BT Prime-Mover RR-40 Reach Truck Operating Maintenance & Parts Manual PDF

Description

BT Prime-Mover RR-40 Reach Truck Operating Maintenance & Parts Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover RR-40 Reach Truck Operating Maintenance & Parts Manual – PDF DOWNLOAD 

Language : English
Pages : 118
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime-Mover RR-40 Reach Truck Operating Maintenance & Parts Manual – PDF DOWNLOAD 

Front Cover 1
Warranty 2
New Owners 3
Contents 3
Preliminary Service 3
Operation 3
Operating Rules and Instructions 4
Lubrication Chart 10
Maintenance Instructions 12
Service and Disassembly Instructions 16
Parts Ordering Instructions 21
Truck Specifications 23
Figure # 1 Decal and Part Assembly 24
Figure # 2 Parts List and Service Reference Index 26
Figure # 3 Shield Assembly 28
Figure # 4 Emergency Disconnect and Auxiliary Control Assembly 30
Figure # 5 Hand Lift and Speed Assembly 32
Figure # 6 Master Control Switch Assembly 34
Figure # 7 Steering Control and Pump Assembly 36
Figure # 8 Auxiliary Pump Assembly 38
Figure # 9 Auxiliary Motor Assembly 40
Figure # 10 Transmission and Steering Insulation Assembly 42
Figure # 11 Brake Assembly 44
Figure # 12 Drive Motor Assembly 46
Figure # 13 Transmission Assembly 48
Figure # 14 Idler Wheel Insulation Assembly 50
Figure # 15 Electrical Schematic 52
Figure # 16 Electrical Schematic Symbols 53
Figure # 17 Wiring Harness Assembly 54
Figure # 18 Mast Cable Assembly 56
Figure # 19 Reach Cable Assembly 57
Figure # 20 Power Component Wiring 58
Figure # 21 SCR and Contactor Panel Assembly 60
Figure # 22 EV-1 SCR Control 62
Figure # 23 Transformer Assembly 63
Figure # 24 Rectifier Heat Sink Assembly 64
Figure # 25 GE Contactor Assembly 65
Figure # 26 Power Steering Contactor Assembly 66
Figure # 27 GE Contactor Assembly 67
Figure # 28 Hydraulic Schematic 68
Figure # 29 Hydraulic Schematic Symbols 69
Figure # 30 Hydraulic Assembly Part # 1 70
Figure # 31 Brake Solenoid Valve 71
Figure # 32 Brake Cylinder Assembly 72
Figure # 33 Hydraulic Reservoir Assembly 73
Figure # 34 Hydraulic Assembly Part # 2 74
Figure # 35 Lift Pump and Motor Assembly 75
Figure # 36 Lift Motor Assembly 76
Figure # 37 Lift Pump Assembly 77
Figure # 38 Lift Control Valve Assembly 78
Figure # 39 Hydraulic Assembly Part # 3 79
Figure # 40 Steer Control Valve 80
Figure # 41 Steer Cylinder Assembly 81
Figure # 42 Auxiliary Control Valve Assembly 82
Figure # 43 Hydraulic Assembly Part # 4 84
Figure # 44 Freelift Cylinder Assembly 86
Figure # 45 Staging Cylinder Assembly 87
Figure # 46 Mast Hydraulic Hose Assembly 88
Figure # 47 Standard Reach Hose Assembly 90
Figure # 48 Reach and Tilt Cylinder Assembly 92
Figure # 49 Reach with Tilt Hose Assembly 94
Figure # 50 Reach with Tilt Manifold Valve Assembly 96
Figure # 51 Sideshifter Hose Assembly 97
Figure # 52 Sideshifter Cylinder Assembly 98
Figure # 53 Sideshifter Manifold Valve 99
Figure # 54 3 Stage Mast Insulation Assembly 100
Figure # 55 Outer Column Assembly 102
Figure # 56 Intermediate Column Assembly 103
Figure # 57 Inner Column Assembly 104
Figure # 58 3 Stage Freelift Cylinder Assembly 106
Figure # 59 Reach Assembly 108
Figure # 60 Standard Reach Front Frame Assembly 110
Figure # 61 Tilt Reach Front Frame Assembly 111
Figure # 62 Fork Assembly 112
Figure # 63 Sideshifter Assembly 113
Figure # 64 Main Frame and Load Wheel Assembly 114
Service Guide 116
Back Cover 118

DESCRIPTION:

BT Prime-Mover RR-40 Reach Truck Operating Maintenance & Parts Manual – PDF DOWNLOAD 

OPERATION:

• There are certain hazards that cannot be avoided solely by mechanical means in the everyday use of material handling trucks. Only the intelligence, good eenee and care of the operator, along with proper maintenance will assure that the trucks are operated properly. It is important to have trained, reliable personnel operating your trucks. If at any time the operator finds that the truck is not performing properly, he should discontinue operation of the truck and report the condition to his supervisor for correction.
• Move and transport materials that have been properly and evenly loaded in as low a position as possible. Travel in a direction of maximum visibility. The Model RR-40 has been designed for level floor operation and should be operated in accordance with instructions in ANSI B56.1-1975. Operate the machine from the operator’s posi tion after assuring that the operation will not en- danger the operator or any other persons. Do not operate a truck in hazardous areas. Make sure that the forks and/or load have clearance to lower and do not “hang-up”.

Only trained and authorized operators shall be permitted to operate a powered industrial truck. Operators of powered industrial trucks shall bo qualified as to visual, auditory, physical, and mental ability to operate the equipment.

OPERATOR TRAINING:
An effective operator training program should center around user company’s policies, operating conditions and trucks. The program should be presented completely to all new operators and not condensed for those claiming previous experience.

OPERATOR RESPONSIBILITY:Powered industrial truck operators shall abide by the following rules and practices.

S.V 31/01/2025