BT Prime-Mover RC-30B ELECTRIC STAND-UP RIDER COUNTERBALANCED TRUCK Parts Manual PDF

Description

BT Prime-Mover RC-30B ELECTRIC STAND-UP RIDER COUNTERBALANCED TRUCK Parts Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover RC-30B ELECTRIC STAND-UP RIDER COUNTERBALANCED TRUCK Parts Manual – PDF DOWNLOAD 

Language : English
Pages : 1098
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime-Mover RC-30B ELECTRIC STAND-UP RIDER COUNTERBALANCED TRUCK Parts Manual – PDF DOWNLOAD 

Manual Number 9209
Manual Part Number 301978-000
Effective Serial Number 40-17290

RC30B Trucks
301978-000 1992_September
301978-000 1993_June
RC40B Trucks
301979-000 1992_September
301979-000 1993_June
RC30B / RC40B / RC50B Trucks
302573-000 1994_January

Front Cover 2
Parts Ordering Instructions 3
General Information 4
Contents 5
Frame Group 8
Figure # 01 01 02 Multi Lever Frame (Optional) 10
Figure # 01 01 24 Multi Function Frame (Standard) 12
Figure # 01 04 01 Overhead Guard 14
Figure # 01 06 01 Battery Service Tray 16
Control Group 18
Figure # 02 01 24 Multi Lever Control Linkage (Optional) 20
Figure # 02 01 25 Multi Function Control Linkage (Standard) 24
Figure # 02 02 00 Battery Disconnect – Controls 26
Steering Group 28
Figure # 03 01 00 Steering Assembly 30
Figure # 03 05 00 Power Steering Pump Assembly 34
Figure # 03 06 00 Torque Generator Assembly 36
Tires/Wheels Group 38
Figure # 04 01 01 Drive Tire/Axle 40
Figure # 04 02 01 Steer Tire 42
Motor Group 44
Figure # 05 01 00 Drive Motor Assembly 46
Figure # 05 02 15 Lift Pump Motor Assembly 48
Figure # 05 03 00 Power Steering Pump Motor Assembly 50
Transmission Group 52
Figure # 06 01 10 Transmission Assembly 54
Brakes Group 56
Figure # 07 01 00 Brake Pedal Assembly 58
Figure # 07 03 00 Master Cylinder Assembly 62
Figure # 07 06 01 Disc Brake Assembly 64
Mast Group 66
Figure # 08 01 25 Simplex Mast 68
Figure # 08 01 26 Triplex Mast 70
Figure # 08 02 20 Carriage – Simplex 72
Figure # 08 02 21 Carriage – Triplex 74
Figure # 08 03 04 Forks – ITA Class II Hook Type 76
Figure # 08 04 00 Load Backrest 78
Figure # 08 06 20 Hydraulic Connections – Simplex 80
Figure # 08 06 22 Hydraulic Connections – Triplex 82
Hydraulic Group 84
Figure # 09 01 25 Multi Lever Hydraulic System (Optional) 86
Figure # 09 01 26 Multi Function Hydraulics (Standard) 90
Figure # 09 04 20 Tilt Cylinder Assembly – Simplex 94
Figure # 09 04 21 Tilt Cylinder Assembly – Triplex 96
Figure # 09 05 25 Lift Cylinder Assembly – Simplex 98
Figure # 09 05 26 Triplex Lift Cylinder Assembly – Center 100
Figure # 09 05 27 Triplex Lift Cylinder Assembly – Outer 102
Figure # 09 07 19 Control Valve Assembly – 1 Spool 104
Figure # 09 07 20 Control Valve Assembly – 2 Spool 106
Figure # 09 07 21 Control Valve Assembly – 3 Spool 108
Figure # 09 07 22 Control Valve Assembly – 4 Spool 110
Electrical Group 112
Figure # 12 01 00 Electrical Assembly 114
Figure # 12 01 07 Solenoid Selector Valve 118
Figure # 12 01 08 Multi Function Control Handle Assembly 120
Figure # 12 02 00 SCR Panel – EV 100 122
Figure # 12 02 01 SCR Panel Hardware 124
Figure # 12 03 00 Accelerator Switch 126
Figure # 12 04 00 Contactor Assembly – D – Dual Motor Control 128
Figure # 12 04 01 Contactor Assembly – 1A and Pump 130
Figure # 12 04 02 Steer Pump Contactor Assembly 132
Figure # 12 04 03 Contactor Assembly – Forward/Reverse 134
Figure # 12 05 00 Contactor Panel Assembly 136
Miscellaneous Group 138
Figure # 13 01 26 Decals/Transfers 140
