, With brake on caster Serial Number 30067001 – UP 45
0681-000 Internal fittings Serial Number 26347000 – 30310000 47
0681-001 Internal fittings Serial Number 30310001 – UP 49
0682-000 Cushions and mats Serial Number 26347000 – 30067000 51
0682-001 Cushions and mats Serial Number 30067001 – UP (Replaced by 0682-002) 53
0682-002 Cushions and mats Serial Number 30067001 – UP 55
0811-000 Overhead guard 57
0821-000 Finger / toe guards (Replaced by 0821-001) 59
0821-001 Finger / toe guards 61
0851-000 Signs, warnings (BT Logo) (Replaced by 0851-001) 63
0851-001 Signs, warnings (Prime-Mover Logo) (Replaced by 0851-001) 65
0851-002 Signs, warnings (Prime-Mover Logo) 67
1000 Motors 69
1730-000 Steering motor (Replaced by 1730-000) 71
1730-001 Steering motor 73
1740-000 Fan motor (Replaced by 1740-001) 75
1740-001 Fan motor 77
1750-000 RSX40/RRX35 Pump motor 79
1750-100 RSX50/RRX45/RDX30 Pump motor 81
1760-000 Drive motor 83
2000 Transmission / Drive Gear 85
2551-000 Mechanical drive gear unit (Replaced by 2551-001) 87
2551-001 Mechanical drive gear unit 89
3000 Brake / Wheel System 91
3361-000 RSX50/RRX45/RDX30 Brake drum/disc assembly 93
3371-000 Electromagnetic brake Serial Number 26347000 – 32308000 95
3371-001 Electromagnetic brake Serial Number 32308001 – UP 97
3531-000 Drive wheel Serial Number 27091000 – 27161000 (Replaced by 3531-001) 99
3531-001 Drive wheel Serial Number 27162001 – UP (Replaced by 3531-002) 101
3531-002 Drive wheel Serial Number 27162001 – UP 103
3541-000 RSX40/RRX35 Non-Braking caster wheel 105
3542-000 RSX40/RRX35 Non-Braking caster assembly Serial Number 26347000 – 28004000 107
3542-001 RSX40/RRX35 Non-Braking caster assembly Serial Number 28004001 – UP 109
3543-000 RSX50/RRX45/RDX30 Braking caster wheel 111
3544-000 RSX50/RRX45/RDX30 Braking caster assembly Serial Number 26347000 – 28004000 113
3544-001 RSX50/RRX45/RDX30 Braking caster assembly Serial Number 28004001 – UP 115
3551-000 Load wheel with nose guard, (4 x 3 inch [101 x 76 mm) 117
3551-100 Load wheel without nose guard, (4 x 3 inch [101 x 76 mm]) 119
3552-000 Load wheel with nose guard, (5 x 4 inch [127 x 101 mm]) 121
3552-100 Load wheel without nose guard, (5 x 4 inch [127 x 101 mm]) 123
3553-000 Load wheel with nose guard, (5 x 3 inch [127 x 76 mm]) 125
3553-100 Load wheel without nose guard, (5 x 3 inch [127 x 76 mm]) 127
3555-000 Load wheel without nose guard, (10 5 x 3 5 inch [266 x 87 mm]) 129
3561-000 Caster wheel, (7 x 2 75 inch [178 x 70 mm]) 131
4000 Steering System 133
4111-000 Steering arm / wheel / lever (Replaced by 4111-001) 135
4111-001 Steering arm / wheel / lever 137
4181-000 Steering bearing, radial bearing (Replaced by 4181-001) 139
4181-001 Steering bearing, radial bearing 141
4330-000 Steering Unit 143
5000 Electrical System 145
5121-000 Lights 147
5161-000 Horn (Replaced by 5161-001) 149
5161-001 Horn 151
5181-000 Static strap (Replaced by 5181-001) 153
5181-001 Static strap 155
5182-000 RSX50/RRX45/RDX30 Lift bypass contactor 157
5191-000 Battery cut out contactor / plug (Old Style) 159
5191-001 Battery cut out contactor / plug (New Style) 161
5192-000 Battery connector 163
5201-000 Instrument panel 165
