BT Prime-Mover PMX Electric Pallet Truck Parts Manual – PDF DOWNLOAD

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BT Prime-Mover PMX Electric Pallet Truck Parts Manual – PDF DOWNLOAD

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BT Prime-Mover PMX Electric Pallet Truck Parts Manual – PDF DOWNLOAD 

Language : English
Pages : 1639
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

BT Prime-Mover PMX Electric Pallet Truck Parts Manual – PDF DOWNLOAD 

Manual Number 9401
Manual Part Number 302265-000
Effective Serial Number PMX00230773

302265-000 1994_January
302265-001 1994_September
302265-003 1994_November
302265-004 1995_January
302265-005 1995_March
302265-005 1995_June
302265-006 1995_September
302265-007 1996_March
302265-008 1997_January
302265-008 1997_April
302265-008 1997_June
302265-008 1998_August
302265-008 1999_October
302265-009 2000_December
302265-010 2002_March

302265-000 1994_January
302265-001 1994_September
302265-003 1994_November
302265-004 1995_January
302265-005 1995_March
302265-005 1995_June
302265-006 1995_September
302265-007 1996_March
302265-008 1997_January
302265-008 1997_April
302265-008 1997_June
302265-008 1998_August
302265-008 1999_October
302265-009 2000_December
302265-010 2002_March

