BT PRIME MOVER CSX10/20/30/40 PARTS MANUALS – PDF DOWNLOAD

Description

BT PRIME MOVER CSX10/20/30/40 PARTS MANUALS – PDF DOWNLOAD

FILE DETAILS:

BT PRIME MOVER CSX10/20/30/40 PARTS MANUALS – PDF DOWNLOAD

Language : English
Pages : 1434
Downloadable : Yes
File Type : PDF

304954-000 1996_October
304954-000 1997_February
304954-000 1997_December
304954-000 1998_August
304954-000 1999_October
304954-001 2001_August
304954-002 2002_January

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT PRIME MOVER CSX10/20/30/40 PARTS MANUALS – PDF DOWNLOAD

Front Cover..............................................................................   2
Parts Ordering Instructions..............................................................   3
General Information......................................................................   4
Index....................................................................................   6
Section 0000.............................................................................   9
	0300-000 Frame / Chassis............................................................. 184
	0340-002 Inspection covers (“EE” electrical box)..................................... 544
	0340-005 Inspection covers (Shields & guards)........................................1214
	0370-001 Counter balance weight...................................................... 548
	0390-000 Battery compartment parts (7” battery)......................................1218
	0390-001 Battery compartment parts (13.3” battery)...................................1220
	0640-003 Drivers controls (one spool valve handle)...................................1222
	0640-005 Drivers controls (two spool valve handle)...................................1224
	0640-016 Drivers controls (speed & direction)........................................ 200
	0840-012 Driver protection...........................................................1228
	0850-002 Signs, warnings.............................................................1230
Section 1000.............................................................................  31
	1700-003 Electrical drive motor (200AMP traction system)............................. 564
	1700-004 Electrical drive motor (300AMP traction system).............................1234
Section 2000.............................................................................  35
	2550-001 Mechanical drive gear unit..................................................1236
Section 3000.............................................................................  37
	3300-000 Parking brake system (200AMP traction system)............................... 570
	3300-001 Parking brake system (300AMP traction system)...............................1240
	3360-000 Brake drum/disc assembly....................................................1242
	3530-000 Drive wheel.................................................................1244
	3540-001 Support / swivel wheel......................................................   0
	3550-001 Fork / support arm wheels................................................... 222
	3560-001 Stabilizer wheel............................................................ 582
Section 4000.............................................................................  51
	4110-019 Steering arm / wheel........................................................1252
	4180-001 Steering / radial bearing...................................................  54
Section 5000.............................................................................  55
	5160-011 General alarm signal........................................................ 230
	5180-000 Current collector, cable drum...............................................1258
	5190-009 Battery cut out contactor / plug (battery connector)........................1260
	5190-010 Battery cut out contactor / plug (200AMP traction system)...................1262
	5190-011 Battery cut out contactor / plug (300AMP traction system)...................1264
	5230-002 Voltage / battery indicator................................................. 598
	5290-001 Hourmeter / speedometer.....................................................1268
	5310-017 Start / stop switch.........................................................  70
	5330-011 Speed controls.............................................................. 246
	5390-001 Control cables / harnesses.................................................. 606
	5430-012 Motor cables, resistors (200AMP traction system)............................1276
	5430-013 Motor cables, resistors (300AMP traction system)............................1278
	5460-013 Transistor panel (200AMP traction system)................................... 254
	5460-014 Transistor panel (300AMP traction system)................................... 614
	5510-010 Micro switches..............................................................1284
	5550-001 Electromagnetic valve.......................................................1286
	5590-002 Control cables, harness.....................................................1288
	5610-001 Pump contactor..............................................................1290
	5810-003 Pump motor.................................................................. 624
Section 6000.............................................................................  93
	6100-000 Hydraulic pump (Model # DM-1005)............................................1294
	6100-001 Hydraulic pump (Model # DM-1006)............................................1296
	6110-001 Hydraulic tank..............................................................1298
	6120-001 Hoses, pipes, connections, mounting points (one spool valve)................1300
	6120-002 Hoses, pipes, connections, mounting points (two spool valve)................ 102
	6125-000 Hoses, pipes, connections, mounting points (two stage mast).................1304
	6125-001 Hoses, pipes, connections, mounting points (two stage full freelift)........1306
	6125-002 Hoses, pipes, connections, mounting points (two stage mast)................. 108
	6125-013 Hoses, pipes, connections, mounting points (three stage mast)...............1310
	6125-014 Hoses, pipes, connections, mounting points (two stage mast).................1312
	6160-001 Control valve (one spool control valve).....................................1314
	6160-002 Control valve (two spool control valve)..................................... 648
	6170-001 Pressure / flow control valve............................................... 118