Recommended Spare Parts List 141
Optional Group 146
Figure # 22 06 00 Headlight 148
Figure # 22 08 25 Accessory Controls 150
Figure # 22 10 00 Single/Double Hydraulic Control 152
Figure # 22 10 05 Single Auxiliary Hydraulic Control 154
Figure # 22 11 00 Single/Double Function Accessory Mast 156
Figure # 22 12 01 Hose Reel Assembly 158
Figure # 22 13 01 Side Shifter Assembly – 36″ 160
Figure # 22 14 00 Static Battery Rollers 162
Figure # 22 14 02 Static Battery Roller Table 164
Quad Mast Group 166
Figure # 90 01 00 Quad Mast Hydraulics System 168
Figure # 90 02 00 Quad Mast Primary Cylinder Assembly 170
Figure # 90 03 00 Quad Mast Secondary Cylinder Assembly 172
Figure # 90 04 00 Quad Mast Primary Chain System 174
Figure # 90 05 00 Quad Mast Secondary Chain System 176
Figure # 90 06 00 Quad Mast Rail System 178
Figure # 90 07 00 Quad Mast Carriage 180
Special Tools and Lubrications Group 182
Figure # 98 01 00 Special Tools and Lubrications 184
Numerical Index Group 186
Numerical Index 188
Back Cover 203
Front Cover 204
Parts Ordering Instructions 205
General Information 206
Contents 207
Frame Group 210
01 01 02 Multi Lever Frame (Optional) 212
01 01 24 Multi Function Frame (Standard) 214
01 04 01 Overhead Guard 216
01 06 01 Battery Service Tray 218
Control Group 220
02 01 24 Multi Lever Control Linkage (Optional) 222
02 01 25 Multi Function Control Linkage (Standard) 226
02 02 00 Battery Disconnect – Controls 228
6834007 Multi Function Control Linkage Handle Assembly 230
Steering Group 232
03 01 00 Steering Assembly 234
03 05 00 Power Steering Pump Assembly 238
03 06 00 Torque Generator Assembly 240
Tires/Wheels Group 242
04 01 01 Drive Tire/Axle 244
04 02 01 Steer Tire 246
Motor Group 248
05 01 00 Drive Motor Assembly 250
05 01 01 Drive Motor Assembly (Advanced) 252
05 02 15 Lift Pump Motor Assembly 254
05 02 16 Pump Motor Assembly (P90-4001, Advanced) 256
05 03 00 Power Steering Pump Motor Assembly 258
Transmission Group 260
06 01 10 Transmission Assembly 262
6832001 Transmission Assembly 264
Brakes Group 266
07 01 00 Brake Pedal Assembly 268
07 03 00 Master Cylinder Assembly 272
6834002 Brake Pedal Assembly 274
6834001 Slave Cylinder Brake Bracket 276
6834003 Wheel Brake Assembly 278
07 06 01 Disc Brake Assembly 280
Mast Group 282
08 01 25 Simplex Mast 284
08 01 26 Triplex Mast 286
08 02 20 Carriage – Simplex 288
08 02 21 Carriage – Triplex 290
08 03 04 Forks – ITA Class II Hook Type 292
08 04 00 Load Backrest 294
08 06 20 Hydraulic Connections – Simplex 296
08 06 22 Hydraulic Connections – Triplex 298
Hydraulic Group 300
09 01 25 Multi Lever Hydraulic System (Optional) 302
09 01 26 Multi Function Hydraulics (Standard) 306
6837004 Multi Function Hydraulics (Standard) 310
09 04 20 Tilt Cylinder Assembly – Simplex 314
09 04 21 Tilt Cylinder Assembly – Triplex 316
09 05 25 Lift Cylinder Assembly – Simplex 318
09 05 26 Triplex Lift Cylinder Assembly – Center 320
09 05 27 Triplex Lift Cylinder Assembly – Outer 322
09 07 19 Control Valve Assembly – 1 Spool 324
09 07 20 Control Valve Assembly – 2 Spool 326
09 07 21 Control Valve Assembly – 3 Spool 328
09 07 22 Control Valve Assembly – 4 Spool 330
Electrical Group 332
12 01 00 Electrical Assembly 334
12 01 07 Solenoid Selector Valve 338
12 01 08 Multi Function Control Handle Assembly 340
12 02 00 SCR Panel – EV 100 342
12 02 01 SCR Panel Hardware 344
12 03 00 Accelerator Switch 346
12 04 00 Contactor Assembly – D – Dual Motor Control 348