Front Cover 2
Parts Ordering Instructions 3
General Information 4
Alphabetical Index 5
Group 0 0 7
Figure # 0 1 7
Group 1 0 9
Figure # 1 1 9
Figure # 1 2 11
Figure # 1 3 13
Figure # 1 4 15
Group 2 0 17
Figure # 2 1 17
Figure # 2 2 18
Figure # 2 3 19
Figure # 2 4 21
Figure # 2 5 23
Figure # 2 6 25
Figure # 2 7 26
Figure # 2 8 27
Figure # 2 9 29
Figure # 2 10 31
Figure # 2 11 33
Figure # 2 12 35
Figure # 2 13 37
Figure # 2 14 39
Group 3 0 41
Figure # 3 1 41
Figure # 3 2 42
Figure # 3 3 43
Figure # 3 4 45
Group 4 0 47
Figure # 4 1 47
Figure # 4 2 49
Group 5 0 51
Figure # 5 1 51
Figure # 5 2 53
Figure # 5 3 55
Group 10 0 57
Figure # 10 1 57
Numerical Index 60
Back Cover 67
Front Cover 68
Parts Ordering Instructions 69
General Information 70
Alphabetical Index 71
Group 0 0 73
Figure # 0 1 73
Group 1 0 75
Figure # 1 1 75
Figure # 1 2 77
Figure # 1 3 79
Figure # 1 4 81
Group 2 0 83
Figure # 2 1 83
Figure # 2 2 84
Figure # 2 3 85
Figure # 2 4 87
Figure # 2 5 89
Figure # 2 6 91
Figure # 2 7 92
Figure # 2 8 93
Figure # 2 9 95
Figure # 2 10 97
Figure # 2 11 99
Figure # 2 12 101
Figure # 2 13 103
Figure # 2 14 105
Figure # 2 15 107
Group 3 0 109
Figure # 3 1 109
Figure # 3 2 110
Figure # 3 3 111
Figure # 3 4 113
Group 4 0 115
Figure # 4 1 115
Figure # 4 2 117
Group 5 0 119
Figure # 5 1 119
Figure # 5 2 121
Figure # 5 3 123
Group 10 0 125
Figure # 10 1 125
Numerical Index 128
Back Cover 133
Front Cover 134
Parts Ordering Instructions 135
General Information 136
Alphabetical Index 137
Group 0 0 139
Figure # 0 1 139
Group 1 0 141
Figure # 1 1 141
Figure # 1 2 143
Figure # 1 3 145
Figure # 1 4 147
Group 2 0 149
Figure # 2 1 149
Figure # 2 2 150
Figure # 2 3 151
Figure # 2 4 153
Figure # 2 5 155
Figure # 2 6 157
Figure # 2 7 158
Figure # 2 8 159
Figure # 2 9 161
Figure # 2 10 163
Figure # 2 11 165
Figure # 2 12 167
Figure # 2 13 169
Figure # 2 14 171
Figure # 2 15 173
Group 3 0 175
Figure # 3 1 175
Figure # 3 2 176
Figure # 3 3 177
Figure # 3 4 179
Group 4 0 181
Figure # 4 1 181
Figure # 4 2 183
Group 5 0 185
Figure # 5 1 185
Figure # 5 2 187
Figure # 5 3 189
Group 10 0 191
Figure # 10 1 191
Numberical Index 194
Back Cover 199
Front Cover 200
Parts Ordering Instructions 201
General Information 202
Alphabetical Index 203
Group 0 0 205
Figure # 0 1 205
Group 1 0 207
Figure # 1 1 207
Figure # 1 2 209
Figure # 1 3 211
Figure # 1 4 213
Group 2 0 215
Figure # 2 1 215
Figure # 2 2 216
Figure # 2 3 217
Figure # 2 4 219
Figure # 2 5 221
Figure # 2 6 223
Figure # 2 7 224
Figure # 2 8 225
Figure # 2 9 227
Figure # 2 10 229
Figure # 2 11 231
Figure # 2 12 233
Figure # 2 13 235
Figure # 2 14 237
Figure # 2 15 239
Figure # 2 16 241
Figure # 2 17 243
Group 3 0 245
Figure # 3 1 245
Figure # 3 2 246
Figure # 3 3 247
Figure # 3 4 249
Group 4 0 251
Figure # 4 1 251
Figure # 4 2 253
Group 5 0 255
Figure # 5 1 255
Figure # 5 2 257
Figure # 5 3 259
Group 10 0 261
Figure # 10 1 261
Numerical Index 264
Back Cover 271
Front Cover 272
Parts Ordering Instructions 273
General Information 274
Alphabetical Index 275
Group 0 0 277
Figure # 0 1 277
Group 1 0 279
Figure # 1 1 279
Figure # 1 2 281
Figure # 1 3 283
Figure # 1 4 285
Figure # 1 5 287
Group 2 0 289
Figure # 2 1 289
Figure # 2 2 290
Figure # 2 3 291
Figure # 2 4 293
Figure # 2 5 295
Figure # 2 6 297
Figure # 2 7 298
Figure # 2 8 299
Figure # 2 9 301
Figure # 2 10 303
Figure # 2 11 305
Figure # 2 12 307
Figure # 2 13 308
Figure # 2 14 309
Figure # 2 15 311
Figure # 2 16 313
Figure # 2 17 315
Figure # 2 18 317
Figure # 2 19 319
Figure # 2 20 321
Figure # 2 21 323
Group 3 0 325
Figure # 3 1 325
Figure # 3 2 326
Figure # 3 3 327
Figure # 3 4 329
Group 4 0 331
Figure # 4 1 331
Figure # 4 2 333
Figure # 4 3 337
Figure # 4 4 339
Figure # 4 5 341
Group 5 0 345
Figure # 5 1 345
Figure # 5 2 347
Figure # 5 3 349
Group 10 0 351
Figure # 10 1 351
Numerical Index 354
Back Cover 363
Front Cover 364
Parts Ordering Instructions 365
General Information 366
Alphabetical Index 367
Group 0 0 369
Figure # 0 1 369
Group 1 0 371
Figure # 1 1 371
Figure # 1 2 373
Figure # 1 3 375
Figure # 1 4 377
Figure # 1 5 379
Group 2 0 381
Figure # 2 1 381
Figure # 2 2 382
Figure # 2 3 383
Figure # 2 4 385
Figure # 2 5 387
Figure # 2 6 389
Figure # 2 7 390
Figure # 2 8 391
Figure # 2 9 393
Figure # 2 10 395
Figure # 2 11 397
Figure # 2 12 399
Figure # 2 13 401
