BT Prime-Mover OE Series Truck OE-30B Operating Maintenance & Parts Manual – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover OE Series Truck OE-30B Operating Maintenance & Parts Manual – PDF DOWNLOAD
Language : English
Pages : 292
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover OE Series Truck OE-30B Operating Maintenance & Parts Manual – PDF DOWNLOAD
Front Cover 1
Warranty 2
New Owners 3
Contents 3
Preliminary Service 3
Operation 3
Operating Rules and Instructions 4
Lubrication Chart 9
Maintenance Instructions 10
Service and Disassembly Instructions 13
Parts Ordering Instructions 15
Truck Specifications 17
Figure # 1 Decal and Parts Assembly 20
Figure # 2 Parts List and Service Reference Index 22
Figure # 3 Shielding Assembly 24
Figure # 4 Transmission Installation Assembly 25
Figure # 5 Transmission Assembly 14:1 26
Figure # 6 Motor Assembly 28
Figure # 7 Motor Assembly 29
Figure # 8 Brake Cylinder Assembly 30
Figure # 9 Wiring Assembly Schematic 32
Figure # 10 Electrical Schematic Symbols 33
Figure # 11 Wiring Diagram Part # 1 34
Figure # 12 Wiring Diagram Part # 2 36
Figure # 13 Power Component Wiring 37
Figure # 14 SCR and Contactor Panel Assembly 38
Figure # 15 EV-1 SCR Control 39
Figure # 16 Transformer Assembly 40
Figure # 17 Rectifier Heat Sink Assembly 41
Figure # 18 GE Contactor Assembly 42
Figure # 19 Power Steering Contactor Assembly 43
Figure # 20 GE Contactor Assembly 44
Figure # 21 Warning Light Assembly 45
Figure # 22 Connector Assembly 46
Figure # 23 Hydraulic Assembly 47
Figure # 24 Hydraulic Schematic 48
Figure # 25 Hydraulic Schematic Symbols 49
Figure # 26 Hydraulic Assembly Part # 1 50
Figure # 27 Pump and Motor Assembly 51
Figure # 28 Motor Assembly 52
Figure # 29 Torque Generator 53
Figure # 30 Hydraulic Assembly Part # 3 54
Figure # 31 Hydraulic Assembly Part # 4 55
Figure # 32 Hydraulic Pump and Motor Assembly 56
Figure # 33 Motor Assembly 57
Figure # 34 Flow Control Valve 58
Figure # 35 Hydraulic Assembly Part # 5 59
Figure # 36 Power Steering Control Assembly Part # 1 60
Figure # 37 Power Steering Control Assembly Part # 2 62
Figure # 38 2 Stage Mast Assembly 63
Figure # 39 Lift Platform Assembly Part # 1 64
Figure # 40 Lift Platform Assembly Part # 2 66
Figure # 41 Handle Assembly 67
Figure # 42 Master Control Switch Assembly 68
Figure # 43 Pallet Clamp Assembly 69
Figure # 44 2 Stage Inner Column Assembly 70
Figure # 45 2 Stage Outer Mast Assembly 71
Figure # 46 Staging Cylinder Assembly 72
Figure # 47 3 Stage Mast Assembly 73
Figure # 48 3 Stage Inner Column Assembly 74
Figure # 49 3 Stage Freelift Cylinder Assembly 75
Figure # 50 Freelift Cylinder Assembly 76
Figure # 51 3 Stage Intermediate Column Assembly 77
Figure # 52 3 Stage Outer Column Assembly 78
Figure # 53 Frame Assembly 79
Service Guide 80
Front Cover 82
Warranty 83
To New Prime-Mover Owners 84
Contents 84
Preliminary Service 84
Operation 84
Operating Rules and Instructions 85
Operator Qualifications 85
Operator Training 85
Operator Responsibility 85
General Rules and Practices 85
Traveling 85
Loading 86
Operator Care of the Truck 86
Safety Belt and Lanyard (Optional) 87
Controls 87
Horn 87
Lift/Lower Control 87
Battery Discharge Indicator (Optional) 87
Hourmeter (Optional) 87
Key Switch 87
Dead Man Brake 87
Direction Control 88
SCR Control System 88
Pallet Clamp 88
Steering 88
Emergency Disconnect 88
High Speed Travel Limit 88
Periodic Maintenance Chart 89
Lubrication Chart 90
Maintenance Instructions 91
Battery 91
Electrical Wiring 91
Control Switches 91
Potentiometer 92
Deadman Brake 92
Interlock Switch 92
