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BT PRIME MOVER HMX/RMX MASTER PARTS MANUAL – PDF DOWNLOAD
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BT PRIME MOVER HMX/RMX MASTER PARTS MANUAL – PDF DOWNLOAD
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308493-000 1999_October
308493-000 2001_August
308493-000 2002_February
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Description
BT PRIME MOVER HMX/RMX MASTER PARTS MANUAL – PDF DOWNLOAD
FILE DETAILS:
BT PRIME MOVER HMX/RMX MASTER PARTS MANUAL – PDF DOWNLOAD
Language : English
Pages : 827
Downloadable : Yes
File Type : PDF
308493-000 1998_November
308493-000 1999_October
308493-000 2001_August
308493-000 2002_February
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT PRIME MOVER HMX/RMX MASTER PARTS MANUAL – PDF DOWNLOAD
HMX_RMX Master Welcome................................................................................... 1 308493-000 1998_November................................................................................. 2 Front Cover.......................................................................................... 2 Parts Ordering Instructions.......................................................................... 3 General Information.................................................................................. 4 Index................................................................................................ 7 0000 Chassis......................................................................................... 12 0300-000 Frame / Chassis......................................................................... 14 0340-000 Inspection covers (Shields & guards).................................................... 18 0341-000 Inspection covers (“EE” electrical box)................................................. 20 0342-000 Inspection covers (Splash guard)........................................................ 22 0390-000 Battery compartment parts............................................................... 24 0640-000 Drivers controls (Speed & direction).................................................... 26 0641-000 Drivers controls (Hand rail)............................................................ 28 0840-000 Driver protection (Reverser)............................................................ 30 0850-000 Signs, warnings......................................................................... 32 1000 Motors.......................................................................................... 34 1750-000 Pump motor (12 Volt).................................................................... 36 1750-100 Pump motor (24 Volt).................................................................... 38 1760-000 Drive motor (12 Volt)................................................................... 40 1760-100 Drive motor (24 Volt)................................................................... 42 1760-101 Drive motor (24 Volt)................................................................... 44 2000 Transmission/Drive Gear......................................................................... 46 2550-000 Mechanical drive gear unit.............................................................. 48 3000 Brake/Wheel System.............................................................................. 50 3300-000 Parking brake system.................................................................... 52 3360-000 Brake drum / disc assembly.............................................................. 54 3530-000 Drive wheel............................................................................. 56 3540-000 Support / swivel wheel.................................................................. 58 3550-000 Load wheels............................................................................. 60 3560-000 Caster wheel............................................................................ 62 3560-100 Caster wheel, spring Loaded............................................................. 64 3580-000 Guide wheels............................................................................ 66 4000 Steering System................................................................................. 68 4110-000 Steering arm / wheel (Tiler arm) Serial Number 27091001 - 27323100...................... 70 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP............................ 72 4111-000 Steering arm / wheel (Control head assembly)............................................ 74 4111-100 Steering arm / wheel (Walk along knob control head assembly)............................ 76 4180-000 Steering / radial bearing............................................................... 78 5000 Electrical System............................................................................... 80 5160-000 Horn.................................................................................... 82 5180-000 Static strap............................................................................ 84 5190-000 Battery connector....................................................................... 86 5192-100 300 Amp system line contactor........................................................... 88 5192-200 200/300 Amp system “EE” line contactor.................................................. 90 5230-000 Voltage / battery indicator............................................................. 92 5290-000 Hourmeter / speedometer................................................................. 94 5310-000 Start / stop switch..................................................................... 96 5330-000 Speed controls.......................................................................... 