5281-000 Indicator lamps (Replaced by 5281-001) 167
5281-001 Indicator lamps 169
5311-000 Start / stop switch 171
5331-000 Direction and speed controls (Replaced by 5331-001) 173
5331-001 Direction and speed controls (Replaced by 5331-002) 175
5331-002 Direction and speed controls 177
5332-000 Speed cut-back controls 179
5360-000 Relays, electrical modules 181
5360-001 Relays, electrical modules 183
5361-000 Relay, electrical modules Serial Number 26347000 – 32091000 185
5391-000 RSX40/RSX50 Control cable / harness (Replaced by 5391-001) 187
5391-001 RSX40/RSX50 Control cable / harness Serial Number 26347000 – 32091000 189
5391-002 RSX40/RSX50 Control cable / harness Serial Number 32091001 UP 191
5391-100 RRX35/RRX45/RDX30 Control cable / harness Serial Number 27091000 – 27135000 193
5391-101 RRX35/RRX45/RDX30 Control cable / harness (Replaced by 5391-102) 195
5391-102 RRX35/RRX45/RDX30 Control cable / harness Serial Number 27135001 – 32091000 197
5391-103 RRX35/RRX45/RDX30 Control cable / harness Serial Number 32091001 – UP 199
5431-000 Motor cables / resistors Serial Number 27091000 – 27135000 201
5431-001 Motor cables / resistors Serial Number 27135001 – UP 203
5436-000 Contactor panel 205
5441-000 Direction contactors 207
5461-000 Transistor panel (drive) Serial Number 26347000 – 31155000 209
5461-001 Transistor panel (drive) Serial Number 31155001 – UP 211
5461-100 Transistor panel (lift) 213
5511-000 Micro switches (lights, fan) Serial Number 27091000 – 27301002 215
5511-001 Micro switches (lights, fan) Serial Number 27301003 – UP 217
5550-000 Electromagnetic valve (Manifold assembly) (Replaced by 5550-001) 219
5550-001 Electromagnetic valve (Manifold assembly) Replaced by Section 6220) 221
5711-000 PCBs logic card / box Serial Number 27091000 – 28126000 223
5711-001 PCBs logic card / box Serial Number 28126001 – 31155000 225
5711-002 PCBs logic card / box Serial Number 31155001 – UP 227
5711-003 PCBs logic card / box Serial Number 31155001 – UP 229
5751-000 Safety / position / switches / sensors (Replaced by 5850-000) 231
5751-100 Safety / position / switches / sensors (Replace by 5820-000) 233
5820-000 Lift/lowering/reach movement probes/sensors 235
5850-000 Positioning probes/switches/sensors 237
6000 Hydraulic System 239
6101-000 RSX40/RRX35 Hydraulic unit 241
6101-100 RSX50/RDX30/RRX45 Hydraulic unit 243
6111-000 RSX50/RRX45/RDX30 Auxiliary Hydraulic tank (Replaced by 6111-001) 245
6111-001 RSX50/RRX45/RDX30 Auxiliary Hydraulic tank 247
6112-000 Hydraulic tank (Replaced by 6112-001) 249
6112-001 Hydraulic tank 251
6121-000 RSX40/RRX35 Hoses, pipes, connections (Replaced by 6121-001) 253
6121-001 RSX40/RRX35 Hoses, pipes, connections 255
6121-100 RSX50/RRX45/RDX30 Hoses, pipes, connections (Replaced by 6121-001) 257
6121-101 RSX50/RRX45/RDX30 Hoses, pipes, connections 259
6124-000 RRX35 Three stage mast Lines Serial Number 27078000 – 27135000 261
6124-001 RSX40/RRX35 Three stage mast lines Serial Number 27135001 – UP 263
6124-100 RRX45 Three stage mast lines Serial Number 27091000 – 27135000 265
6124-101 RSX50/RRX45/RDX30 Three stage mast lines Serial Number 27135001 – UP 267