Section 7000............................................................................. 119
	7105-000 Mast pivet..................................................................1320
	7110-006 Mast section (two stage mast)...............................................1322
	7110-007 Mast section (two stage mast)...............................................1324
	7110-008 Mast section (two stage full freelift mast)................................. 658
	7110-009 Mast section (three stage mast)............................................. 128
	7170-001 Lifting gear (two stage mast)............................................... 662
	7170-002 Lifting gear (two/three stage mast)......................................... 872
	7170-004 Lifting gear (two stage full freelift mast).................................1334
	7210-001 Sideshifter / fork spreader.................................................1336
	7310-001 Lift cylinder (two stage mast)..............................................1338
	7310-002 Lift cylinder (two stage mast).............................................. 140
	7310-003 Lift cylinder (two stage full freelift staging cylinder)....................1342
	7310-004 Lift cylinder (two stage full freelift, freelift cylinder).................. 884
	7310-005 Lift cylinder (three stage mast freelift cylinder)..........................1346
	7310-006 Lift cylinder (three stage mast staging cylinder)...........................1348
	7320-000 Tilt cylinder............................................................... 890
	7410-001 Fork, carpet boom, hook.....................................................1352
	7420-001 Fork carriage unit (two stage mast).........................................1354
	7420-002 Fork carriage unit (two stage mast).........................................1356
	7420-003 Fork carriage unit (two stage full freelift mast)...........................1358
	7420-004 Fork carriage unit (three stage mast).......................................1360
Section 9000............................................................................. 161
	9100-002 Attachments (Auxiliary/Sideshifter two stage mast).......................... 336
	9100-003 Attachments (Auxiliary/Sideshifter three stage mast)........................1364
	9370-003 Warning lights / alarm...................................................... 906
	9390-000 Positioning equipment.......................................................1368
	9500-006 Extra mechanical equipment..................................................1370
	9660-000 Electrical heater........................................................... 912
	9910-000 Electrical controllers (Handset)............................................1374
Back Cover............................................................................... 175
Front Cover.............................................................................. 176
Parts Odering Instructions............................................................... 177
General Information...................................................................... 178
Index.................................................................................... 180
Section 0000............................................................................. 183
	0300-005 Frame / Chassis............................................................. 184
	0340-002 Inspection covers (“EE” electrical box)..................................... 544
	0340-005 Inspection covers (Shields & guards)........................................1214
	0370-001 Counter balance weight...................................................... 548
	0390-000 Battery compartment parts (7 in. battery)...................................1218
	0390-001 Battery compartment parts (13.3 in. battery)................................1220
	0640-003 Drivers controls (one spool valve handle)...................................1222
	0640-005 Drivers controls (two spool valve handle)...................................1224
	0640-016 Drivers controls (Speed & direction)........................................ 200
	0840-011 Driver protection (Reverser)................................................1228
	0850-002 Signs, warnings.............................................................1230
Section 1000............................................................................. 205
	1700-002 Electrical drive motor (200 AMP traction system)............................ 564
	1700-004 Electrical drive motor (24 Volt 300/400 AMP traction system)................1234
	1700-014 Electrical drive motor (24 Volt 200 AMP traction system)....................1236
Section 2000............................................................................. 211
	2550-001 Mechanical drive gear unit.................................................. 212
Section 3000............................................................................. 213
	3300-000 Parking brake system (200 AMP traction system)..............................1240
	3300-001 Parking brake system (300 AMP traction system)..............................1242
	3360-000 Brake drum/disc assembly....................................................1244
	3530-000 Drive wheel.................................................................   0
	3540-001 Support / swivel wheel...................................................... 222
	3550-001 Fork / support arm wheels................................................... 582
	3560-001 Stabilizer wheel............................................................1252
Section 4000............................................................................. 227
	4110-000 Steering arm / wheel (Tiler arm) Effective Serial Number 27324000 and UP....1254
	4110-011 Steering arm / wheel (Control head assembly)................................1256
	4180-001 Steering / radial bearing................................................... 232
Section 5000............................................................................. 233
	5160-011 General alarm signal........................................................ 234
	5180-000 Current collector, cable drum...............................................1262
	5190-009 Battery cut out contactor / plug (Battery connector)........................1264
	5190-010 Battery cut out contactor / plug (200 AMP traction system).................. 240
	5190-011 Battery cut out contactor / plug (300/400 AMP traction system)..............1268
	5230-002 Voltage / battery indicator.................................................1270
	5290-001 Hourmeter / speedometer..................................................... 246