12 04 01 Contactor Assembly – 1A and Pump 350
12 04 02 Steer Pump Contactor Assembly 352
12 04 03 Contactor Assembly – Forward/Reverse 354
12 05 00 Contactor Panel Assembly 356
6834052 EV-100LX Contactor Assembly – Forward/Reverse 358
6834053 EV-100LX Contactor Assembly – 1A and Lift Pump 360
6834054 EV-100LX Electrical Contactor Panel Assembly 362
6834055 EV-100LX SCR Control Panel Assembly 364
6834056 EV-100LX Contactor Assembly – D and Steer Pump 366
6836000 Multi Lever Power Cable Diagram (Optional) 368
6836003 Multi Function Control Wire Diagram (Standard) 370
Miscellaneous Group 372
13 01 26 Decals/Transfers 374
13 02 25 Recommended Spare Parts List 375
Optional Group 380
22 06 00 Headlight 382
22 08 25 Accessory Controls 384
22 10 00 Single/Double Hydraulic Control 386
22 10 05 Single Auxiliary Hydraulic Control 388
22 11 00 Single/Double Function Accessory Mast 390
22 12 01 Hose Reel Assembly 392
22 13 01 Side Shifter Assembly – 36″ 394
22 14 00 Static Battery Rollers 396
22 14 02 Static Battery Roller Table 398
Quad Mast Group 400
90 01 00 Quad Mast Hydraulics System 402
90 02 00 Quad Mast Primary Cylinder Assembly 404
90 04 00 Quad Mast Primary Chain System 406
90 06 00 Quad Mast Rail System 408
90 07 00 Quad Mast Carriage 410
Special Tools and Lubrications Group 412
98 01 00 Special Tools and Lubrications 414
Numerical Index Group 416
Back Cover 437
Front Cover 438
Parts Ordering Instructions 439
General Information 440
Contents 441
Frame Group 444
01 01 01 445
01 01 25 447
01 04 14 449
01 06 00 451
Control Group 454
02 01 24 455
02 01 25 459
02 02 00 461
Steering Group 464
03 01 00 465
03 05 00 469
03 06 00 471
Tires/Wheels Group 474
04 01 00 475
04 02 01 477
Motor Group 480
05 01 00 481
05 02 15 483
05 03 00 485
Transmission Group 488
06 01 10 489
Brakes Group 492
07 01 00 493
07 03 00 497
07 06 01 499
Mast Group 502
08 01 20 503
08 01 21 505
08 02 20 507
08 02 21 509
08 03 04 511
08 04 00 513
08 06 20 515
08 06 22 517
Hydraulic Group 520
09 01 25 521
09 01 27 525
09 04 20 529
09 04 21 531
09 05 25 533
09 05 26 535
09 05 27 537
09 07 19 539
09 07 20 541
09 07 21 543
09 07 22 545
Electrical Group 548
12 01 00 549
12 01 07 553
12 01 08 555
12 02 00 557
12 02 01 559
12 03 00 561
12 04 00 563
12 04 01 565
12 04 02 567
12 04 03 569
12 05 00 571
Miscellaneous Group 574
13 01 25 575
Spare Parts List 577
13 03 07 579
Optional Group 582
22 06 00 583
22 08 25 585
22 10 00 587
22 10 05 589
22 11 00 591
22 12 01 593
22 13 01 595
22 14 00 597
22 14 01 599
Quad Mast Group 602
90 01 00 603
90 02 00 605
90 03 00 607
90 04 00 609
90 05 00 611
90 06 00 613
90 07 00 615
Special Tools and Lubrications Group 618
98 01 00 619
Numerical Index Group 622
Nunerical Index 623
Back Cover 640
Front Cover 641
Parts Ordering Instructions 642
General Information 643
Contents 644
Frame Group 647
01 01 01 Multi Lever Frame (Optional) 649
01 01 25 Multi Function Frame (Standard) 651
01 04 14 Overhead Guard 653
01 06 00 Battery Service Tray 655
Control Group 657
02 01 24 Multi Lever Control Linkage (Optional) 659
02 01 25 Multi Function Control Linkage (Standard) 663
6834007 Multi Function Control Linkage Handle Assembly 665
02 02 00 Battery Disconnect – Controls 667
Steering Group 669
03 01 00 Steering Assembly 671
03 05 00 Power Steering Pump Assembly 675
03 06 00 Torque Generator Assembly 677
Tires/Wheels Group 679
04 01 00 Drive Tire/Axle 681
04 02 01 Steer Tire 683
Motor Group 685
05 01 00 Drive Motor Assembly 687
