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BT Prime-Mover HMX/RMX Operator’s Manuals – PDF DOWNLOAD

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BT Prime-Mover HMX/RMX Operator’s Manuals – PDF DOWNLOAD

302063-000 1994_February
302063-001 1994_July
302063-002 1995_May
302063-002 1997_April
302063-002 1997_October
302063-002 1998_June
302063-002 1998_October

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Description

BT Prime-Mover HMX/RMX Operator’s Manuals – PDF DOWNLOAD

FILE DETAILS:

BT Prime-Mover HMX/RMX Operator’s Manuals – PDF DOWNLOAD

Language : English
Pages : 443
Downloadable : Yes
File Type : PDF

302063-000 1994_February
302063-001 1994_July
302063-002 1995_May
302063-002 1997_April
302063-002 1997_October
302063-002 1998_June
302063-002 1998_October

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT Prime-Mover HMX/RMX Operator’s Manuals – PDF DOWNLOAD

HMX_RMX Operator's Welcome...........................................................  1
302063-000 1993_February.............................................................  2
302063-000 1994_February............................................................. 43
	Front Cover...................................................................... 43
	Important Notice................................................................. 44
	Foreword......................................................................... 45
	Table of Contents................................................................ 46
	Drive Safely..................................................................... 47
	Introduction..................................................................... 48
		To New BT Prime-Mover Owners................................................. 48
	Preliminary Service.............................................................. 49
		Right, Left, Front and Rear Sides............................................ 49
	Operator......................................................................... 50
	Operating Practices.............................................................. 51
		Operating Rules and Instructions............................................. 51
			Operator Qualifications.................................................. 51
			Operator Training........................................................ 52
			Operator Responsibility.................................................. 52
		When a Powered Industrial Truck is to be Left Unattended..................... 53
		When a Powered Industrial Truck is Traveling................................. 53
			Loading.................................................................. 55
			Operator Prechecks and Inspection........................................ 55
	Data Plate and Decals............................................................ 57
		Operating Warning............................................................ 58
		Coast Feature Warning........................................................ 59
		Warning Decals............................................................... 59
	Controls and Equipment........................................................... 60
		The Control Handle........................................................... 60
			Raise Switch............................................................. 61
			Lower Switch............................................................. 61
			Horn Switch.............................................................. 61
			Reverser Switch.......................................................... 61
			Direction and Speed...................................................... 61
			Brake Control............................................................ 62
			Key Switch............................................................... 62
			Emergency Disconnect Button.............................................. 62
		Battery Discharge Indicator/Hourmeter Dash Display........................... 63
			Hourmeter................................................................ 63
			Battery Discharge Indicator/Hourmeter.................................... 63
			BDI/Hourmeter with Lift Interrupt........................................ 63
		Rider Handrail............................................................... 64
			High Speed Control Switch................................................ 64
			Horn Switch.............................................................. 64
			Lower Switch............................................................. 65
			Raise Switch............................................................. 65
			Coast Control (HMX Only)................................................. 66
			Dash Display............................................................. 66
			Coast Control (HMX Only)................................................. 67
			Dash Display............................................................. 68
	Before Operation Inspection...................................................... 69
		Rearward Travel.............................................................. 70
		Forward Travel............................................................... 70
	Operation........................................................................ 72
	Parking.......................................................................... 73
	Battery Retainment/Care.......................................................... 74
		Adding Water................................................................. 75
		Cleaning Terminals & Cable Connections....................................... 75
	Specifications and Lubrications.................................................. 76
	Service Intervals................................................................ 77
	Field Modifications.............................................................. 78
	Back Cover....................................................................... 80
302063-001 1994_July................................................................. 81
	Front Cover...................................................................... 81
	Important Notice................................................................. 82
	Foreword......................................................................... 83
	Table of Contents................................................................ 84
	Drive Safely..................................................................... 85
	Introduction..................................................................... 86
		To New BT Prime-Mover Owners................................................. 86
	Preliminary Service.............................................................. 87
		Right, Left, Front and Rear Sides............................................ 87
	Operator......................................................................... 88
	Operating Practices.............................................................. 89
		Operating Rules and Instructions............................................. 89
			Operator Qualifications.................................................. 89
			Operator Training........................................................ 90
			Operator Responsibility.................................................. 90
			When a Powered Industrial Truck is Traveling............................. 91
			Loading.................................................................. 93
			Operator Pre-checks and Inspection....................................... 93
	Data Plate and Decals............................................................ 95
		Operator Warnings............................................................ 96
		Coast Feature Warning........................................................ 97
		Warning Decals............................................................... 97
	Controls and Equipment........................................................... 98