Figure # 2 14 403
Figure # 2 15 405
Figure # 2 16 407
Figure # 2 17 409
Group 3 0 411
Figure # 3 1 411
Figure # 3 2 412
Figure # 3 3 413
Figure # 3 4 415
Group 4 0 417
Figure # 4 1 417
Figure # 4 2 419
Group 5 0 423
Figure # 5 1 423
Figure # 5 2 425
Figure # 5 3 427
Group 10 0 429
Figure # 10 1 429
Numerical Index 432
Back Cover 439
Front Cover 440
Parts Ordering Instructions 441
General Information 442
Alphabetical Index 443
Group 0 0 445
Figure # 0 1 445
Group 1 0 447
Figure # 1 1 447
Figure # 1 2 449
Figure # 1 3 451
Figure # 1 4 453
Figure # 1 5 455
Group 2 0 457
Figure # 2 1 457
Figure # 2 2 458
Figure # 2 3 459
Figure # 2 4 461
Figure # 2 5 463
Figure # 2 6 465
Figure # 2 7 466
Figure # 2 8 467
Figure # 2 9 469
Figure # 2 10 471
Figure # 2 11 473
Figure # 2 12 475
Figure # 2 13 476
Figure # 2 14 477
Figure # 2 15 479
Figure # 2 16 481
Figure # 2 17 483
Figure # 2 18 485
Figure # 2 19 487
Figure # 2 20 489
Figure # 2 21 491
Group 3 0 493
Figure # 3 1 493
Figure # 3 2 494
Figure # 3 3 495
Figure # 3 4 497
Group 4 0 499
Figure # 4 1 499
Figure # 4 2 501
Figure # 4 3 505
Figure # 4 4 507
Figure # 4 5 509
Group 5 0 513
Figure # 5 1 513
Figure # 5 2 515
Figure # 5 3 517
Group 10 0 519
Figure # 10 1 519
Numerical Index 522
Back Cover 531
Front Cover 532
Parts Ordering Instructions 533
General Information 534
Alphabetical Index 535
Group 0 0 537
Figure # 0 1 Decals and Parts List Assembly 537
Group 1 0 539
Figure # 1 1 Handle and Transmission Installation 539
Figure # 1 2 Handle Stem Assembly 541
Figure # 1 3 Control Handle Head Assembly 543
Figure # 1 4 Transmission Assembly 545
Figure # 1 5 Drive Wheel Assembly 547
Group 2 0 549
Figure # 2 1 Electrical Schematic, 12 Volt PMX 549
Figure # 2 2 Electrical Schematic Symbols 550
Figure # 2 3 Electrical Assembly, 12 Volt PMX 551
Figure # 2 4 Panel Assembly, 12 Volt PMX 553
Figure # 2 5 Forward & Rearward Contactor Assembly, 12 Volt PMX 555
Figure # 2 6 Electrical Schematic, 24 Volt “E” & “EE” PMX 557
Figure # 2 7 Electrical Schematic Symbols 558
Figure # 2 8 Electrical Assembly, 24 Volt “E” PMX 559
Figure # 2 9 Panel Assembly, 24 Volt “E” PMX 559
Figure # 2 10 Electrical Assembly, 24 Volt “EE” PMX 563
Figure # 2 11 Panel Assembly, 24 Volt “EE” PMX 565
Figure # 2 12 Electrical Schematic, QMX 567
Figure # 2 13 Electrical Schematic Symbols 568
Figure # 2 14 Electrical Assembly, QMX 569
Figure # 2 15 Panel Assembly, QMX 571
Figure # 2 16 Drive Motor Assembly, 12 Volt PMX 573
Figure # 2 17 Drive Motor Assembly, 24 Volt 575
Figure # 2 18 Pump Motor Assembly 577
Figure # 2 19 Electrical Cold Storage 579
Figure # 2 20 Electrical Lift Interrupt, Gauges and Plug List 581
Figure # 2 21 Power Connector Assembly 583
Group 3 0 585
Figure # 3 1 Hydraulic Schematic 585
Figure # 3 2 Hydraulic Schematic Symbols 586
Figure # 3 3 Hydraulic System Assembly 587
Figure # 3 4 Hydraulic Pump and Motor Assembly 589
Group 4 0 591
Figure # 4 1 Shielding Assembly 591
Figure # 4 2 Lift Frame and Carrier Frame 593
Figure # 4 3 Hand Rail Assembly, QMX 597
Figure # 4 4 Rider Platform, QMX 599
Figure # 4 5 Skid Adapter Assembly, PMX 601
Figure # 4 6 Stabilizing Caster Installation, PMX 605
Group 5 0 607
Figure # 5 1 Battery Pack Charger Diagram, Swing Out PMX Only 607
Figure # 5 2 Electrical Schematic Symbols 608
Figure # 5 3 Battery Pack, Swing Out PMX Only 609
Figure # 5 4 Battery Pack Cable Assembly, Swing Out PMX Only 611
Figure # 5 5 Battery Pack Connector Assembly, Swing Out PMX Only 613
Figure # 5 6 Battery Pack Charger Diagram, NDC Battery Pack 615
Figure # 5 7 Electrical Schematic Symbols 616
Figure # 5 8 Battery Pack, NDC Battery Pack 617
Figure # 5 9 Battery Pack Charger, NDC Battery Pack 619
Group 10 0 621
Figure # 10 1 Special Tools and Lubrications 621
Numerical Index 624
Back Cover 633
Front Cover 634
Parts Ordering Instructions 635
General Information 636
Index 638
0000 Chassis 641
0300-003 Frame / Chassis 890
0340-010 Inspection covers (Shields & guards) 894
0340-013 Inspection covers (“EE” electrical box) 1028
0560-000 Platform 1500
0640-016 Drivers controls (Speed & direction) 900
0640-019 Drivers controls (Hand rail) 902
0820-004 Finger / toe guards 904
0850-007 Signs, warnings 906
0840-015 Driver protection (Reverser) 1510
1000 Motors 661
1700-009 Electrical drive motor (12 Volt) 1512