05 01 01 Drive Motor Assembly (Advanced) 689
05 02 15 Lift Pump Motor Assembly 691
05 02 16 Pump Motor Assembly (P90-4001, Advanced) 693
05 03 00 Power Steering Pump Motor Assembly 695
Transmission Group 697
06 01 10 Transmission Assembly 699
6832001 Transmission Assembly 701
Brakes Group 703
07 01 00 Brake Pedal Assembly 705
6834002 Brake Pedal Assembly 709
6834001 Slave Cylinder Brake Bracket 711
07 03 00 Master Cylinder Assembly 713
07 06 01 Disc Brake Assembly 715
6834003 Wheel Brake Assembly 717
Mast Group 719
08 01 20 Simplex Mast 721
08 01 21 Triplex Mast 723
08 02 20 Carriage – Simplex 725
08 02 21 Carriage – Triplex 727
08 03 04 Forks – ITA Class II Hook Type 729
08 04 00 Load Backrest 731
08 06 20 Hydraulic Connections – Simplex 733
08 06 22 Hydraulic Connections – Triplex 735
Hydraulic Group 737
09 01 25 Multi Lever Hydraulic System (Optional) 739
09 01 27 Multi Function Hydraulics (Standard) 743
6837004 Multi Function Hydraulics (Standard) 747
09 04 20 Tilt Cylinder Assembly – Simplex 751
09 04 21 Tilt Cylinder Assembly – Triplex 753
09 05 25 Lift Cylinder Assembly – Simplex 755
09 05 26 Triplex Lift Cylinder Assembly – Center 757
09 05 27 Triplex Lift Cylinder Assembly – Outer 759
09 07 19 Control Valve Assembly – 1 Spool 761
09 07 20 Control Valve Assembly – 2 Spool 763
09 07 21 Control Valve Assembly – 3 Spool 765
09 07 22 Control Valve Assembly – 4 Spool 767
Electrical Group 769
12 01 00 Electrical Assembly 771
12 01 07 Solenoid Selector Valve 775
12 01 08 Multi Function Control Handle Assembly 777
12 02 00 SCR Panel – EV 100 779
12 02 01 SCR Panel Hardware 781
12 03 00 Accelerator Switch 783
12 04 00 Contactor Assembly – D – Dual Motor Control 785
12 04 01 Contactor Assembly – 1A and Pump 787
12 04 02 Steer Pump Contactor Assembly 789
12 04 03 Contactor Assembly – Forward/Reverse 791
12 05 00 Contactor Panel Assembly 793
6834052 EV-100LX Contactor Assembly – Forward/Reverse 795
6834053 EV-100LX Contactor Assembly – 1A and Lift Pump 797
6834054 EV-100LX Electrical Contactor Panel Assembly 799
6834055 EV-100LX SCR Control Panel Assembly 801
6834056 EV-100LX Contactor Assembly – D and Steer Pump 803
6836000 Multi Lever Power Cable Diagram (Optional) 805
6836001 Multi Lever Control Wire Diagram (Optional) 807
6836003 Multi Function Control Wire Diagram (Standard) 809
Miscellaneous Group 811
13 01 25 Decals/Transfers 813
13 02 00 Recommended Spare Parts List 814
Optional Group 818
22 06 00 Headlight 820
22 08 25 Accessory Controls 822
22 10 00 Single/Double Hydraulic Control 824
22 10 05 Single Auxiliary Hydraulic Control 826
22 11 00 Single/Double Function Accessory Mast 828
22 12 01 Hose Reel Assembly 830
22 13 01 Side Shifter Assembly – 36″ 832
22 14 00 Static Battery Rollers 834
22 14 01 Static Battery Roller Table 836
Quad Mast Group 838
90 01 00 Quad Mast Hydraulics System 840
90 02 00 Quad Mast Primary Cylinder Assembly 842
90 03 00 Quad Mast Secondary Cylinder Assembly 844
90 04 00 Quad Mast Primary Chain System 846
90 05 00 Quad Mast Secondary Chain System 848
90 06 00 Quad Mast Rail System 850
90 07 00 Quad Mast Carriage 852
Special Tools and Lubrications Group 854
98 01 00 Special Tools and Lubrications 856
Numerical Index Group 858
Back Cover 880
Front Cover 881
Parts Ordering Instructions 882
General Information 883
Contents 884
Frame Group 887
RC-30B & RC-40B Frame Assembly 889
RC-50B Frame Assembly 891
RC-30B Overhead Guard 893
RC-40B Overhead Guard 895