98 5360-000 Electrical modules (12 Volt )...........................................................100 5390-000 Control cables / harness (Handle head)..................................................102 5390-100 Control cables / harness (12 Volt RMX)..................................................104 5390-200 Control cables / harness (24 Volt, 300 Amp system)......................................106 5390-300 Control cables / harness (24 Volt, 400 Amp system)......................................108 5430-000 Motor cables, resistors (12 Volt RMX)...................................................110 5430-100 Motor cables, resistors (24 Volt, 300 Amp system).......................................112 5430-200 Motor cables, resistors (24 Volt, 400 Amp system).......................................114 5435-000 Contactor panel (12 Volt, RMX ).........................................................116 5440-000 Direction contactors....................................................................118 5450-000 Speed contactors 24 Volt (1A)...........................................................120 5450-100 Speed contactors (Field weakening)......................................................122 5460-000 Transistor panel (12 Volt)..............................................................124 5460-100 Transistor panel (24 Volt, 300 Amp system)..............................................126 5460-200 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 - 27300000............128 5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP..................130 5510-000 Micro switches..........................................................................132 5521-000 Relay...................................................................................134 5910-000 Control circuit breaker.................................................................136 5911-000 Power circuit breaker...................................................................138 5921-000 Solenoid................................................................................140 6000 Hydraulic System................................................................................142 6100-000 Hydraulic pump..........................................................................144 6100-001 Hydraulic pump..........................................................................146 6125-000 Hoses, pipes, connections, mounting points..............................................148 6125-001 Hoses, pipes, connections, mounting points..............................................150 6420-000 Lift cylinder...........................................................................152 6420-001 Lift cylinder (With grease fitting).....................................................154 7000 Operating Function - Lifting Device.............................................................156 8000 Peripheral/Installation Equipment...............................................................158 9000 Options/Attachments.............................................................................160 9660-000 Electrical heater (24 Volt).............................................................162 9660-100 Electrical heater.......................................................................164 9720-000 Tilting package guard...................................................................166 9730-000 Removable load backrest.................................................................168 10000 Tools..........................................................................................170 10010-00 Electrical controllers (Handset)........................................................172 10020-00 Special tools and lubrications..........................................................174 Numerical Index......................................................................................176 Back Cover...........................................................................................187 308493-000 1999_October..................................................................................188 Front Cover..........................................................................................188 Parts Ordering Instructions..........................................................................190 General Information..................................................................................191 Index................................................................................................195 0000 Chassis.........................................................................................200 0300-000 Frame / Chassis Serial Number 25268001 - UP.............................................202 0340-000 Inspection covers (Shields & guards)....................................................206 0341-000 Inspection covers (“EE” electrical box).................................................208 0342-000 Inspection covers (Splash guard)........................................................210 0390-000 Battery compartment parts...............................................................212 0640-000 Drivers controls (Speed & direction)....................................................214 0641-000 Drivers controls (Hand rail)............................................................216 0840-000 Driver protection (Reverser)............................................................218 0850-000 Signs, warnings.........................................................................220 1000 Motors..........................................................................................222 1750-000 Pump motor (12 Volt)....................................................................224 1750-100 Pump motor (24 Volt)....................................................................226 1760-000 Drive motor (12 Volt)...................................................................228 1760-100 Drive motor (24 Volt)...................................................................230 1760-101 Drive motor (24 Volt)...................................................................232 2000 Transmission / Drive Gear.......................................................................234 2550-000 Mechanical drive gear unit..............................................................236 3000 Brake / Wheel System............................................................................238 3300-000 Parking brake system....................................................................240 3360-000 Brake drum / disc assembly..............................................................242 3530-000 Drive wheel.............................................................................244 3540-000 Support / swivel wheel..................................................................246 3550-000 Load wheels.............................................................................248 3560-000 Caster wheel............................................................................250 3560-100 Caster wheel, spring Loaded.............................................................252 3580-000 Guide wheels Serial Number 25268001 - UP................................................254 4000 Steering System.................................................................................256 4110-000 Steering arm / wheel (Tiler arm) Serial Number 27091001 - 27323100......................258 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP............................260 