BT Prime-Mover PMX-1 Electric Low Lift Truck Repair Manual – PDF DOWNLOAD

Description

BT Prime-Mover PMX-1 Electric Low Lift Truck Repair Manual – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover PMX-1 Electric Low Lift Truck Repair Manual – PDF DOWNLOAD 

Language : English
Pages : 164
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime-Mover PMX-1 Electric Low Lift Truck Repair Manual – PDF DOWNLOAD 

Effective Serial Number PMX-1 182900

Front Cover 2
Table of Contents 3
Parts Ordering Instructions 5
Field Modifications 5
Safety Messages 7
Warning 9
Owner Safe Maintenance Practices 10
Component Identification 11
Grease Point Identification 13
Fill Point Identification 14
Planned Maintenance Procedures 15
Daily Inspection 15
Monthly PM Service 15
Semi-Annual Service or 500 Hours 15
Annual Service or 1000 Hours 16
Planned Maintenance Schedule 17
Specifications 19
Hydraulic Schematic 19
Hydraulic Schematic Symbols 20
Electrical Schematic 21
Electrical Schematic Symbols 22
Specifications 23
Adjustments 25
Brake Theory of Operation 25
Brake Adjustment 25
Brake Interlock Switch 25
Lift Limit Switch 25
Transmission Pivot Bearing 26
Load Wheel Shimming 26
Special Tools 27
Disassembly and Repair 29
Frame 29
Load Wheel Replacement 29
Pull Rod Bushings 29
Lift Frame Linkage and Bushings 29
Drive Tire Removal and Installation 30
Control 31
Control Handle Removal and Installation 31
Control Handle Repair 31
Master Switch Removal and Installation 31
Brake Linkage 31
Brake Shoes Removal and Installation 32
Transmission 33
Transmission Removal and Installation 33
Axle Seal Removal and Installation 33
Transmission Repair 34
Electrical 35
Contactor Tip Removal and Installation 35
Pump Motor Removal and Installation 35
Pump Motor Brush Replacement 36
Drive Motor Removal and Installation 36
Drive Motor Brush Replacement 36
Drive Motor Repair 36
Hydraulic 37
Pump Assembly Removal and Installation 37
Pump Assembly Repair 37
Cylinder Assembly Removal and Installation 39
Cylinder Assembly Repair 40
Theory of Operation Index 42
Troubleshooting Index 68
Back Cover 78
Front Cover 79
Table of Contents 81
Alphabetical Table of Contents 82
Parts Ordering Instructions 83
Field Modifications 83
Safety Messages 85
Owner Safe Maintenance Practices 85
Warning 87
Component Identification 89
Grease Points 91
Fill Points 92
Planned Maintenance Procedures 93
Why a Planned Maintenance Program? 93
Inspection Form 93
PM Schedule and Procedure 93
Planned Maintenance Schedule 95
Hydraulic Schematic 97
Hydraulic Schematic Symbols 98
Electrical Schematic 99
Electrical Schematic Symbols 100
Specifications 101
Adjustments 103
Brake Linkage and Interlock Switch 103
Brake Theory of Operation 103
Brake Adjustment 103
Brake Interlock Switch 103
Lift Limit Switch 103
Transmission Pivot Bearing Adjustment 104
Load Wheel Shimming 104
Special Tools 105
Flush Grease Fitting 105
Battery Pak Lifter 105
Bearing Installing Tool 105
Disassembly and Repair 107
Load Wheel Repair and Replacement 107
Pull Rod Bushings Removal and Replacement 107
Drive Wheel Removal and Installation 108
Control Handle Removal and Installation 109
Brake Linkage Removal and Installation 109
Brake Shoe Removal and Installation 110
Transmission Removal and Installation 111
Axle Seal Removal and Installation 111
Transmission Disassembly and Assembly 112
Pump and Motor Removal and Installation 113
Drive Motor Removal and Installation 113
Removing and Installing Reservoir and Pump 116
Hydraulic Pump Removal and Repair 117
Cylinder Assembly Removal and Installation 117
PMX-1 Theory of Operation Index 120
1 0 Theory of Operation – Lift Mode 121
2 0 Theory of Operation – Lowering Mode 125
3 0 Theory of Operation – Travel – First Speed Forward 129
4 0 Theory of Operation – Travel – Second Speed Forward 131
5 0 Theory of Operation – Third Speed – Forward 133
6 0 Theory of Operation – Travel – First Speed Reverse 136
7 0 Theory of Operation – Travel – Second Speed Reverse 137
8 0 Theory of Operation – Third Speed – Reverse 139
9 0 Theory of Operation – Reverser Switch 141
10 0 Theory of Operation – Third Speed Cut-Out 143
PMX-1 Troubleshooting Index 146
1 0 Hydraulic 147
2 0 Electrical – Control Circuits 148
3 0 Electrical – Power Circuits 152
4 0 Miscellaneous Troubleshooting – Electrical 155
Charger PMX-1 Battery Pack 157
Troubleshooting the Charger Used in the BT Prime-Mover PMX-1 Battery Pack 158
Back Cover 164

DESCRIPTION:

BT Prime-Mover PMX-1 Electric Low Lift Truck Repair Manual – PDF DOWNLOAD 

Effective Serial Number PMX-1 182900

PARTS ORDERING INSTRUCTIONS:

HOW TO ORDER:

• When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
• Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.
• All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory.

WHERE TO ORDER:
Always order parts from the dealer who sold you your Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

S.V 02/02/2025