BT-Prime Mover OE-35 Electric Order Selector Parts Manual PDF

Front Cover 1
Index 3
Specifications 4
1 0 Electrical, Amp Draws 4
2 0 Speeds 4
3 0 Hydraulics 5
4 0 Tires and Wheels 5
5 0 Fluids and Lubricants 5
6 0 SCR Card Trimpots 6
7 0 Torque 6
Lubrication Chart 7
Planned Maintenance Schedule 8
Adjustments 9
1 0 Brake 9
3 0 Brake Interlock Switch 9
5 0 Steering 9
6 0 Lift Chains 10
11 0 Speed Limiting Switch 10
12 0 SCR Card Trimpots 10
18 0 Gate Switch 10
6 0 Lift Chains 11
11 0 Speed Limiting Switch 11
12 0 SCR Card Trimpots 11
18 0 Gate Switch 11
19 0 Potentiometer 11
Load Wheel Replacement 12
Drive Tire Replacement 13
Motor Service Instructions 14
Cleaning 14
Visual Inspection 14
Testing 14
Armature 15
Frame and Field Service Notes 15
Field Coil Installation 15
Assembly and Testing 16
Electric Motor Repair 16
Service Procedures 16
Disassembly 16
Cleaning 18
Visual Inspection 18
Motor Troubleshooting 20
Drive Motor Assembly 21
Lift Motor Assembly 22
Steering Pump Motor Assembly 23
Electrical 24
2 0 Drive Motor 24
3 0 Lift Motor 24
4 0 Steering Motor 24
EV100 LX/LXT SCR Controls 25
General Maintenance Instructions 27
Troubleshooting Instructions 28
Basics of Circuit Operation 29
Terminal Connections for LX/LXT 35
Troubleshooting Chart – Electrical 37
7 1 Dead Truck 37
7 2 Lift 38
7 3 Steering 39
7 4 Travel 41
7 5 Lowering 42
EV100 Handset 44
General 44
Purpose 44
Operation 44
Function Set-Up Procedures 45
Description of Function Numbers 46
Status Codes 49
Checking Components 69
Replacement of EV100 Components 74
Instructions – EV100 Plugs 75
General 75
Procedures 75
Hydraulic 76
1 0 Lift System Pump 76
2 0 Steering System Pump 80
5 0 Solenoid Valves 84
6 0 Troubleshooting 85
Mast 91
1 0 Shimming 91
2 0 Mast Removal, Installation, Disassembly & Assembly 97
Jacking and Hoisting 105
Transmission 106
1 0 Removal 106
2 0 Disassembly and Repair 106
3 0 Installation 113

Back Cover 116