	5310-017 Start / stop switch......................................................... 248
	5330-011 Speed controls..............................................................1276
	5390-001 Control cables / harnesses..................................................1278
	5430-011 Motor cables, resistors (200 AMP traction system)........................... 254
	5430-013 Motor cables, resistors (300 AMP traction system)........................... 614
	5460-014 Transistor panel (300 AMP traction system)..................................1284
	5460-015 Transistor panel (200 AMP traction system)..................................1286
	5510-010 Micro switches..............................................................1288
	5550-001 RRX35 / RRX45 / RDX30 Electromagnetic valve (Manifold assembly).............1290
	5590-002 Control cables, harness..................................................... 624
	5610-000 Pump contactor..............................................................1294
	5810-002 Pump motor..................................................................1296
Section 6000............................................................................. 271
	6100-000 Hydraulic pump (Model # DM-1005)............................................1298
	6100-001 Hydraulic pump (Model # DM-1006)............................................1300
	6110-001 Hydraulic tank..............................................................1302
	6120-001 Hoses, pipes, connections, mounting points (one spool valve)................1304
	6120-002 Hoses, pipes, connections, mounting points (two spool valve)................ 280
	6125-000 Two stage mast lines Serial Number 25268000 -28163000....................... 282
	6125-001 Hoses, pipes, connections, mounting points (two stage full freelift)........1310
	6125-002 Hoses, pipes, connections, mounting points (two stage mast)................. 286
	6125-013 Hoses, pipes, connections, mounting points (three stage mast)...............1314
	6125-026 Hoses, pipes, connections, mounting points (two stage mast)................. 648
	6125-046 Hoses, pipes, connections, mounting points (two stage mast) CSX10...........1318
	6160-001 Control valve (one spool control valve).....................................1320
	6160-002 Control valve (Two spool control valve).....................................1322
	6170-001 Pressure / flow control valve............................................... 298
Section 7000............................................................................. 299
	7105-000 Mast pivot.................................................................. 658
	7110-006 Mast section (two stage mast) Effective Serial Number 25268000 and ?........ 302
	7110-007 Mast section (two stage mast)............................................... 662
	7110-008 Mast section (two stage full freelift mast)................................. 872
	7110-009 Mast section (three stage mast)............................................. 308
	7170-000 Lifting gear (two stage full freelift mast).................................1336
	7170-001 Lifting gear (two stage mast)...............................................1338
	7170-002 Lifting gear (two/three stage mast).........................................1340
	7210-001 Sideshifter / fork spreader.................................................1342
	7310-001 Lift cylinder (two stage mast) Serial number 25268000 and ?................. 884
	7310-002 Lift cylinder (two stage mast).............................................. 320
	7310-003 Lift cylinder (two stage full freelift staging cylinder)....................1348
	7310-004 Lift cylinder (two stage full freelift, freelift cylinder).................. 890
	7310-005 Lift cylinder (Three stage mast freelift cylinder)..........................1352
	7310-006 Lift cylinder (Three stage mast staging cylinder)...........................1354
	7320-000 Tilt cylinder...............................................................1356
	7410-001 Fork, carpet boom, hook.....................................................1358
	7420-001 Fork carriage unit (two stage mast).........................................1360
	7420-002 Fork carriage unit (two stage mast)......................................... 336
	7420-003 Fork carriage unit (two stage full freelift mast)...........................1364
	7420-004 Fork carriage unit (three stage mast)....................................... 340
Section 9000............................................................................. 341
	9100-002 Attachments (Auxiliary/Sideshifter two stage mast)..........................1368
	9100-003 Attachments (Auxiliary/Sideshifter three stage mast)........................1370
	9370-003 Warning lights / alarm...................................................... 912
	9390-000 Positioning equipment.......................................................1374
	9500-006 Extra mechanical equipment..................................................1376
	9660-000 Electrical heater...........................................................1378
	9910-000 Electrical controllers (Handset)............................................1380
Back Cover............................................................................... 355
Front Cover.............................................................................. 356
Parts Ordering Instructions.............................................................. 357
Field Modifications...................................................................... 357
General Information...................................................................... 358
Index.................................................................................... 360
0000 - Chassis........................................................................... 365
	0300-005 Frame/Chassis............................................................... 366
	0340-002 Inspection Covers ("EE" electrical box)..................................... 368
	0340-005 Inspection Covers (shields & guards)........................................ 370
	0370-001 Counter Balance Weight...................................................... 372
	0390-000 Battery Compartment Parts (7" battery)...................................... 374
	0390-001 Battery Compartment Parts (13.3" battery)................................... 376
	0640-003 Drivers Controls (one spool valve handle)................................... 378
	0640-005 Drivers Controls (two spool valve handle)................................... 380