		The Control Handle........................................................... 98
			Raise Switch............................................................. 99
			Lower Switch............................................................. 99
			Horn Switch.............................................................. 99
			Reverser Switch.......................................................... 99
			Direction and Speed...................................................... 99
			Brake Control............................................................100
			Key Switch...............................................................100
			Emergency Disconnect Button..............................................100
		Battery Discharge Indicator/Hourmeter Dash Display...........................101
			Hourmeter................................................................101
			Battery Discharge Indicator/Hourmeter....................................101
			BDI/Hourmeter with Lift Interrupt........................................101
		Rider Handrail...............................................................102
			High Speed Control Switch................................................102
			Horn Switch..............................................................102
			Lower Switch.............................................................103
			Raise Switch.............................................................103
			Coast Control (HMX Only).................................................104
	Before Operation Inspection......................................................105
		Rearward Travel..............................................................106
		Forward Travel...............................................................106
	Operation........................................................................109
	Parking..........................................................................110
	Battery Retainment/Care..........................................................111
		Adding Water.................................................................112
		Cleaning Terminals & Cable Connections.......................................112
	Specifications and Lubrications..................................................113
	Service Intervals................................................................114
	Field Modifications..............................................................115
	Back Cover.......................................................................116
302063-002 1995_May..................................................................117
	Front Cover......................................................................117
	Foreword.........................................................................119
	Table of Contents................................................................120
	Drive Safely.....................................................................121
	Introduction.....................................................................122
		To New BT Prime-Mover Owners.................................................122
	Preliminary Service..............................................................123
		Right, Left, Front and Rear Sides............................................123
	Operator.........................................................................124
	Operating Practices..............................................................125
		Operating Rules and Instructions.............................................125
			Operator Qualifications..................................................125
			Operator Training........................................................126
			Operator Responsibility..................................................126
		When a Powered Industrial Truck is to be Left Unattended.....................127
		When a Powered Industrial Truck is Traveling.................................127
		Loading......................................................................129
		Operator Pre-checks and Inspection...........................................129
	Data Plate and Decals............................................................131
		Operating Warnings...........................................................132
		No Step Decal (RMX Only).....................................................132
		Coast Feature Warning........................................................133
		Warning Decals...............................................................133
	Controls and Equipment...........................................................134
		The Control Handle...........................................................134
			Raise Switch.............................................................135
			Lower Switch.............................................................135
			Horn Switch..............................................................135
			Reverser Switch..........................................................135
			Direction and Speed......................................................135
			Brake Control............................................................136
			Key Switch...............................................................136
			Emergency Disconnect Button..............................................136
		Battery Discharge Indicator/Hourmeter Dash Display...........................137
			Hourmeter................................................................137
			Battery Discharge Indicator/Hourmeter....................................137
			BDI/Hourmeter with Lift Interrupt........................................137
		Rider Handrail...............................................................138
			High Speed Control Switch................................................138
			Horn Switch..............................................................138
			Lower Switch.............................................................139
			Raise Switch.............................................................139
			Coast Control (HMX Only).................................................140
	Before Operation Inspection......................................................141
		Rearward Travel..............................................................142
		Forward Travel...............................................................142
	Operation........................................................................145
	Parking..........................................................................146
	Battery Retainment/Care..........................................................147
		Adding Water.................................................................148
		Cleaning Terminals & Cable Connections.......................................148
	Specifications and Lubrications..................................................149
	Service Intervals................................................................150
	Field Modifications..............................................................151
	Back Cover.......................................................................152
302063-002 1997_April................................................................153
	Front Cover......................................................................153
	Operator's Warning...............................................................154
	Foreword.........................................................................155
	Table of Contents................................................................156
	Drive Safely.....................................................................157
	Introduction.....................................................................158
		To New BT Owners.............................................................158