6125-000 RSX40/RRX35 Three stage mast hoses 269
6125-100 RSX50/RRX45/RDX30 Three stage mast hoses 271
6126-000 RSX40 Carriage supply lines 273
6126-100 RSX50 Carriage supply lines 275
6126-200 RRX35 Reach supply lines 277
6126-300 RRX45 Reach supply lines 279
6126-400 RDX30 Double reach supply lines 281
6127-000 RSX40 Tilt cylinder hoses 283
6127-100 RSX50 Tilt cylinder hoses Serial Number 26347000 – 32178000 285
6127-101 RSX50 Tilt cylinder hoses Serial Number 32178001 – UP 287
6127-200 RRX35 Tilt cylinder hoses 289
6127-300 RRX45 Tilt cylinder hoses Serial Number 27093000 – 29004000 291
6127-301 RRX45 Tilt cylinder hoses Serial Number 29004001 – UP 293
6127-400 RDX30 Tilt cylinders hoses Serial Number 27100000 – 29004000 295
6127-401 RDX30 Tilt cylinders hoses Serial Number 29004001 – UP 297
6128-000 RSX40 Sideshifter cylinder hoses Serial Number 28308000 – UP 299
6128-100 RSX50 Sideshifter cylinder hoses 301
6128-200 RRX35 Sideshifter cylinder hoses Serial Number 27091000 – 28075000 303
6128-201 RRX35 Sideshifter cylinder hoses Serial Number 28075001 – 29125000 305
6128-202 RRX35 Sideshifter cylinder hoses Serial Number 29125001 – UP 307
6128-300 RRX45 Sideshifter cylinder hoses Serial Number 27091000 – 28266000 309
6128-301 RRX45 Sideshifter cylinder hoses Serial Number 28266001 – 29004000 311
6128-302 RRX45 Sideshifter cylinder hoses Serial Number 29004001 – UP 313
6128-400 RDX30 Sideshifter cylinder Serial Number 27135000 – 27239000 315
6128-401 RDX30 Sideshifter cylinder Serial Number 27239001 – 28266000 317
6128-402 RDX30 Sideshifter cylinder Serial Number 28266001 – UP 319
6129-000 RRX35 Reach cylinders hoses (Replaced by 6129-001) 321
6129-001 RRX35 Reach cylinders hoses (Replaced by 6129-002) 323
6129-002 RRX35 Reach cylinders hoses 325
6129-100 RRX45 Reach cylinders hoses Serial Number 27135001 – 28266000 327
6129-101 RRX45 Reach cylinders hoses Serial Number 28266001 – 29004000 329
6129-102 RRX45 Reach cylinders hoses Serial Number 29004001 – UP 331
6129-200 RDX30 Double reach cylinders hoses Serial Number 28266001 – 29004000 333
6129-201 RDX30 Double reach cylinders hoses Serial Number 29004001 – UP 335
6131-000 RSX40/RRX35 Filter assembly Serial Number 26347000 – 29118000 337
6131-001 RSX40/RRX35 Filter assembly Serial Number 29118001 – UP 339
6131-100 RSX50/RRX45/RDX30 Filter assembly Serial Number 26347000 – 29118000 341
6131-101 RSX50/RRX45/RDX30 Filter assembly Serial Number 29118001 – UP 343
6141-000 RRX35 Hydraulic pump 345
6141-001 RSX40/RRX35 Hydraulic pump 347
6141-100 RSX50/RRX45/RDX30 Hydraulic pump Serial Number 27091000 -28153003 349
6141-101 RSX50/RRX45/RDX30 Hydraulic pump Serial Number 28153004 – UP 351
6210-100 Control valve assembly (Lift/Auxiliary functions) (Replaced by 6211-000) 353
6211-000 Control valve assembly (Lift/Auxiliary functions) 355
6220-000 RRX35/RRX45/RDX30 Control valve with No Sideshifter Serial Number 27091000 – 29004000 357
6220-001 RRX35/RRX45/RDX30 Control valve with No Sideshifter Serial Number 29004001 – 30348000 359
6220-002 RRX35 Control valve with No Sideshifter Serial Number 30348001 – UP 361