4111-000 Steering arm / wheel (Control head assembly)............................................262 4111-100 Steering arm / wheel (Walk along knob control head assembly)............................264 4180-000 Steering / radial bearing...............................................................266 5000 Electrical System...............................................................................268 5160-000 Horn....................................................................................270 5180-000 Static strap............................................................................272 5190-000 Battery connector.......................................................................274 5192-100 300 Amp system line contactor...........................................................276 5192-200 200/300 Amp system “EE” line contactor..................................................278 5230-000 Voltage / battery indicator.............................................................280 5290-000 Hourmeter / speedometer.................................................................282 5310-000 Start / stop switch.....................................................................284 5330-000 Speed controls..........................................................................286 5360-000 Electrical modules (12 Volt )...........................................................288 5390-000 Control cables / harness (Handle head)..................................................290 5390-100 Control cables / harness (12 Volt RMX)..................................................292 5390-200 Control cables / harness (24 Volt, 300 Amp system)......................................294 5390-300 Control cables / harness (24 Volt, 400 Amp system)......................................296 5430-000 Motor cables, resistors (12 Volt RMX)...................................................298 5430-100 Motor cables, resistors (24 Volt, 300 Amp system).......................................300 5430-200 Motor cables, resistors (24 Volt, 400 Amp system).......................................302 5435-000 Contactor panel (12 Volt, RMX ).........................................................304 5440-000 Direction contactors....................................................................306 5450-000 Speed contactors 24 Volt (1A)...........................................................308 5450-100 Speed contactors (Field weakening)......................................................310 5460-000 Transistor panel (12 Volt)..............................................................312 5460-100 Transistor panel (24 Volt, 300 Amp system)..............................................314 5460-200 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 - 27300000............316 5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP..................318 5510-000 Micro switches..........................................................................320 5521-000 Relay...................................................................................322 5910-000 Control circuit breaker.................................................................324 5911-000 Power circuit breaker...................................................................326 5921-000 Solenoid................................................................................328 6000 Hydraulic System................................................................................330 6100-000 Hydraulic pump..........................................................................332 6100-001 Hydraulic pump..........................................................................334 6125-000 Hoses, pipes, connections, mounting points..............................................336 6125-001 Hoses, pipes, connections, mounting points..............................................338 6420-000 Lift cylinder...........................................................................340 6420-001 Lift cylinder (With grease fitting).....................................................342 7000 Operating Function - Lifting Device.............................................................344 8000 Peripheral / Installation Equipment.............................................................346 9000 Options / Attachments...........................................................................348 9660-000 Electrical heater (24 Volt).............................................................350 9660-100 Electrical heater.......................................................................352 9720-000 Tilting package guard...................................................................354 9730-000 Removable load backrest.................................................................356 10000 Tools..........................................................................................358 10010-000 Electrical controllers (Handset).......................................................360 10020-000 Special tools and lubrications.........................................................362 11000 Numerical Index................................................................................364 HMX/RMX Electical Truck Numerical Index..........................................................366 Back Cover...........................................................................................383 308493-000 2001_August...................................................................................384 Front Cover..........................................................................................384 Parts Ordering Instructions..........................................................................386 General Information..................................................................................387 Index................................................................................................390 0000 Chassis.........................................................................................394 0300-000 Frame / Chassis Serial Number 25268001 - 29249000.......................................396 0300-001 Frame / Chassis Serial Number 29249001 - UP.............................................400 0340-000 Inspection covers (Shields & guards)....................................................404 0341-000 Inspection covers (“EE” electrical box).................................................406 0342-000 Inspection covers (Splash guard)........................................................408 0390-000 Battery compartment parts...............................................................410 0640-000 Drivers