	Preliminary Service..............................................................159
	Operator.........................................................................160
	Operating Practices..............................................................161
		Operating Rules and Instructions.............................................161
			Operator Qualifications..................................................161
			Operator Training........................................................162
			Operator Responsibility..................................................162
			When a Powered Industrial Truck is to be Left Unattended.................163
			When a Powered Industrial Truck is Traveling.............................164
			Loading..................................................................165
			Operator Pre-checks and Inspection.......................................166
	Data Plate and Decals............................................................167
		Operating Warnings...........................................................168
		No Step Decal (RMX Trucks Only)..............................................168
		Coast Feature Warning........................................................169
		Warning Decals...............................................................169
	Controls and Equipment...........................................................170
		The Control Handle...........................................................170
			Raise Switch.............................................................171
			Lower Switch.............................................................171
			Horn Switch..............................................................171
			Reverser Switch..........................................................171
			Direction and Speed......................................................171
			Component Identification.................................................172
			Key Switch...............................................................173
			Emergency Disconnect Button..............................................173
			Brake Control............................................................174
				Braking Using Plugging Function......................................174
		Battery Discharge Indicator/Hourmeter Dash Display...........................175
			Hourmeter................................................................175
			Battery Discharge Indicator/Hourmeter....................................175
			BDI/Hourmeter with Lift Interrupt........................................175
		Rider Handrail...............................................................176
			High Speed Control Switch................................................176
			Horn Switch..............................................................176
			Lower Switch.............................................................177
			Raise Switch.............................................................177
			Coast Control (HMX Only).................................................178
	Before Operation Inspection......................................................179
		Rearward Travel..............................................................180
		Forward Travel...............................................................180
	Operation........................................................................182
	Parking..........................................................................183
	Battery Retainment/Care..........................................................184
		Adding Water.................................................................185
		Terminals & Cable Connections................................................185
	Specifications and Lubrications..................................................186
	Service Intervals................................................................187
	Field Modifications..............................................................188
	Recycling/Discarding.............................................................189
		Discarding the Battery.......................................................189
		Scrapping the Truck..........................................................189
			Chassis..................................................................189
			Hydraulic System.........................................................190
			Electrical System........................................................190
	Back Cover.......................................................................191
302063-002 1997_October..............................................................192
	Front Cover......................................................................192
	Operator's Warning...............................................................193
	Foreword.........................................................................194
	Table of Contents................................................................195
	Safety Regulations...............................................................197
		Warning Symbols..............................................................197
		Prohibitory Symbols..........................................................198
		Ordinance Symbols............................................................198
		General Safety Regulations...................................................199
			Control..................................................................199
			Operating the Truck......................................................200
			Operator's Responsibility................................................201
			Working Area.............................................................202
			Driving and Conduct While Driving........................................203
			Handling Loads...........................................................205
			Parking the Truck........................................................206
			Handling the Battery.....................................................207
			Maintenance and Repair...................................................208
	Warning and Information Signs....................................................209
		Warning Decals...............................................................210
	Presentation of Truck............................................................211
		Application Area for BT's Trucks.............................................212
		Prohibited Applications for BT's Trucks......................................212
		Truck Data...................................................................213
		Truck Battery Dimensions.....................................................214
		RMX Truck Dimensions.........................................................215
		HMX Truck Dimensions.........................................................216
		RMX Data Plate...............................................................217
		HMX Data Plate...............................................................218
		UL Construction Type.........................................................219
	Presentation of Main Components..................................................220
	Controls and Instruments.........................................................223
		Control Handle...............................................................223
			Control for Raising the Forks............................................224
			Control for Lowering the Forks...........................................224
			Travel Direction Selector and Speed Control..............................225
			Horn.....................................................................225
			Reverser Switch..........................................................226
		Steering Control Handle/Brake Control........................................227
			Parking Brake (B1).......................................................227