6220-003 RRX45/RDX30 Control valve with No Sideshifter Serial Number 30348001 – UP 363
6220-100 RRX35/RRX45/RDX30 Control valve With Sideshifter Serial Number 27091000 – 29004000 365
6220-101 RRX35/RRX45/RDX30 Control valve With Sideshifter Serial Number 29004001 – 30348000 367
6220-102 RRX35 Control valve With Sideshifter Serial Number 30348001 – UP 369
6220-103 RRX45/RDX30 Control valve With Sideshifter Serial Number 30342001 – UP 371
6220-200 RSX40/RSX50 Control valve (Manifold assembly) 373
6610-000 RSX40/RRX35 Three stage mast staging cylinder Serial Number 26347000 – 34156000 375
6610-001 RSX40/RRX35 Three stage mast standard staging cylinder Serial Number 34156001 – UP 377
6610-050 RSX40/RRX35 Three stage mast cold storage staging cylinder Serial Number 34156001 – UP 379
6610-100 RSX50/RRX45/RDX30 3 stage mast staging cylinder Serial Number 26347000 – 32145000 381
6610-101 RSX50/RRX45/RDX30 3 stage mast staging cylinder (Replaced by 6610-102) 383
6610-102 RSX50/RRX45/RDX30 Three stage mast staging cylinder Serial Number 32145001 – 33340000 385
6610-103 RSX50/RRX45/RDX30 Three stage standard staging cylinder Serial Number 33340001 – UP 387
6610-150 RSX50/RRX45/RDX30 Three stage cold storage staging cylinder Serial Number 33340001 – UP 389
6620-000 RSX40/RRX35 Three stage mast freelift cylinder Serial Number 26347000 – 34156000 391
6620-001 RSX40/RRX35 Three stage standard freelift cylinder Serial Number 34156001 – UP 393
6620-050 RSX40/RRX35 Three stage cold storage freelift cylinder Serial Number 34156001 – UP 395
6620-100 RSX50/RRX45/RDX30 Three stage mast freelift cylinder Serial Number 26347000 – 34156000 397
6620-101 RSX50/RRX45/RDX30 Three stage standard freelift cylinder Serial Number 34156001 – UP 399
6620-150 RSX50/RRX45/RDX30 Three stage cold storage freelift cylinder Serial Number 34156001 – UP 401
6650-000 RRX35 Reach cylinder assembly Serial Number 27091000 – 28112002 403
6650-001 RRX35 Reach cylinder assembly Serial Number 28112003 – 29032000 405
6650-002 RRX35 Reach cylinder assembly Serial Number 29032001 – 30348000 407
6650-003 RRX35 Reach cylinder assembly Serial Number 30348001 – UP 409
6650-100 RRX45 Reach cylinder assembly Serial Number 27135001 – 28337000 411
6650-101 RRX45 Reach cylinder assembly Serial Number 28337001 – UP 413
6650-200 RDX30 Reach Cylinder assembly 415
6660-000 RSX40/RRX35 Tilt Cylinder assembly Serial Number 26347000 – 28257000 417
6660-001 RSX40/RRX35 Tilt Cylinder assembly Serial Number 28257001 – UP 419
6660-100 RSX50 Tilt cylinder assembly 421
6660-200 RRX45 Tilt cylinder assembly 423
6660-300 RDX30 Tilt cylinder assembly 425
7000 Operating Function – Lifting Device 427
7105-001 Mast pivot 429
7111-000 RSX40/RRX35 Three stage mast 431
7112-000 RSX50/RRX45/RDX30 Three stage mast Serial Number 27135000 – 27272000 435
7112-001 RSX50/RRX45/RDX30 Three stage mast Serial Number 27272001 – 30003000 439
7112-002 RSX50/RRX45/RDX30 Three stage mast Serial Number 30003001 – UP 443
7170-000 RSX40/RRX35 Lifting gear (Three stage mast) 447
7170-100 RSX50/RRX45/RDX30 Lifting gear (Three stage mast) 449
7211-000 Sideshifter assembly Serial Number RRX3527091000 – 28075000, RRX4527091000 – 28266000, R 451