1700-014 Electrical drive motor (24 Volt 200 AMP traction system) 1514
2000 Transmission/Drive Gear 665
2550-009 Mechanical drive gear unit 914
3000 Brake/Wheel System 667
3300-004 Parking brake system 1202
3360-000 Brake drum/disc assembly 1520
3530-004 Drive wheel 1522
3540-006 Support / swivel wheel 1524
3550-009 Fork / support arm / outrigger wheels 924
4000 Steering System 677
4110-025 Steering arm / wheel (Stem) 926
4110-026 Steering arm / wheel (Head) 928
4180-007 Steering bearing, radial bearing 1532
5000 Electrical System 683
5110-000 Battery (12 Volt swing out, PMX only) 1534
5110-001 Battery (24 Volt swing out, PMX only) 1536
5110-002 Battery (12 Volt swing out, PMX only) 1538
5110-003 Battery (24 Volt swing out, PMX only) 1540
5110-004 Battery (GNB battery pack) 1542
5160-015 General alarm signal 1544
5180-003 Current collector, cable drum 1396
5190-021 Battery cut out contactor / plug (12 Volt battery connector) 1548
5190-022 Battery cut out contactor / plug (24 Volt battery connector) 1550
5190-023 Battery cut out contactor / plug (battery connector) 950
5230-003 Voltage / battery indicator 1404
5290-001 Hourmeter / speedometer 1556
5310-020 Start / stop switch 956
5310-022 Start / stop switch (Lift limit) 1560
5330-011 Speed controls 1562
5390-003 Control cables / harness 1564
5390-029 Control cables / harness (24 Volt) 1566
5390-030 Control cables / harness (12 Volt) 1568
5430-016 Motor cables, resistors (24 Volt) 1420
5430-017 Motor cables, resistors (12 Volt) 1572
5435-001 Contactor panel (24 Volt ) 1574
5435-002 Contactor panel (12 Volt ) 1426
5440-003 Direction contactors (12 Volt) 1578
5460-016 Transistor panel (24 Volt, 200 Amp system) 1580
5460-017 Transistor panel (12 Volt) 1582
5510-011 Micro switches 1584
5520-000 Relay (12 Volt ) 1586
5810-012 Pump motor (12 Volt) 1588
5810-013 Pump motor (24 Volt) 1590
6000 Hydraulic System 741
6100-020 Hydraulic pump 1592
6125-020 Hoses, pipes, connections, mounting points 1444
7000 Operating Function – Lifting Device 745
7310-012 Lift cylinder 1596
7400-003 Lift and carrying devices (Skid adapter) 1598
7400-004 Lift and carrying devices (Removable load backrest) 1450
8000 Peripherial Equipment 753
8340-000 Battery charger (12 Volt GNB battery pack) 1602
8340-001 Battery charger (24 Volt GNB battery pack) 1604
9000 Options/Attachments 757
9660-005 Electrical heater (12 Volt) 1606
9660-006 Electrical heater (24 Volt) 1008
9910-000 Electrical controllers (Handset) 1460
Back Cover 763
Front Cover 764
Parts Ordering Instructions 765
General Information 766
Index 768
0000 Chassis 771
0300-003 Frame / Chassis 890
0340-010 Inspection covers (Shields & guards) 894
0560-000 Platform 1028
0640-016 Drivers controls (Speed & direction) 780
0640-019 Drivers controls (Hand rail) 900
0820-004 Finger / toe guards 1354
0840-014 Driver protection 904
0850-007 Signs, warnings 906
1000 Motors 789
1700-009 Electrical drive motor (12 Volt) 1510
1700-010 Electrical drive motor (24 Volt “E”) 1512
1700-011 Electrical drive motor (24 Volt “EE”) 1514
2000 Transmission/Drive Gear 795
2550-009 Mechanical drive gear unit 914
3000 Brake/Wheel System 797
3300-004 Parking brake system 1202
3360-000 Brake drum/disc assembly 1520
3530-004 Drive wheel 1522
3540-006 Support / swivel wheel 1524
3550-009 Fork / support arm / outrigger wheels 924
4000 Steering System 807
4110-025 Steering arm / wheel (Stem) 926
4110-026 Steering arm / wheel (Head) 928
4180-007 Steering bearing, radial bearing 1532
5000 Electrical System 813
5100-010 General electrical compartments (12 Volt PMX) 1534
5100-011 General electrical compartments (24 Volt PMX “E”) 1536
5100-012 General electrical compartments (24 Volt PMX “EE”) 1538
5100-013 General electrical compartments (QMX) 1540
5100-014 General electrical compartments (12 Volt PMX) 1542
5100-015 General electrical compartments (24 Volt PMX “E”) 1544
5100-016 General electrical compartments (12 Volt PMX “EE”) 1396
5100-017 General electrical compartments (QMX) 1548
5110-000 Battery (12 Volt swing out, PMX only) 1550
5110-001 Battery (24 Volt swing out, PMX only) 1552
5110-002 Battery (12 Volt swing out, PMX only) 1404
5110-003 Battery (24 Volt swing out, PMX only) 1556
5110-004 Battery (GNB battery pack) 1558
5160-013 General alarm signal 1560
5190-017 Battery cut out contactor / plug (battery connector) 1562