controls (Speed & direction)....................................................412 0641-000 Drivers controls (Hand rail)............................................................414 0840-000 Driver protection (Reverser)............................................................416 0850-000 Signs, warnings Serial Number 25268001 - 31136000.......................................418 0850-001 Signs, warnings Serial Number 31136001 - UP.............................................420 1000 Motors..........................................................................................422 1750-000 Pump motor (12 Volt)....................................................................424 1750-100 Pump motor (24 Volt)....................................................................426 1760-000 Drive motor (12 Volt)...................................................................428 1760-100 Drive motor (24 Volt)...................................................................430 1760-101 Drive motor (24 Volt)...................................................................432 2000 Transmission / Drive Gear.......................................................................434 2550-000 Mechanical drive gear unit..............................................................436 3000 Brake / Wheel System............................................................................438 3300-000 Parking brake system....................................................................440 3360-000 Brake drum/disc assembly................................................................442 3530-000 Drive wheel.............................................................................444 3540-000 Support / swivel wheel..................................................................446 3550-000 Load wheels.............................................................................448 3560-000 Caster wheel............................................................................450 3560-100 Caster wheel, spring Loaded.............................................................452 3580-000 Guide wheels Serial Number 25268001 - 29249001..........................................454 3580-001 Guide wheels Serial Number 29249001 - UP................................................456 3580-100 Glide entry Serial Number 29249001 - UP.................................................458 4000 Steering System.................................................................................460 4110-000 Steering arm / wheel (Tiler arm) Serial Number 27091001 - 27323100......................462 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - 31136001......................464 4110-002 Steering arm / wheel (Tiler arm) Serial Number 31136001 - UP............................466 4111-000 Steering arm / wheel (Head).............................................................468 4111-100 Steering arm / wheel (Walk along knob control head assembly)............................470 4180-000 Steering / radial bearing...............................................................472 5000 Electrical System...............................................................................474 5160-000 Horn....................................................................................476 5180-000 Static strap............................................................................478 5190-000 Battery connector.......................................................................480 5192-100 300 Amp system line contactor...........................................................482 5192-200 200/300 Amp system “EE” line contactor..................................................484 5230-000 Voltage / battery indicator.............................................................486 5290-000 Hourmeter / speedometer.................................................................488 5310-000 Start / stop switch Serial Number 27324000 - 31136001...................................490 5310-001 Start / stop switch Serial Number 31136001 - UP.........................................492 5330-000 Speed controls..........................................................................494 5360-000 Electrical modules (12 Volt )...........................................................496 5390-000 Control cables / harness (Handle head)..................................................498 5390-100 Control cables / harness (12 Volt RMX)..................................................500 5390-200 Control cables / harness (24 Volt, 300 Amp system) Serial Number 27328000 - 31136000....502 5390-201 Control cables / harness (24 Volt, 300 Amp system) Serial Number 31136001 - UP..........504 5390-300 Control cables / harness (24 Volt, 400 Amp system) Serial Number 27328000 - 31136000....506 5390-301 Control cables / harness (24 Volt, 400 Amp system) Serial Number 31136001 - UP..........508 5430-000 Motor cables, resistors (12 Volt RMX)...................................................510 5430-100 Motor cables, resistors (24 Volt, 300 Amp system).......................................512 5430-200 Motor cables, resistors (24 Volt, 400 Amp system).......................................514 5435-000 Contactor panel (12 Volt, RMX ).........................................................516 5440-000 Direction contactors....................................................................518 5450-000 Speed contactors 24 Volt (1A)...........................................................520 5450-100 Speed contactors (Field weakening)......................................................522 5460-000 Transistor panel (12 Volt)..............................................................524 5460-100 Transistor panel (24 Volt, 300 Amp system)..............................................526 5460-200 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 - 27300000............528 5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP..................530 5510-000 Micro switches..........................................................................532 5521-000 Relay...................................................................................534 5910-000 Control circuit breaker.................................................................536 5911-000 Power circuit breaker...................................................................538 5921-000 Solenoid................................................................................540 6000 Hydraulic System................................................................................542 6100-000 Hydraulic pump..........................................................................544 