BT Prime-Mover RR-45Z REACH TRUCK Parts Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover RR-45Z REACH TRUCK Parts Manual – PDF DOWNLOAD
Language : English
Pages : 211
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover RR-45Z REACH TRUCK Parts Manual – PDF DOWNLOAD
Manual Part Number 301185-003
Effective Serial Number 224819
Front Cover 1
Parts Ordering Instructions 2
General Information 3
Alphabetical Index 4
Figure # 0 1 Decals and Parts Assembly 8
Figure # 1 1 Transmission and Steering Installation 10
Figure # 1 2 Drive Motor Brake Assembly 12
Figure # 1 3 Transmission Assembly, Part # I 14
Figure # 1 4 Transmission Assembly, Part # II 16
Figure # 2 1 EV-100LX SCR Electrical Schematic 18
Figure # 2 2 EV-100LX SCR Electrical Schematic Symbols 19
Figure # 2 3 Wiring Assembly for Cold Storage 20
Figure # 2 4 Lift Control Wiring Harness 22
Figure # 2 5 Limit Switch Wiring Assembly 24
Figure # 2 6 Three Stage Mast Cable Assembly 26
Figure # 2 7 Single Reach Cable Assembly 28
Figure # 2 8 Double Reach Cable Assembly 30
Figure # 2 9 EV-100LX Power Component Wiring 32
Figure # 2 10 EV-100LX TX & TT SCR Control Panel Assembly 34
Figure # 2 11 Contactor Panel Assembly & Related Parts 36
Figure # 2 12 EV-100LX Contactor Panel Assembly 38
Figure # 2 13 EV-100LX SCR Forward & Rearward Contactor Assembly 40
Figure # 2 14 EV-100LX SCR 1A Contactor Assembly 42
Figure # 2 15 Lift Pump Contactor Assembly 44
Figure # 2 16 EV-100LX SCR Auxiliary Pump Contactor Assembly 46
Figure # 2 17 Power Connector Assembly, 36 Volt 48
Figure # 2 18 Lift Pump Motor Assembly 50
Figure # 2 19 Drive Motor Assembly 52
Figure # 2 20 Auxiliary Pump Motor Assembly 54
Figure # 2 21 Warning Light Assembly 56
Figure # 2 22 EV-100LX TT SCR Electrical Schematic 58
Figure # 2 23 EV-100LX TT SCR Electrical Schematic Symbols 59
Figure # 2 24 EV-100LX Dash Display Installation 60
Figure # 2 25 TT SCR Electrical Schematic Three Function Control Handle 62
Figure # 2 26 EV-100LX SCR Electrical Schematic Symbols 63
Figure # 2 27 Wiring Harness Assembly for 3 Function Control Valve 64
Figure # 3 1 Hydraulic Schematic for 3 Function Control Handle 66
Figure # 3 2 Hydraulic Schematic Symbols 67
Figure # 3 3 Auxiliary Pump and Reservoir Assembly 68
Figure # 3 4 Auxiliary Control Valve Assembly 70
Figure # 3 5 Auxiliary Pump and Motor Assembly, 36 Volt 72
Figure # 3 6 Auxiliary Pump Assembly 74
Figure # 3 7 Hydraulic Reservoir Assembly 76
Figure # 3 8 Steering Control Valve Assembly 78
Figure # 3 9 Steering Control Valve and Hose Assembly 80
Figure # 3 10 Steering Cylinder Assembly 82
Figure # 3 11 Three Stage Mast Hydraulic Assembly 84
Figure # 3 12 Single Reach, Reach Cylinder Hose Installation 86
Figure # 3 13 Single Reach Diverter Valve Assembly 88
Figure # 3 14 Single Reach, Reach Cylinder Assembly 90
Figure # 3 15 Single Reach, Tilt and Sideshift Hose Installation 92
Figure # 3 16 Single Reach, Tilt Cylinder Assembly 94
Figure # 3 17 Double Reach with Tilt and Sideshifter 96
Figure # 3 18 Double Reach Diverter Valve Assembly 98