Transmission Rollers 92
Contactor Points 92
Motor Commutator 93
Hydraulic System 93
Hydraulic Pump/Motor 93
Lift Cylinder 93
Control Valve 93
Pressure Switch 93
Lift Chain 93
Service and Disassembly Instructions 94
Operator Platform 94
Mast 94
Inner Column 94
Lift Cylinder (Removal) 94
Lift Cylinder (Internal Disassembly) 94
Transmission Assembly 94
Drive Wheel 95
Drive Motor 95
Brake Discs 95
Steering Cables 95
Electrical Panels 95
Parts Ordering Instructions 96
Field Modifications 96
OE-30B Electric Counterbalanced Order Selector Specifications 98
Figure # 1 Decal and Part Assembly 101
Figure # 2 Parts List and Service Reference Index 103
Figure # 3 Shield Assembly 105
Figure # 4 Transmission Installation Assembly 106
Figure # 5 Transmission Assembly 14:1 107
Figure # 6 Motor Assembly 109
Figure # 7 Motor Assembly 110
Figure # 8 Brake Cylinder Assembly 111
Figure # 9 Wiring Assembly Schematic 113
Figure # 10 Electrical Schematic Symbols 114
Figure # 11 Wiring Diagram Part 1 Frame 115
Figure # 12 Wiring Diagram Part 2 Platform 117
Figure # 13 Power Component Wiring 118
Figure # 14 SCR and Contactor Panel Assembly 119
Figure # 15 EV-1 SCR Control 120
Figure # 16 Transformer Assembly 121
Figure # 17 Rectifier Heat Sink Assembly 122
Figure # 18 G E Contactor Assembly 123
Figure # 19 Power Steering Contactor Assembly 124
Figure # 20 G E Contactor Assembly 125
Figure # 21 Warning Light Assembly 126
Figure # 22 Connector Assembly 127
Figure # 23 Hydraulic Assembly 128
Figure # 24 Hydraulic Schematic 129
Figure # 25 Hydraulic Schematic Symbols 130
Figure # 26 Hydraulic Assembly Part 1 131
Figure # 27 Power Steering Pump and Motor Assembly 132
Figure # 28 Power Steering Pump Assembly 133
Figure # 29 Power Steering Motor Assembly 134
Figure # 30 Torque Generator Assembly 135
Figure # 31 Hydraulic Assembly Part # 2 136
Figure # 32 Hydraulic Assembly Part # 3 137
Figure # 33 Hydraulic Pump and Motor 138
Figure # 34 Pump Assembly 139
Figure # 35 Motor Assembly 140
Figure # 36 Motor Assembly 141
Figure # 37 Flow Control Valve 142
Figure # 38 Hydraulic Assembly Part # 4 143
Figure # 39 Power Steering Control Assembly Part # 1 145
Figure # 40 Power Steering Control Assembly Part # 2 147
Figure # 41 2 Stage Mast Assembly 148
Figure # 42 Lift Platform Assembly Part # 1 149
Figure # 43 Lift Platform Assembly Part # 2 151
Figure # 44 Handle Assembly 152
Figure # 45 Master Control Switch Assembly 153
Figure # 46 Master Control Switch Assembly 154
Figure # 47 Pallet Clamp Assembly 155
Figure # 48 2 Stage Inner Column Assembly 156
Figure # 49 2 Stage Outer Column Assembly 157
Figure # 50 Staging Cylinder Assembly 158
Figure # 51 3 Stage Mast Assembly 159
Figure # 52 Stage Inner Column Assembly 160
Figure # 53 3 Stage Free Lift Cylinder Assembly 161
Figure # 54 Free Lift Cylinder Assembly 162
Figure # 55 3 Stage Intermediate Column Assembly 163
Figure # 56 3 Stage Outer Column Assembly 164
Figure # 57 Frame Assembly 165
Service Guide 167
Front Cover 169
Parts Ordering Instructions 171
General Information 172
Alphabetical Index 173
Figure # 1 Decal and Part Assembly 174
Figure # 2 Parts List and Service Reference Index 176
Figure # 3 Shield Assembly 178
Figure # 4 Transmission Installation Assembly 180
Figure # 5 Transmission Assembly 14:1 Part # I 182
Figure # 6 Transmission Assembly 14:1 Part # II 184
Figure # 7 Drive Motor Assembly 186
Figure # 8 Brake Cylinder Assembly 188
Figure # 9 Electrical Schematic 190
Figure # 10 Electrical Schematic Symbols 191
Figure # 11 Frame Wiring Harness Assembly 192
Figure # 12 Mast Cable and Related Parts 194