5230-003 Voltage / battery indicator 1564
5290-001 Hourmeter / speedometer 1566
5310-020 Start / stop switch 848
5330-011 Speed controls 1420
5390-003 Control cables / harness 1572
5440-003 Direction contactors (12 Volt) 1574
5510-011 Micro switches 1426
5810-012 Pump motor (12 Volt) 1578
5810-013 Pump motor (24 Volt) 1580
6000 Hydraulic System 861
6100-020 Hydraulic pump 1582
6125-020 Hoses, pipes, connections, mounting points 1584
7000 Operating Function – Lifting Device 865
7310-012 Lift cylinder 1586
7400-003 Lift and carrying devices (Skid adapter) 1588
7400-004 Lift and carrying devices (Removable load backrest) 1590
8000 Peripherial Equipment 873
8340-000 Battery charger (12 Volt GNB battery pack) 1592
8340-001 Battery charger (24 Volt GNB battery pack) 1444
9000 Options/Attachments 877
9660-003 Electrical heater 1596
9999-000 Special tools and lubrications 1598
Back Cover 881
Front Cover 882
Parts Ordering Instructions 883
General Information 884
Index 886
0000 Chassis 889
0300-003 Frame / Chassis 890
0340-010 Inspection covers (Shields & guards) 894
0340-013 Inspection covers (“EE” electrical box) 1028
0560-000 Platform 1500
0640-016 Drivers controls (Speed & direction) 900
0640-019 Drivers controls (Hand rail) 902
0820-004 Finger / toe guards 904
0840-015 Driver protection (Reverser) 906
0850-007 Signs, warnings 1510
1000 Motors 909
1700-009 Electrical drive motor (12 Volt) 1512
1700-014 Electrical drive motor (24 Volt 200 AMP traction system) 1514
2000 Transmission/Drive Gear 913
2550-009 Mechanical drive gear unit 914
3000 Brake/Wheel System 915
3300-004 Parking brake system 1202
3360-000 Brake drum/disc assembly 1520
3530-004 Drive wheel 1522
3540-006 Support / swivel wheel 1524
3550-009 Fork / support arm / outrigger wheels 924
4000 Steering System 925
4110-025 Steering arm / wheel (Stem) 926
4110-026 Steering arm / wheel (Head) 928
4180-007 Steering bearing, radial bearing 1532
5000 Electrical System 931
5110-000 Battery (12 Volt swing out, PMX only) 1534
5110-001 Battery (24 Volt swing out, PMX only) 1536
5110-002 Battery (12 Volt swing out, PMX only) 1538
5110-003 Battery (24 Volt swing out, PMX only) 1540
5110-004 Battery (GNB battery pack) 1542
5160-015 General alarm signal 1544
5180-004 Current collector, cable drum 1396
5190-021 Battery cut out contactor / plug (12 Volt battery connector) 1548
5190-022 Battery cut out contactor / plug (24 Volt battery connector) 1550
5190-023 Battery cut out contactor / plug (battery connector) 950
5230-003 Voltage / battery indicator 1404
5290-001 Hourmeter / speedometer 1556
5310-020 Start / stop switch 956
5310-022 Start / stop switch (Lift limit) 1560
5330-011 Speed controls 1562
5390-003 Control cables / harness 1564
5390-029 Control cables / harness (24 Volt) 1566
5390-030 Control cables / harness (12 Volt) 1568
5430-016 Motor cables, resistors (24 Volt) 1420
5430-017 Motor cables, resistors (12 Volt) 1572
5435-001 Contactor panel (24 Volt ) 1574
5435-002 Contactor panel (12 Volt ) 1426
5440-003 Direction contactors (12 Volt) 1578
5460-016 Transistor panel (24 Volt, 200 Amp system) 1580
5460-017 Transistor panel (12 Volt) 1582
5510-011 Micro switches 1584
5520-000 Relay (12 Volt ) 1586
5810-012 Pump motor (12 Volt) 1588
5810-013 Pump motor (24 Volt) 1590
6000 Hydraulic System 989
6100-020 Hydraulic pump 1592
6125-020 Hoses, pipes, connections, mounting points 1444
7000 Operating Function – Lifting Device 993
7310-012 Lift cylinder 1596
7400-003 Lift and carrying devices (Skid adapter) 1598
7400-004 Lift and carrying devices (Removable load backrest) 1450
8000 Peripherial Equipment 1001
8340-000 Battery charger (12 Volt GNB battery pack) 1602
8340-001 Battery charger (24 Volt GNB battery pack) 1604
9000 Options/Attachments 1005
9660-005 Electrical heater (12 Volt) 1606
9660-006 Electrical heater (24 Volt) 1008
9910-000 Electrical controllers (Handset) 1460
Back Cover 1011
Front Cover 1012
Parts Ordering Instructions 1013
General Information 1014
Index 1017
0000 Chassis 1022
0301-000 Frame / Chassis 1024
0341-000 Inspection covers (Shields & guards) 1028
0342-000 Inspection covers (12 Volt, PMX “EE”, Prime Drive 200) 1500
0342-100 Inspection covers (“EE” electrical box) 1502
0561-000 Platform 1354
0641-000 Drivers controls (Speed & direction) 1506
0642-000 Drivers controls (Hand rail) 1508