			Travel Brake (B2)........................................................227
			Braking Using Plugging Function..........................................228
		Dash Panel Layout............................................................229
			Key Switch...............................................................229
			Emergency Disconnect Switch..............................................229
			BDI/Hourmeter with Travel Interrupt......................................230
			Battery Discharge Indicator..............................................230
			Hourmeter................................................................231
		Rider Handrail (HMX Only)....................................................232
			Control for High Speed Control...........................................232
			Horn.....................................................................232
			Control for Lowering the Forks...........................................233
			Control for Raising the Forks............................................233
			Coast Control (HMX Only).................................................234
	Driving..........................................................................235
		Starting the Truck...........................................................236
		Braking......................................................................238
		Steering.....................................................................240
		Parking the Truck............................................................240
	Transporting Loads...............................................................241
		General......................................................................241
		Collecting a Load............................................................244
		Leaving a Load...............................................................245
	Battery..........................................................................246
		Type of Battery..............................................................246
		Changing the Battery.........................................................246
		Charging the Battery.........................................................248
			General Prohibition......................................................248
			Pre-charging.............................................................249
			During Charging..........................................................249
			After Charging...........................................................250
		Battery Maintenance..........................................................251
			Each Week................................................................251
			Each Month...............................................................252
	Daily Service/Safety Checks......................................................253
		Special Equipment............................................................256
	Maintenance......................................................................257
		General Information..........................................................257
		Safety Regulations With Maintenance Work.....................................257
		Maintenance Work that can be Carried out by You..............................260
		Maintenance Work that may be Carried out by Trained Maintenance Personnel....260
		Other Service and Repair Work................................................260
		Cleaning and Washing.........................................................261
			General..................................................................261
			External Cleaning........................................................261
			Cleaning the Motor Compartment...........................................261
			Electrical Components....................................................262
		Maintenance Chart............................................................263
		Lubrication Chart............................................................267
		Approved Oils and Grease.....................................................268
	Transporting and Storing the Truck...............................................269
		RMX/HMX Dimensions and Weight................................................269
		Lifting the Truck............................................................270
		Towing and Transporting a Disabled Truck.....................................271
		Storing the Truck............................................................272
			Battery..................................................................272
			Hydraulic System.........................................................272
			Drive Unit...............................................................272
		Starting after a Period of Disuse............................................272
	Recycling/Discarding.............................................................273
	Discarding the Battery...........................................................273
	Scrapping the Truck..............................................................273
		Chassis......................................................................273
		Hydraulic System.............................................................274
		Electrical System............................................................274
	Back Cover.......................................................................275
302063-002 1998_June.................................................................276
	Front Cover......................................................................276
	Operator's Warning...............................................................277
		Important Notice.............................................................277
		Before Operating the Truck...................................................277
	Foreword.........................................................................278
	Table of Contents................................................................279
	Safety Regulations...............................................................281
		Warning Symbols..............................................................281
			Warning Levels...........................................................281
		Prohibitory Symbols..........................................................282
		General Safety Regulations...................................................283
			Operating the Truck......................................................284
			Operator's Responsibility................................................285
			Working Area.............................................................286
			Driving and Conduct While Driving........................................287
			Handling Loads...........................................................289
			Parking the Truck........................................................290
			Handling the Battery.....................................................291
			Maintenance and Repair...................................................292
	Warning and Information Signs....................................................293
		Warning Decals...............................................................294
	Presentation of Truck............................................................295
		Application Area for BT's Trucks.............................................296
		Prohibited Applications for BT's Trucks......................................296
		Truck Data...................................................................297
		Truck Battery Dimensions.....................................................298
		RMX Truck Dimensions.........................................................299
		HMX Truck Dimensions.........................................................300
		RMX Data Plate...............................................................301