	0640-016 Drivers Controls (speed & direction)........................................ 382
	0840-011 Driver Protection........................................................... 384
	0850-002 Signs, Warnings............................................................. 386
1000 - Drive Motor....................................................................... 387
	1700-002 Electrical Drive Motor (200AMP traction system)............................. 388
	1700-004 Electrical Drive Motor (300AMP traction system)............................. 390
2000 - Drive Gear/Transmission........................................................... 391
	2550-001 Mechanical Drive Gear Unit.................................................. 392
3000 - Brake/Wheel System................................................................ 393
	3300-000 Parking Brake System (200AMP traction system)............................... 394
	3300-001 Parking Brake System (300AMP traction system)............................... 396
	3360-000 Brake Drum/Disc Assembly.................................................... 398
	3530-000 Drive Wheel................................................................. 400
	3540-001 Support/Swivel Wheel........................................................ 402
	3550-001 Fork/Support Arm Wheels..................................................... 404
	3560-001 Stabilizer Wheel............................................................ 406
4000 - Steering System................................................................... 407
	4110-019 Steering Arm/Wheel.......................................................... 408
	4180-001 Steering/Radial Bearing..................................................... 410
5000 - Electrical System................................................................. 411
	5160-011 General Alarm Signal........................................................ 412
	5180-000 Current Collector, Cable Drum............................................... 414
	5190-009 Battery Cut Out Contactor/Plug (battery connector).......................... 416
	5190-010 Battery Cut Out Contactor/Plug (200AMP traction system)..................... 418
	5230-002 Voltage/Battery Indicator................................................... 422
	5290-001 Hourmeter/Speedometer....................................................... 424
	5310-017 Start/Stop Switch........................................................... 426
	5330-011 Speed Controls.............................................................. 428
	5390-001 Control Cables/Harnesses.................................................... 430
	5430-011 Motor Cables, Resistors (200AMP traction system)............................ 432
	5430-013 Motor Cables, Resistors (300AMP traction system)............................ 434
	5460-014 Transistor Panel (300AMP traction system)................................... 436
	5460-015 Transistor Panel (200AMP traction system)................................... 438
	5510-010 Micro Switches.............................................................. 440
	5550-001 Electromagnetic Valve....................................................... 442
	5590-002 Control Cables, Harness..................................................... 444
	5610-001 Pump Contactor.............................................................. 446
	5810-002 Pump Motor.................................................................. 448
6000 - Hydraulic System.................................................................. 449
	6100-000 Hydraulic Pump (Model # DM-1005)............................................ 450
	6100-001 Hydraulic Pump (Model # DM-1006)............................................ 452
	6110-001 Hydraulic Tank.............................................................. 454
	6120-001 Hoses, Pipes, Connections, Mounting Points (one spool valve)................ 456
	6120-002 Hoses, Pipes, Connections, Mounting Points (two spool valve)................ 458
	6125-000 Hoses, Pipes, Connections, Mounting Points (two stage mast)................. 460
	6125-001 Hoses, Pipes, Connections, Mounting Points (two stage full freelift)........ 462
	6125-002 Hoses, Pipes, Connections, Mounting Points (two stage mast)................. 464
	6125-013 Hoses, Pipes, Connections, Mounting Points (three stage mast)............... 466
	6125-014 Hoses, Pipes, Connections, Mounting Points (two stage mast)................. 468
	6160-001 Control Valve (one spool control valve)..................................... 470
	6160-002 Control Valve (two spool control valve)..................................... 472
	6170-001 Pressure/Flow Control Valve................................................. 474
7000 - Operating Function - Lifting Mast/Cylinder........................................ 475
	7105-000 Mast Pivot.................................................................. 476
	7110-006 Mast Section (two stage mast)............................................... 478
	7110-007 Mast Section (two stage mast)............................................... 480
	7110-008 Mast Section (two stage full freelift mast)................................. 482
	7110-009 Mast Section (three stage mast)............................................. 484
	7170-000 Lifting Gear (two stage full freelift mast)................................. 486
	7170-001 Lifting Gear (two stage mast)............................................... 488
	7170-002 Lifting Gear (two/three stage mast)......................................... 490
	7210-001 Sideshifter/Fork Spreader................................................... 492
	7310-001 Lift Cylinder (two stage mast).............................................. 494
	7310-002 Lift Cylinder (two stage mast).............................................. 496
	7310-003 Lift Cylinder (two stage full freelift staging cylinder).................... 498
	7310-004 Lift Cylinder (two stage full freelift, freelift cylinder).................. 500
	7310-005 Lift Cylinder (three stage mast freelift cylinder).......................... 502
	7310-006 Lift Cylinder (three stage mast staging cylinder)........................... 504
	7320-000 Tilt Cylinder............................................................... 506
	7410-001 Fork, Carpet Boom, Hook..................................................... 508
	7420-001 Fork Carriage Unit (two stage mast)......................................... 510
	7420-002 Fork Carriage Unit (two stage mast)......................................... 512