0821-000 Finger / toe guards 1510
0841-000 Driver protection (Reverser) 1512
0851-000 Signs, warnings 1514
1000 Motors 1200
1750-000 Pump motor (12 Volt) 1202
1750-100 Pump motor (24 Volt) 1520
1760-000 Drive motor (12 Volt) 1522
1760-101 Drive motor (24 Volt) 1524
2000 Transmission/Drive Gear 1526
2551-000 Mechanical drive gear unit 1528
3000 Bake/Wheel System 1530
3301-000 Parking brake system 1532
3361-000 Brake drum / disc assembly 1534
3531-000 Drive wheel 1536
3541-000 Support / swivel wheel 1538
3551-000 Fork / support arm / outrigger wheels 1540
4000 Steering System 1392
4111-000 Steering arm / wheel (Stem) 1544
4112-000 Steering arm / wheel (Head) 1396
4181-000 Steering bearing, radial bearing 1548
5000 Electrical System 1400
5111-000 Battery pack, swing out (12 Volt, PMX only) 1552
5111-100 Battery pack, swing out, power wires (12 Volt, PMX only) 1404
5112-000 Battery pack, swing out (24 Volt, PMX only) 1556
5112-100 Battery pack, swing out, power wires (24 Volt, PMX only) 1558
5113-000 Battery pack (GNB battery) 1560
5161-000 General alarm signal 1562
5181-000 Current collector, cable drum 1564
5191-000 Battery cut out contactor / plug (Battery connector) 1566
5192-000 Battery cut out contactor / plug 1252
5231-000 Voltage / battery indicator 1420
5291-000 Hourmeter / speedometer 1572
5311-000 Start / stop switch 1258
5311-100 Start / stop switch (Lift limit) 1426
5331-000 Speed controls 1578
5391-000 Control cables / harness (Handle head) 1580
5391-200 Control cables / harness (12 Volt) 1582
5392-001 Control cables / harness (24 Volt) 1584
5432-000 Motor cables, resistors (12 Volt) 1586
5433-000 Motor cables, resistors (24 Volt) 1588
5435-000 Contactor panel (12 Volt ) 1590
5436-000 Contactor panel (24 Volt ) 1592
5441-000 Direction contactors (12 Volt) 1444
5462-000 Transistor controller (12 Volt) 1596
5463-000 Transistor controller (24 Volt) 1598
5511-000 Micro switches 1450
5521-000 Relay, electrical modules (Relay) 1286
5911-000 Circuit Breaker 1604
5921-000 Solenoid 1606
6000 Hydraulic System 1292
6101-000 Hydraulic pump 1460
6125-000 Hoses, pipes, connections, mounting points 1296
6420-000 Lift cylinder / piston 1464
8000 Peripheral/Installation Equipment 1300
8341-000 Battery charger (12 Volt GNB battery pack) 1618
8341-100 Battery charger (24 Volt GNB battery pack) 1470
9000 Options/Attachments 1472
9661-000 Electrical heater (12 Volt) 1624
9661-100 Electrical heater (24 Volt) 1310
9710-000 Skid adapter 1158
9720-000 Removable load backrest 1314
9910-000 Electrical controllers (Handset) 1316
9999-000 Special tools and lubrications 1164
Back Cover 1165
Front Cover 1484
Parts Ordering Instructions 1486
General Information 1487
Index 1173
0000 Chassis 1494
0301-000 Frame / Chassis Serial Number 25268001 – UP 1496
0341-000 Inspection covers (Shields & guards) 1500
0342-100 Inspection covers (“EE” electrical box) Serial Number 27105005 – UP 1502
0561-000 Platform 1354
0641-000 Drivers controls (Speed & direction) 1506
0642-000 Drivers controls (Hand rail) 1508
0821-000 Finger / toe guards 1510
0841-000 Driver protection (Reverser) Serial Number 25268001 – UP 1512
0850-000 Signs, warnings 1514
1000 Motors 1200
1750-000 Pump motor (12 Volt) 1202
1750-100 Pump motor (24 Volt) 1520
1760-000 Drive motor (12 Volt) 1522
1760-101 Drive motor (24 Volt) Serial Number 27107005 – UP 1524
2000 Transmission / Drive Gear 1526
2551-000 Mechanical drive gear unit 1528
3000 Brake / Wheel System 1530
3301-000 Parking brake system 1532
3361-000 Brake drum / disc assembly 1534
3531-000 Drive wheel 1536
3541-000 Support / swivel wheel 1538
3551-000 Fork / support arm / outrigger wheels 1540
4000 Steering System 1392
4111-000 Steering arm / wheel (Stem) 1544
4112-000 Steering arm / wheel (Head) 1396
4181-000 Steering bearing, radial bearing 1548
5000 Electrical System 1400
5111-000 Battery pack, swing out (12 Volt, PMX only) 1552
5111-100 Battery pack, swing out, power wires (12 Volt, PMX only) 1404
5112-000 Battery pack, swing out (24 Volt, PMX only) 1556
5112-100 Battery pack, swing out, power wires (24 Volt, PMX only) 1558
5113-000 Battery pack (GNB battery) 1560
5161-000 Horn 1562
5181-000 Current collector, cable drum 1564
5191-000 Battery cut out contactor / plug (Battery connector) 1566
5192-000 Battery cut out contactor / plug 1252
5231-000 Voltage / battery indicator 1420