6100-001 Hydraulic pump..........................................................................546 6125-000 Hoses, pipes, connections, mounting points (Replaced by 6125-001).......................548 6125-001 Hoses, pipes, connections, mounting points..............................................550 6420-000 Lift cylinder Serial Number 27328000 - 29248000.........................................552 6420-001 Lift cylinder Serial Number 29248001 - UP...............................................554 6420-100 Lift cylinder (With grease fitting) Serial Number 27328000 - 29248000...................556 6420-101 Lift cylinder (With grease fitting) Serial Number 29248001 - UP.........................558 7000 Operating Function - Lifting Device.............................................................560 8000 Peripheral / Installation Equipment.............................................................562 9000 Options / Attachments...........................................................................564 9660-000 Electrical heater (24 Volt).............................................................566 9660-100 Electrical heater.......................................................................568 9720-000 Tilting package guard...................................................................570 9730-000 Removable load backrest.................................................................572 10000 Tools..........................................................................................574 10010-000 Electrical controllers (Handset).......................................................576 10020-000 Special tools and lubrications.........................................................578 11000 Alphabetical/ Numerical Index..................................................................580 Alphabetical Index...............................................................................582 Numerical Index..................................................................................588 Back Cover...........................................................................................595 308493-000 2002_February.................................................................................596 Front Cover..........................................................................................596 Parts Ordering Instructions..........................................................................598 General Information..................................................................................599 Index................................................................................................602 0000 Chassis.........................................................................................606 0300-000 Frame / Chassis Serial Number 25268001 - 29249000.......................................608 0300-001 Frame / Chassis Serial Number 29249001 - UP.............................................612 0340-000 Inspection covers (Shields & guards) (Replaced by 0340-001).............................616 0340-001 Inspection covers (Shields & guards)....................................................618 0341-000 Inspection covers (“EE” electrical box).................................................620 0342-000 Inspection covers (Splash guard)........................................................622 0390-000 Battery compartment parts...............................................................624 0640-000 Drivers controls (Speed & direction)....................................................626 0641-000 Drivers controls (Hand rail)............................................................628 0840-000 Driver protection (Reverser)............................................................630 0850-000 Signs, warnings Serial Number 25268001 - 31136000.......................................632 0850-001 Signs, warnings Serial Number 31136001 - UP (Replaced by 0850-002)......................634 0850-002 Signs, warnings Serial Number 31136001 - UP.............................................636 1000 Motors..........................................................................................638 1750-000 Pump motor (12 Volt) Serial Number 241341 - UP..........................................640 1750-100 Pump motor (24 Volt) Serial number 241341 - 32007000....................................642 1750-101 24 Volt Pump motor Serial number 32007001 - UP..........................................644 1760-000 Drive motor (12 Volt) Serial Number 241341 - UP.........................................646 1760-100 Drive motor (24 Volt) Serial Number 241341 - 2717100X...................................648 1760-101 Drive motor (24 Volt) Serial Number 2717100X - UP.......................................650 1760-102 Drive motor (24 Volt) Serial Number 2717100X - UP.......................................652 2000 Transmission / Drive Gear.......................................................................654 2550-000 Mechanical drive gear unit..............................................................656 3000 Brake / Wheel System............................................................................658 3300-000 Parking brake system....................................................................660 3360-000 Brake drum/disc assembly................................................................662 3530-000 Drive wheel.............................................................................664 3540-000 Support / swivel wheel..................................................................666 3550-000 Load wheels.............................................................................668 3560-000 Caster wheel............................................................................670 3560-100 Caster wheel, spring Loaded.............................................................672 3580-000 Guide wheels Serial Number 25268001 - 29249001..........................................674 3580-001 Guide wheels Serial Number 29249001 - UP................................................676 3580-100 Glide entry Serial Number 29249001 - UP.................................................678 4000 Steering System.................................................................................680 4110-000 Steering arm / wheel (Tiler arm) Serial Number 27091001 - 27323100......................682 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - 31136001......................684 4110-002 Steering arm / wheel (Tiler arm) Serial Number 31136001 - UP............................686 4111-000 Steering arm / wheel (Head).............................................................688 4111-100 Steering arm / wheel (Walk along knob control head assembly)............................690 4180-000 Steering / radial bearing...............................................................692 5000 Electrical System...............................................................................694 5160-000 Horn....................................................................................696 5180-000 Static strap............................................................................698 5190-000 Battery connector.......................................................................700 5192-100 300 Amp system line contactor...........................................................702 5192-200 200/300 Amp system “EE” line contactor..................................................704 5230-000 Voltage / battery indicator.............................................................706 5290-000 Hourmeter / speedometer.................................................................708 5310-000 Start / stop switch Serial Number 27324000 - 31136001...................................710 5310-001 Start / stop switch Serial Number 31136001 - UP.........................................712 5330-000 Speed controls..........................................................................714 5360-000 Electrical modules (12 Volt )...........................................................716 5390-000 Control cables / harness (Handle head)..................................................718 5390-100 Control cables / harness (12 Volt RMX)..................................................720 5390-200 Control cables / harness (24 Volt, 300 Amp system) Serial Number 27328000 - 31136000....722 5390-201 Control cables / harness (24 Volt, 300 Amp system) Serial Number 31136001 - UP..........724 5390-300 Control cables / harness (24 Volt, 400 Amp system) Serial Number 27328000 - 31136000....726 5390-301 Control cables / harness (24 Volt, 400 Amp system) Serial Number 31136001 - UP..........728 5430-000 Motor cables, resistors (12 Volt RMX)...................................................730 5430-100 Motor cables, resistors (24 Volt, 300 Amp system).......................................732 5430-200 Motor cables, resistors (24 Volt, 400 Amp system).......................................734 5435-000 Contactor panel (12 Volt, RMX ).........................................................736 5440-000 Direction contactors....................................................................738 5450-000 Speed contactors 24 Volt (1A)...........................................................740 5450-100 Speed contactors (Field weakening)......................................................742 5460-000 Transistor panel (12 Volt)..............................................................744 5460-100 Transistor panel (24 Volt, 300 Amp system)..............................................746 5460-200 Transistor panel (24 Volt, 400 Amp system) Serial number 27179000 - 27300000............748 5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP..................750 5510-000 Micro switches..........................................................................752 5521-000 Relay...................................................................................754 5910-000 Control circuit breaker.................................................................756 5911-000 Power circuit breaker...................................................................758 5921-000 Solenoid................................................................................760 6000 Hydraulic System................................................................................762 6100-000 Hydraulic pump Serial number 241341 - 32007000..........................................764 6100-001 Hydraulic pump Serial number 241341 - 32007000..........................................766 6100-002 Hydraulic pump, 12 Volt Serial number 241341 - UP.......................................768 6100-100 6500 lbs (2948 kg) Hydraulic pump, 24 Volt Serial number 32007001 - UP..................770 6100-200 8000 lbs (3628 kg) Hydraulic pump, 24 Volt Serial number 32007001 - UP..................772 6125-000 Hoses, pipes, connections, mounting points (Replaced by 6125-001).......................774 6125-001 Hoses, pipes, connections, mounting points Serial number 241341 - 32007000..............776 6125-002 Hoses, pipes, connections, mounting points Serial number 32007001 -UP...................778 6420-000 Lift cylinder Serial Number 27328000 - 29248000.........................................780 6420-001 Lift cylinder Serial Number 29248001 - UP...............................................782 6420-100 Lift cylinder (With grease fitting) Serial Number 27328000 - 29248000...................784 6420-101 Lift cylinder (With grease fitting) Serial Number 29248001 - UP.........................786 7000 Operating Function - Lifting Device.............................................................788 8000 Peripheral / Installation Equipment.............................................................790 9000 Options / Attachments...........................................................................792 9660-000 Electrical heater (24 Volt).............................................................794 9660-100 Electrical heater.......................................................................796 9720-000 Tilting package guard...................................................................798 9730-000 Removable load backrest.................................................................800 10000 Tools..........................................................................................802 10010-000 Electrical controllers (Handset).......................................................804 10020-000 Special tools and lubrications.........................................................806 11000 Alphabetical/ Numerical Index..................................................................808 Alphabetical Index...............................................................................810 Numerical Index..................................................................................818 Back Cover...........................................................................................827
DESCRIPTION:
BT PRIME MOVER HMX/RMX MASTER PARTS MANUAL – PDF DOWNLOAD
HOW TO ORDER
- When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
- Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.
- All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory
S.S 07/01/2025