RC-30B/RC-40B Quad Mast Overhead Guard 897
RC-50B Overhead Guard 899
Battery Rollers 901
Power Group 903
Motors 905
Drive Unit Assembly 907
Brakes Group 909
RC-30B & RC-40B Brake Pedal Assembly 911
RC-50B Brake Pedal Assembly 913
Slave Cylinder Brake Bracket 915
Wheel Brake Assembly 917
Steering Group 919
Steering Assembly 921
RC-50B Steering Assembly 925
Controls, Mechanical Group 927
Multi-Lever Control Linkage (Optional) 929
Battery Disconnect – Controls 933
Multi Function Control Handle Assembly 935
Multi Function Control Linkage Handle Assembly 939
Elevating Group 941
Simplex Mast 943
Triplex Mast 945
Hydraulic Connections – Simplex 949
RC-30B/RC-40B Hydraulic Connections – Triplex 951
RC-50B Hydraulic Connections – Triplex 953
Carriage 955
Forks – ITA Class II Hook Type 957
Hydraulic Group 959
RC-30B/RC-40B Multi Lever Hydraulic System (Optional) 961
RC-50B Multi Lever Hydraulic System (Optional) 965
RC-50B Multi Lever Dual Pump Hydraulics (Optional) 969
RC-30B/RC-40B Multi Function Hydraulics (Standard) 973
RC-50B Multi Function Hydraulics (Standard) 977
RC-50B Multi Function Dual Pump Hydraulics (Optional) 981
Tilt Cylinder Assembly 985
RC-40B & RC-30B Lift Cylinder Assembly – Simplex 987
RC-50B Lift Cylinder Assembly – Simplex 989
RC-30B & RC-40B Triplex Lift Cylinder Assembly – Inner 991
RC-50B Triplex Lift Cylinder Assembly – Inner 993
Triplex Lift Cylinder Assembly – Outer 995
Electrical Group 997
Accelerator Switch 999
EV-100LX Electrical Contactor Panel Assembly 1001
EV-100LX Contactor Assembly – Forward/Reverse 1003
EV-100LX Contactor Assembly – 1A and Lift Pump 1005
EV-100LX Contactor Assembly – D and Steer Pump 1007
EV-100LX SCR Control Panel Assembly 1009
Multi Lever Control Wire Diagram (Optional) 1011
Multi Function Control Wire Diagram (Standard) 1013
RC-50B Multi Function Control Wire Diagram – Dual Pump 1015
Power Cable Diagram 1017
Miscellaneous/Options 1019
Accessory Controls – Multi-Lever 1021
Control Valve Assembly – 2 Spool 1023
Control Valve Assembly – 3 Spool 1025
Control Valve Assembly – 4 Spool 1027
Control Valve Assembly – 1 Spool 1029
Double Auxiliary Control 1031
Multi-Function Solenoid Selector Valve 1033
Single/Double Accessory Line Connections 1035
Single Auxiliary Control 1037
Cascade Sideshifter Group 1039
Single/Double Function Accessory Mast 1041
Hose Reel Assembly 1043
Load Backrest 1045
Tires and Wheels 1047
Headlight 1049
Decals and Parts Assembly 1051
Freezer Conditioning Assembly 1053
Quad Mast Group 1055
Quad Mast Hydraulics System 1057
Quad Mast Primary Cylinder Assembly 1059
Quad Mast Secondary Cylinder Assembly 1061
Quad Mast Primary Chain System 1063
Quad Mast Secondary Chain System 1065
Quad Mast Rail System 1067
Quad Mast Carriage 1069
Special Tools and Lubrications Group 1071
Special Tools and Lubrications 1073
Numerical Index Group 1075
Back Cover 1098

DESCRIPTION:

BT Prime-Mover RC-30B ELECTRIC STAND-UP RIDER COUNTERBALANCED TRUCK Parts Manual – PDF DOWNLOAD 

RC30B Trucks
301978-000 1992_September
301978-000 1993_June
RC40B Trucks
301979-000 1992_September
301979-000 1993_June
RC30B / RC40B / RC50B Trucks
302573-000 1994_January

PARTS ORDERING INSTRUCTIONS:

HOW TO ORDER:

• When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
• Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.
• All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER:
Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

S.V 01/02/2025