Figure # 3 19 Double Reach, Reach Cylinder Assembly 100
Figure # 3 20 Double Reach, Tilt Cylinder Assembly 102
Figure # 3 21 Lift Pump Motor and Reservoir Assembly 104
Figure # 3 22 Lift Pump Motor Assembly 106
Figure # 3 23 Lift Pump Assembly 108
Figure # 3 24 Lift Control Valve Assembly 110
Figure # 3 25 Three Stage Cylinder and Reservoir Assembly 112
Figure # 3 26 Three Stage Staging Cylinder Assembly 114
Figure # 3 27 Three Stage Freelift Cylinder Assembly 116
Figure # 3 28 Brake Linkage and Cylinder Assembly 118
Figure # 3 29 Brake Master Cylinder 120
Figure # 3 30 Drive Motor Brake Cylinder 122
Figure # 3 31 Idler Wheel Brake Cylinder 124
Figure # 3 32 Auxiliary Pump & Reservoir Assy for 3 Function Control Handle 126
Figure # 3 33 Valve Assembly 128
Figure # 3 34 Three Stage Mast Hydraulic Assembly for 3 Function Control Handle 130
Figure # 4 1 Shielding Assembly 132
Figure # 4 2 Emergency Disconnect Assembly 134
Figure # 4 3 Auxiliary Control Assembly 136
Figure # 4 4 Hand Lift/Lower and Speed Control 138
Figure # 4 5 Steering Control Assembly 140
Figure # 4 6 Idler Wheel Installation 142
Figure # 4 7 Idler Wheel Assembly 144
Figure # 4 8 Main Frame and Load Wheel Assembly 146
Figure # 4 9 Single Load Wheel Assembly 148
Figure # 4 9A Single Load Wheel Assembly 150
Figure # 4 10 5″ High Articulating Load Wheel Assembly 152
Figure # 4 10A 5″ High Articulating Load Wheel Assembly 154
Figure # 4 11 4″ High Articulating Load Wheel Assembly 156
Figure # 4 11A 4″ High Articulating Load Wheel Assembly 158
Figure # 4 12 Hand Lift/Lower and Speed Control for 3 Function Control 160
Figure # 5 1 Three Stage Mast Installation 162
Figure # 5 2 Three Stage Inner Column Assembly 164
Figure # 5 3 Three Stage Freelift Cylinder Installation 166
Figure # 5 4 Three Stage Intermediate Column Assembly 168
Figure # 5 5 Three Stage Outer Column Assembly 170
Figure # 5 6 Three Stage Single Reach Assembly 172
Figure # 5 7 Three Stage Single Reach Front Frame Assembly 174
Figure # 5 8 Three Stage Double Reach Assembly 176
Figure # 5 9 Three Stage Double Reach Front Frame Assembly 178
Figure # 5 10 Three Stage Sideshifter Assembly 180
Figure # 5 11 Three Stage Fork Assembly 182
Figure # 7 1 TX SCR Electric Schematic – Three Function Control Handle 184
Figure # 7 2 Battery Lift Interrupt Electrical Schematic Symbols 185
Figure # 7 3 Battery Lift Interrupt EV-100LX SCR Electrical Schematic 186
Figure # 7 4 Battery Lift Interrupt Electrical Schematic Symbols 187
Figure # 7 5 Battery Lift Interrupt Installation 188
Figure # 10 1 Special Tools and Lubrications 190
Numerical Index 193
DESCRIPTION:
BT Prime-Mover RR-45Z REACH TRUCK Parts Manual – PDF DOWNLOAD
Manual Part Number 301185-003
Effective Serial Number 224819
PARTS ORDERING INSTRUCTIONS
HOW TO ORDER
- When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
- Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.
- All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory.
WHERE TO ORDER
Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.
S.V 04/02/2025