BT PRIME-MOVER OE-35 ELECTRIC ORDER SELECTOR REPAIR MANUAL 300116-000 – PDF DOWNLOAD

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BT PRIME-MOVER OE-35 ELECTRIC ORDER SELECTOR REPAIR MANUAL 300116-000 – PDF DOWNLOAD

FILE DETAILS:

BT PRIME-MOVER OE-35 ELECTRIC ORDER SELECTOR REPAIR MANUAL 300116-000 – PDF DOWNLOAD

Language : English
Pages : 116
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT PRIME-MOVER OE-35 ELECTRIC ORDER SELECTOR REPAIR MANUAL 300116-000 – PDF DOWNLOAD

Front Cover...................................................  1
Index.........................................................  3
Specifications................................................  4
	1.0 Electrical, Amp Draws.................................  4
	2.0 Speeds................................................  4
	3.0 Hydraulics............................................  5
	4.0 Tires and Wheels......................................  5
	5.0 Fluids and Lubricants.................................  5
	6.0 SCR Card Trimpots.....................................  6
	7.0 Torque................................................  6
Lubrication Chart.............................................  7
Planned Maintenance Schedule..................................  8
Adjustments...................................................  9
	1.0 Brake.................................................  9
	3.0 Brake Interlock Switch................................  9
	5.0 Steering..............................................  9
	6.0 Lift Chains........................................... 10
	11.0 Speed Limiting Switch................................ 10
	12.0 SCR Card Trimpots.................................... 10
	18.0 Gate Switch.......................................... 10
	6.0 Lift Chains........................................... 11
	11.0 Speed Limiting Switch................................ 11
	12.0 SCR Card Trimpots.................................... 11
	18.0 Gate Switch.......................................... 11
	19.0 Potentiometer........................................ 11
Load Wheel Replacement........................................ 12
Drive Tire Replacement........................................ 13
Motor Service Instructions.................................... 14
	Cleaning.................................................. 14
	Visual Inspection......................................... 14
	Testing................................................... 14
	Armature.................................................. 15
	Frame and Field Service Notes............................. 15
	Field Coil Installation................................... 15
	Assembly and Testing...................................... 16
Electric Motor Repair......................................... 16
	Service Procedures........................................ 16
	Disassembly............................................... 16
	Cleaning.................................................. 18
	Visual Inspection......................................... 18
Motor Troubleshooting......................................... 20
Drive Motor Assembly.......................................... 21
Lift Motor Assembly........................................... 22
Steering Pump Motor Assembly.................................. 23
Electrical.................................................... 24
	2.0 Drive Motor........................................... 24
	3.0 Lift Motor............................................ 24
	4.0 Steering Motor........................................ 24
EV100 LX/LXT SCR Controls..................................... 25
	General Maintenance Instructions.......................... 27
	Troubleshooting Instructions.............................. 28
	Basics of Circuit Operation............................... 29
	Terminal Connections for LX/LXT........................... 35
	Troubleshooting Chart - Electrical........................ 37
		7.1 Dead Truck........................................ 37
		7.2 Lift.............................................. 38
		7.3 Steering.......................................... 39
		7.4 Travel............................................ 41
		7.5 Lowering.......................................... 42
	EV100 Handset............................................. 44
		General............................................... 44
		Purpose............................................... 44
		Operation............................................. 44
		Function Set-Up Procedures............................ 45
		Description of Function Numbers....................... 46
	Status Codes.............................................. 49
	Checking Components....................................... 69
	Replacement of EV100 Components........................... 74
	Instructions - EV100 Plugs................................ 75
		General............................................... 75
		Procedures............................................ 75
Hydraulic..................................................... 76
	1.0 Lift System Pump...................................... 76
	2.0 Steering System Pump.................................. 80
	5.0 Solenoid Valves....................................... 84
	6.0 Troubleshooting....................................... 85
Mast.......................................................... 91
	1.0 Shimming.............................................. 91
	2.0 Mast Removal, Installation, Disassembly & Assembly.... 97
Jacking and Hoisting..........................................105
Transmission..................................................106
	1.0 Removal...............................................106
	2.0 Disassembly and Repair................................106
	3.0 Installation..........................................113
Back Cover....................................................116

DESCRIPTION:

BT PRIME-MOVER OE-35 ELECTRIC ORDER SELECTOR REPAIR MANUAL 300116-000 – PDF DOWNLOAD

• The brake release cylinder should have 3/8″ to 1/2″ of travel. The cylinder travel itself is non-adjustable and the only brake adjustment is the aggressiveness adjusting screws on the side cover of the transmission case. Three allen head screws at the top of the transmission side cover adjust braking agressiveness.
• Loosen the locknuts and turn all three screws out of the transmission case until no force is felt pushing against any screw. Turn the screws back into the transmission case Just until spring resistance is felt. Now turn each screw an additional %” turn and tighten lock nut.

S.S 06/01/2025