5291-000 Hourmeter / speedometer 1572
5311-000 Start / stop switch 1258
5311-100 Start / stop switch (Lift limit) 1426
5331-000 Speed controls 1578
5391-000 Control cables / harness (Handle head) 1580
5391-200 Control cables / harness (12 Volt) Serial Number 27107005 – UP 1582
5392-001 Control cables / harness (24 Volt) Serial Number 27107005 – UP 1584
5432-000 Motor cables, resistors (12 Volt) Serial Number 27107005 – UP 1586
5433-000 Motor cables, resistors (24 Volt) Serial Number 27107005 – UP 1588
5435-000 Contactor panel (12 Volt ) Serial Number 27107005 – UP 1590
5436-000 Contactor panel (24 Volt ) Serial Number 27107005 – UP 1592
5441-000 Direction contactors (12 Volt) 1444
5462-000 Transistor controller (12 Volt) Serial Number 27107005 – UP 1596
5463-000 Transistor controller (24 Volt) Serial Number 27107005 – UP 1598
5511-000 Micro switches 1450
5521-000 Relay, electrical modules (Relay) 1286
5911-000 Circuit Breaker 1604
5921-000 Solenoid 1606
6000 Hydraulic System 1292
6101-000 Hydraulic pump 1460
6125-000 Hoses, pipes, connections, mounting points 1296
6420-000 Lift cylinder / piston 1464
7000 Operating Function – Lifting Device 1300
8000 Peripheral / Installation Equipment 1302
8341-000 Battery charger (12 Volt GNB battery pack) 1470
8341-100 Battery charger (24 Volt GNB battery pack) 1622
9000 Options / Attachments 1308
9661-000 Electrical heater (12 Volt) 1310
9661-100 Electrical heater (24 Volt) Serial Number 27107005 – UP 1312
9710-000 Skid adapter 1314
9720-000 Removable load backrest 1316
10000 Tools 1318
10010-000 Electrical controllers (Handset) 1320
10020-000 Special tools and lubrications 1322
11000 Numerical Index 1324
PMX/QMX Electical Truck Numerical Index 1326
Back Cover 1333
Front Cover 1484
Parts Ordering Instructions 1486
General Information 1487
Index 1340
0000 Chassis 1494
0301-000 Frame / Chassis Serial Number 25268001 – UP 1496
0341-000 Inspection covers (Shields & guards) 1500
0342-100 Inspection covers (“EE” electrical box) Serial Number 27105005 – UP 1502
0561-000 Platform 1354
0641-000 Drivers controls (Speed & direction) 1506
0642-000 Drivers controls (Hand rail) 1508
0821-001 Finger / toe guards Serial number 30178001 – UP 1510
0821-100 Wrap around toe guard 1512
0841-000 Driver protection (Reverser) Serial Number 27107005 – UP 1514
0851-000 Signs, warnings 1516
1000 Motors 1518
1750-101 Pump motor (24 Volt) Serial Number 30122001 – UP 1520
1760-102 Drive motor (24 Volt) “E” Serial Number 29245001 – UP 1522
1760-200 Drive motor (24 Volt) “EE” Serial Number 29245001 – UP 1524
2000 Transmission / Drive Gear 1526
2551-002 Mechanical drive gear unit Serial Number 30196001 – UP 1528
3000 Brake / Wheel System 1530
3301-002 Parking brake system Serial Number 30196001 – UP 1532
3361-000 Brake drum / disc assembly 1534
3531-000 Drive wheel 1536
3541-000 Support / swivel wheel 1538
3551-000 Fork / support arm / outrigger wheels 1540
4000 Steering System 1392
4111-000 Steering arm / wheel (Stem) 1544
4112-000 Steering arm / wheel (Head) 1396
4181-001 Steering bearing, radial bearing Serial Number 29235001 – UP 1548
5000 Electrical System 1400
5112-000 Battery pack, swing out (24 Volt, PMX only) 1552
5112-100 Battery pack, swing out, power wires (24 Volt, PMX only) 1404
5113-100 Battery pack (GNB Pallet Pro™ battery pack) 1556
5114-000 Battery pack (Optima battery) 1558
5161-000 Horn 1560
5181-000 Current collector, cable drum 1562
5191-000 Battery cut out contactor / plug (Battery connector) 1564
5192-000 Battery cut out contactor / plug 1416
5231-000 Voltage / battery indicator 1568
5291-000 Hourmeter / speedometer 1420
5311-000 Start / stop switch 1422
5311-100 Start / stop switch (Lift limit) 1574
5331-000 Speed controls 1426
5391-000 Control cables / harness (Handle head) 1578
5392-001 Control cables / harness (24 Volt) Serial Number 27107005 – UP 1580
5433-000 Motor cables, resistors (24 Volt) Serial Number 27107005 – UP 1582
5436-000 Contactor panel (24 Volt ) Serial Number 27107005 – UP 1584
5463-000 Transistor controller (24 Volt) Serial Number 27107005 – UP 1586
5511-000 Micro switches 1588
5521-000 Relay, electrical modules (Relay) 1440
5911-000 Power circuit Breaker 1592
5921-000 Solenoid 1444
6000 Hydraulic System 1446
6101-001 Hydraulic pump (24 Volt) Serial number 30122001 – UP 1598