		HMX Data Plate...............................................................302
		U. L. Construction Type......................................................303
	Presentation of Main Components..................................................304
	Controls and Instruments.........................................................307
		Control Handle...............................................................307
			Control for Raising the Forks............................................308
			Control for Lowering the Forks...........................................308
			Travel Direction Selector and Speed Control..............................309
			Horn.....................................................................309
			Reverser Switch..........................................................310
			Steering Control Handle/Brake Control....................................311
			Braking Using Plugging Function..........................................312
		Dash Panel Layout............................................................313
			Key Switch (toggle switch)...............................................313
			Emergency Disconnect Switch..............................................313
			BDI/Hourmeter with Travel Interrupt......................................314
			Battery Discharge Indicator (BDI)........................................314
			Hourmeter................................................................315
		Rider Handrail (HMX only)....................................................316
		Control for High Speed Control...............................................316
		Horn.........................................................................316
		Control for Lowering the Forks...............................................317
		Control for Raising the Forks................................................317
		Coast Control (HMX only).....................................................318
	Driving..........................................................................319
		Starting the Truck...........................................................320
		Braking......................................................................322
		Steering.....................................................................324
		Parking the Truck............................................................324
	Transporting Loads...............................................................325
		General......................................................................325
		Collecting a Load............................................................328
		Leaving a Load...............................................................329
	Battery..........................................................................330
		Type of Battery..............................................................330
		Changing the Battery.........................................................330
		Charging the Battery.........................................................332
		General Prohibition..........................................................332
		Pre-Charging.................................................................333
		During Charging..............................................................333
		After Charging...............................................................334
		Battery Maintenance..........................................................335
	Daily Service/Safety Checks......................................................337
		Special Equipment............................................................340
	Maintenance......................................................................341
		General Information..........................................................341
		Safety Regulations with Maintenance Work.....................................341
		Maintenance Work that can be Carried Out by You..............................344
		Maintenance Work that may be Carried Out by Trained Maintenance Personnel....344
		Other Service and Repair Work................................................344
		Cleaning and Washing.........................................................345
			General..................................................................345
			External Cleaning........................................................345
			Cleaning the Motor Compartment...........................................345
			Electrical Components....................................................346
		Maintenance Chart............................................................347
		Lubrication Chart............................................................351
		Approved Oils and Grease.....................................................352
	Transporting and Storing the Truck...............................................353
		Truck's Dimensions and Weight................................................353
		Lifting the Truck............................................................354
		Towing and Transporting a Disabled Truck.....................................355
		Storing the Truck............................................................356
			Battery..................................................................356
			Hydraulic System.........................................................356
			Drive Unit...............................................................356
		Starting After a Period of Disuse............................................356
	Recycling/Discarding.............................................................357
		Discarding the Battery.......................................................357
		Scrapping the Truck..........................................................357
			Chassis..................................................................357
			Hydraulic System.........................................................358
			Electrical System........................................................358
	Back Cover.......................................................................359
302063-002 1998_October..............................................................360
	Front Cover......................................................................360
	Operator's Warning...............................................................361
	Foreword.........................................................................362
	Table of Contents................................................................363
	Safety Regulations...............................................................365
		Warning Symbols..............................................................365
		Prohibitory Symbols..........................................................366
		Ordinance Symbols............................................................366
		General Safety Regulations...................................................367
			Control..................................................................367
			Operating the Truck......................................................368
			Operator's Responsibility................................................369
			Working Area.............................................................370
			Driving and Conduct While Driving........................................371
			Handling Loads...........................................................373
			Parking the Truck........................................................374
			Handling the Battery.....................................................375
			Maintenance and Repair...................................................376
	Warning and Information Signs....................................................377
		Warning Decals...............................................................378
	Presentation of Truck............................................................379
		Application Area for BT's Trucks.............................................380