7211-001 RRX35 Sideshifter assembly Serial Number RRX3528075001 – 34131000 453
7211-002 Sideshifter assembly Serial Number RSX4028308000 – 34131000, RSX5028308000 – 34131000, R 455
7211-003 RRX35 Sideshifter assembly Serial Number RRX3534131001 – UP 457
7212-000 RSX40/50, RDX30, RRX45 Sideshifter assembly Serial Number 34131001 – UP 459
7241-000 RRX35 Reach assembly Serial Number 27091000 – 28163000 461
7241-001 RRX35 Reach assembly Serial Number 28163001 – 29032000 463
7241-002 RRX35 Reach assembly Serial Number 29032001 – 31333000 465
7241-003 RRX35 Reach assembly Serial Number 31333001 – UP 467
7242-000 RRX45 Reach assembly Serial Number 27135000 – 27328000 469
7242-001 RRX45 Reach assembly Serial Number 27328001 – 28266000 471
7242-002 RRX45 Reach assembly Serial Number 28266001 – 29004000 473
7242-003 RRX45 Reach assembly Serial Number 29004001 – UP 477
7243-000 RDX30 Reach assembly Serial Number 27100000 – 28163000 481
7243-001 RDX30 Reach assembly Serial Number 28163001 – 29004000 483
7243-002 RDX30 Reach assembly Serial Number 29004001 – UP 485
7411-000 Fork assembly (Replace by 7411-001) 487
7411-001 Fork assembly 489
7421-000 RSX40 Fork carriage unit 491
7421-100 RSX50 Fork carriage unit 493
8000 Peripheral / Installation Equipment 495
8521-000 Access, safety equipment (Fire extinguisher) (Replace by 8521-001) 497
8521-001 Access, safety equipment (Fire extinguisher) 499
9000 Options / Attachments 501
9311-000 RSX40/RRX35 Load indicator (Replaced by 9311-001) 503
9311-001 RSX40/RRX35 Load indicator (Replaced by 9390-000) 505
9311-100 RSX50/RRX45/RDX30 Load indicator (Replace by 9311-101) 507
9311-101 RSX50/RRX45/RDX30 Load indicator (Replace by 9390-100) 509
9312-000 RRX35/RRX45 Load indicator (Magnet and switch) 511
9361-000 Extra lights (Replaced by 9361-001) 513
9361-001 Extra lights 515
9371-000 Warning lights / alarm (Replaced by 9371-001) 517
9371-001 Warning lights / alarm 519
9390-000 RSX40/RRX35 Height indicator 521
9390-100 RSX50/RRX45/RDX30 Height indicator 523
9501-000 RRX35 Load backrest Serial Number 27135000 – 28266000 525
9501-001 RSX40/RRX35 Load backrest Serial Number RSX4029308000 – UP, RRX3527135001 – UP 527
9501-100 RRX45/RDX30 Load backrest 529
9501-200 RSX50 Load backrest 531
9661-000 Electrical heater Serial Number 27163000 -31064000 533
9661-001 Electrical heater Serial Number 31064001 – UP 535
9661-100 Electrical heater, part 1 Serial Number 31064001 – UP 537
9661-150 Electrical heater, part 2 Serial Number 31064001 – UP 539
10000 Tools 541
10020-000 Special tools and lubrications (Replaced by 10020-001) 543
10020-001 Special tools and lubrications 545
11000 Alphabetical/ Numerical Index 547
Alphabetical Index 549
Numerical Index 575
Back Cover 602

DESCRIPTION:

BT Prime Mover RRX35/45, RDX30, RSX40/50 Electric Rider Truck Parts Manual – PDF DOWNLOAD

Manual Part Number 308496-000
Effective Serial Number 26347000 – UP

PARTS ORDERING INSTRUCTIONS:
HOW TO ORDER:

• When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
• Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.

WHERE TO ORDER
Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

S.V 10/01/2025