6125-000 Hoses, pipes, connections, mounting points 1450
6420-000 Lift cylinder / piston 1602
7000 Operating Function – Lifting Device 1454
8000 Peripheral / Installation Equipment 1456
9000 Options / Attachments 1458
9720-000 Removable load backrest 1460
9661-100 Electrical heater (24 Volt) Serial Number 27107005 – UP 1462
9710-000 Skid adapter 1464
10000 Tools 1466
10010-000 Electrical controllers (Handset) 1618
10020-000 Special tools and lubrications 1470
11000 Numerical Index 1472
PMX and QMX Electical Truck Alphabetical Index 1474
PMX and QMX Electical Truck Numerical Index 1478
Back Cover 1483
Front Cover 1484
Parts Ordering Instructions 1486
General Information 1487
Index 1490
0000 Chassis 1494
0301-001 Frame / Chassis Serial Number 32007001 – UP 1496
0341-000 Inspection covers (Shields & guards) 1500
0342-100 Inspection covers (“EE” electrical box) Serial Number 27105005 – UP 1502
0561-000 Platform QMX Only) 1504
0641-000 Drivers controls (Speed & direction) 1506
0642-000 Drivers controls (Hand rail) 1508
0821-001 1509
0821-001 Finger / toe guards Serial number 30178001 – UP 1510
0821-100 Wrap around toe guard 1512
0841-000 Driver protection (Reverser) Serial Number 25268001 – UP 1514
0851-000 Signs, warnings 1516
1000 Motors 1518
1750-101 1519
1750-101 Pump motor (24 Volt) Serial Number 30122001 – UP 1520
1760-102 Drive motor (24 Volt) “E” Serial Number 29245001 – UP 1522
1760-200 Drive motor (24 Volt) “EE” Serial Number 29245001 – UP 1524
2000 Transmission / Drive Gear 1526
3000 Brake / Wheel System 1530
3301-002 1531
3301-002 Parking brake system Serial Number 30196001 – UP 1532
3361-000 Brake drum / disc assembly 1534
3531-000 Drive wheel 1536
3541-001 Support / swivel wheel (PMX Only) 1538
3551-000 Fork / support arm / outrigger wheels 1540
3560-000 Caster assembly (PMX Only) 1542
3560-100 Caster assembly (QMX Only) 1544
4000 Steering System 1546
4111-000 Steering arm / wheel (Stem) 1548
4112-000 Steering arm / wheel (Head) 1550
4181-001 1551
4181-001 Steering bearing, radial bearing Serial Number 29235001 – UP 1552
5000 Electrical System 1554
5112-000 Battery pack, swing out (24 Volt, PMX only) 1556
5112-100 Battery pack, swing out, power wires (24 Volt, PMX only) 1558
5113-100 Battery pack (GNB Pallet Pro™ battery pack) 1560
5114-000 Battery pack (Optima battery) 1562
5161-000 Horn 1564
5181-000 Current collector, cable drum 1566
5191-000 Battery cut out contactor / plug (Battery connector) 1568
5192-000 Battery cut out contactor / plug 1570
5231-000 Voltage / battery indicator 1572
5291-000 Hourmeter / speedometer 1574
5311-000 Start / stop switch 1576
5311-100 Start / stop switch (Lift limit) 1578
5331-000 Speed controls 1580
5391-000 Control cables / harness (Handle head) 1582
5392-001 Control cables / harness (24 Volt) Serial Number 27107005 – UP 1584
5433-000 Motor cables, resistors (24 Volt) Serial Number 27107005 – UP 1586
5436-000 Contactor panel (24 Volt ) Serial Number 27107005 – UP 1588
5463-000 Transistor controller (24 Volt) Serial Number 27107005 – UP 1590
5511-000 Micro switches 1592
5521-000 Relay, electrical modules (Relay) 1594
5911-000 Power circuit Breaker 1596
5921-000 Solenoid 1598
6000 Hydraulic System 1600
6101-001 1601
6101-001 Hydraulic pump (24 Volt) Serial number 30122001 – UP 1602
6125-001 Hoses, pipes, connections, mounting points Serial number 30122001 – UP 1604
6420-000 Lift cylinder / piston 1606
7000 Operating Function – Lifting Device 1608
8000 Peripheral / Installation Equipment 1610
9000 Options / Attachments 1612
9661-100 Electrical heater (24 Volt) Serial Number 27107005 – UP 1614
9710-000 Skid adapter 1616
9720-000 Removable load backrest 1618
10000 Tools 1620
10010-000 Electrical controllers (Handset) 1622
10020-000 Special tools and lubrications 1624
11000 Alphabetical/ Numerical Index 1626
BT Prime-Mover, Inc 1627
Back Cover 1637

DESCRIPTION:

BT Prime-Mover PMX Electric Pallet Truck Parts Manual – PDF DOWNLOAD 

Manual Number 9401
Manual Part Number 302265-000
Effective Serial Number PMX00230773

PARTS ORDERING INSTRUCTIONS:

HOW TO ORDER:

• When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
• Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.
• All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER:
Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

S.V 02/02/2025