		Prohibited Applications for BT's Trucks......................................380
		Truck Data...................................................................381
		Truck Battery Dimensions.....................................................382
		RMX Truck Dimensions.........................................................383
		HMX Truck Dimensions.........................................................384
		RMX Data Plate...............................................................385
		HMX Data Plate...............................................................386
		UL Construction Type.........................................................387
	Presentation of Main Components..................................................388
	Controls and Instruments.........................................................391
		Control Handle...............................................................391
			Control for Raising the Forks............................................392
			Control for Lowering the Forks...........................................392
			Travel Direction Selector and Speed Control..............................393
			Horn.....................................................................393
			Reverser Switch..........................................................394
		Steering Control Handle/Brake Control........................................395
			Parking Brake (B1).......................................................395
			Travel Brake (B2)........................................................395
			Braking Using Plugging Function..........................................396
		Dash Panel Layout............................................................397
			Key Switch...............................................................397
			Emergency Disconnect Switch..............................................397
			BDI/Hourmeter with Travel Interrupt......................................398
			Battery Discharge Indicator..............................................398
			Hourmeter................................................................399
		Rider Handrail (HMX Only)....................................................400
			Control for High Speed Control...........................................400
			Horn.....................................................................400
			Control for Lowering the Forks...........................................401
			Control for Raising the Forks............................................401
			Coast Control (HMX Only).................................................402
	Driving..........................................................................403
		Starting the Truck...........................................................404
		Braking......................................................................406
		Steering.....................................................................408
		Parking the Truck............................................................408
	Transporting Loads...............................................................409
		General......................................................................409
		Collecting a Load............................................................412
		Leaving a Load...............................................................413
	Battery..........................................................................414
		Type of Battery..............................................................414
		Changing the Battery.........................................................414
		Charging the Battery.........................................................416
			General Prohibition......................................................416
			Pre-charging.............................................................417
			During Charging..........................................................417
			After Charging...........................................................418
		Battery Maintenance..........................................................419
			Each Week................................................................419
			Each Month...............................................................420
	Daily Service/Safety Checks......................................................421
		Special Equipment............................................................424
	Maintenance......................................................................425
		General Information..........................................................425
		Safety Regulations with Maintenance Work.....................................425
		Maintenance Work that can be Carried out by You..............................428
		Maintenance Work that may be Carried out by Trained Maintenance Personnel....428
		Other Service and Repair Work................................................428
		Cleaning and Washing.........................................................429
			General..................................................................429
			External Cleaning........................................................429
			Cleaning the Motor Compartment...........................................429
			Electrical Components....................................................430
		Maintenance Chart............................................................431
		Lubrication Chart............................................................435
		Approved Oils and Grease.....................................................436
	Transporting and Storing the Truck...............................................437
		RMX/HMX Truck's Dimensions and Weight........................................437
		Lifting the Truck............................................................438
		Towing and Transporting a Disabled Truck.....................................439
		Storing the Truck............................................................440
			Battery..................................................................440
			Hydraulic System.........................................................440
			Drive Unit...............................................................440
		Starting After a Period of Disuse............................................440
	Recycling/Discarding.............................................................441
		Discarding the Battery.......................................................441
		Scrapping the Truck..........................................................441
			Chassis..................................................................441
			Hydraulic System.........................................................442
			Electrical System........................................................442
	Back Cover.......................................................................443

DESCRIPTION:

BT Prime-Mover HMX/RMX Operator’s Manuals – PDF DOWNLOAD

  • Federal and State laws require that operators be completely trained in the safe operations of lift trucks.
  • Before you start operating this lift truck, make sure that you understand all driving procedures. It is important to operate your lift truck safely and efficiently.
  • This manual will help you learn how to operate your lift truck. This manual describes the controls, special features and the functions of each control.
  • This manual is not a training manual. It is a guide to help authorized operators safely operate a lift truck. Illustrations in this manual show the operator correct procedures for checking, starting, operating, and stopping the lift truck.
  • This lift truck is built to take hard work but not abuse. This lift truck is built to be dependable, but, as with any lift truck. it is only as efficient as the operator and the persons responsible for maintaining it.

S.S 07/01/2025

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