Figure # 13 Platform Wiring Harness Assembly 196
Figure # 14 Power Component Wiring 198
Figure # 15 EV-100 SCR and Contactor Panel Assembly 200
Figure # 16 EV-100 SCR Control 202
Figure # 17 Forward and Rearward Contactor Assembly 204
Figure # 18 Steering Contactor Assembly 206
Figure # 19 Lift Pump(s) and 1A Contactor Assembly 208
Figure # 20 Warning Light Assembly 210
Figure # 21 Contactor Assembly 212
Figure # 22 Hydraulic Schematic 214
Figure # 23 Hydraulic Schematic Symbols 215
Figure # 24 Steering and Brake Hose Assembly 216
Figure # 25 Steering Pump and Motor Assembly 218
Figure # 26 Steering Pump Assembly 220
Figure # 27 Steering Pump Motor Assembly 222
Figure # 28 Torque Generator Assembly 224
Figure # 29 Lift Pump Tube Assembly 226
Figure # 30 Lift Pump and Motor Assembly 228
Figure # 31 Pump Assembly 230
Figure # 32 Lift Pump Motor Assembly 232
Figure # 33 Control Valve and Related Parts 234
Figure # 34 Control Valve Assembly 236
Figure # 35 2 Stage Hydraulic Cylinder and Related Parts 238
Figure # 36 Staging Cylinder Assembly 240
Figure # 37 3 Stage Hydraulic Cylinders and Related Parts 242
Figure # 38 Freelift Cylinder Assembly 244
Figure # 39 Mast Steering Control Part # I 246
Figure # 40 Mast Steering Control Part # II 248
Figure # 41 Frame Steering Control 250
Figure # 42 2 Stage Mast Assembly 252
Figure # 43 Platform Assembly Part # I 254
Figure # 44 Platform Assembly Part # II 256
Figure # 45 Handle Assembly 258
Figure # 46 Mast Control Switch Assembly 260
Figure # 47 Pallet Clamp Assembly 262
Figure # 48 2 Stage Inner Column Assembly 264
Figure # 49 2 Stage Outer Column Assembly 266
Figure # 50 3 Stage Mast Assembly 268
Figure # 51 3 Stage Inner Column Assembly 270
Figure # 52 3 Stage Freelift Cylinder Assembly 272
Figure # 53 3 Stage Intermediate Column Assembly 274
Figure # 54 3 Stage Outer Column Assembly 276
Figure # 55 Frame Assembly 278
Figure # 56 Special Tools and Lubrications 280
Numerical Index 282
DESCRIPTION:
BT Prime-Mover OE Series Truck OE-30B Operating Maintenance & Parts Manual – PDF DOWNLOAD
OPERATING RULES AND INSTRUCTIONS
OPERATOR QUALIFICTIONS
Only trained and authorized operators shall be permitted to operate a powered industrial truck. Operators of powered industrial trucks shall be qualified as to visual, auditory, physical, and mental ability to operate the equipment.
OPERATOR TRAINING
An effective operator training program should center around user company’s policies, operating condi- tions and trucks. The program should be presented completely to all new operators and not condensed for those claiming previous experience.
OPERATOR RESPONSIBILITY
Powered industrial truck operators shall abide by the following rules and practices.
GENERAL RULES AND PRACTICES
A. Safeguard the pedestrians at all times. Do not drive a truck up to anyone standing in front of a bench or other fixed object.
B. Do not allow anyone to stand or pass under the elevated portion of any truck, whether loaded or empty.
C. Unauthorized passengers shall not be permitted to ride.
D. Do not put any part of the body between the uprights of the mast or outside the running lines of the truck.
E. when the operator is dismounted and within 25 feet (7.60 m) of the truck which remains in his view, the load engaging means shall be fully lowered, controls neutralized and brakes set to prevent movement.
F. A powered industrial truck is unattended when the operator is 25 feet (7.60 m) or more from the truck which remains in view, or whenever the operator leaves the truck and it is not in his view.
S.V 04/02/2025