	7420-003 Fork Carriage Unit (two stage full freelift mast)........................... 514
	7420-004 Fork Carriage Unit (three stage mast)....................................... 516
9000 - Options/Attachments............................................................... 517
	9100-002 Attachments (auxiliary/sideshifter two stage mast).......................... 518
	9100-003 Attachments (auxiliary/sideshifter three stage mast)........................ 520
	9370-003 Warning Lights/Alarm........................................................ 522
	9390-000 Positioning Equipment....................................................... 524
	9500-006 Extra Mechanical Equipment.................................................. 526
	9660-000 Electrical Heater........................................................... 528
	9910-000 Electrical Controllers (handset)............................................ 530
Back Cover............................................................................... 531
Front Cover.............................................................................. 532
Parts Ordering Instructions.............................................................. 533
General Information...................................................................... 534
Index.................................................................................... 537
0000 Chassis............................................................................. 542
	0300-000 Frame / Chassis............................................................. 544
	0340-000 Inspection covers (Shields & guards)........................................ 546
	0340-100 Inspection covers (“EE” electrical box)..................................... 548
	0370-000 Counter balance weight......................................................1218
	0390-000 Battery compartment parts (7 in. [178 mm] battery)..........................1220
	0390-100 Battery compartment parts (9 in. [229 mm] battery)..........................1222
	0390-200 Battery compartment parts (13.3 in. [338 mm] battery).......................1224
	0640-000 Drivers controls (One spool valve handle)...................................1226
	0640-100 Drivers controls (Two spool valve handle)...................................1228
	0641-000 Drivers controls (Speed and direction)......................................1230
	0841-000 Driver protection (Reverser)................................................ 564
	0850-000 Signs, warnings.............................................................1234
1000 Motor............................................................................... 568
	1750-000 Pump motor.................................................................. 570
	1760-001 200 Amp system drive motor Serial Number 27108001 - UP......................1240
	1760-100 300 AMP system drive motor..................................................1242
2000 Tramsmission/Drive Gear............................................................. 576
	2550-000 Mechanical drive gear unit.................................................. 578
3000 Brake/Wheel System.................................................................. 580
	3300-000 200 Amp system parking brake system......................................... 582
	3300-100 300 Amp system parking brake system.........................................1252
	3360-000 Brake drum/disc assembly....................................................1254
	3530-000 Drive wheel.................................................................1256
	3540-000 Support / swivel wheel......................................................1258
	3550-000 Load wheels.................................................................1260
	3560-000 Caster assembly.............................................................1262
4000 Steering System..................................................................... 596
	4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................ 598
	4111-000 Steering arm / wheel (Control head assembly)................................1268
	4180-000 Steering / radial bearing................................................... 602
5000 Electrical System................................................................... 604
	5161-000 Horn........................................................................ 606
	5181-000 Static strap................................................................1276
	5190-000 Battery connector........................................................... 610
	5192-000 200 Amp system line contactor............................................... 612
	5192-100 300 Amp system line contactor............................................... 614
	5192-200 200/300 Amp system “EE” line contactor......................................1284
	5230-000 Voltage / battery indicator.................................................1286
	5290-000 Hourmeter / speedometer.....................................................1288
	5310-000 Start / stop switch......................................................... 622
	5330-000 Speed controls.............................................................. 624
	5390-000 Control cables / harnesses..................................................1294
	5430-000 200 Amp system motor power cables...........................................1296
	5430-100 300 Amp system motor power cables...........................................1298
	5460-000 200 Amp system transistor panel.............................................1300
	5460-100 300 Amp system transistor panel.............................................1302
	5510-000 Micro switches..............................................................1304
	5590-000 Control cables, harness.....................................................1306
	5610-000 Pump contactor..............................................................1308
6000 Hydraulic System.................................................................... 642
	6100-000 Hydraulic pump (Model # DM-1005)............................................1312
	6100-001 Hydraulic pump (Model # DM-1006)............................................1314
	6110-000 Hydraulic tank.............................................................. 648
	6120-000 One spool valve hydraulic lines.............................................1318
	6120-100 Two spool valve hydraulic lines............................................. 652
	6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP...................... 654
	6125-101 Two stage mast lines Serial Number 28163001 - UP............................ 656
	6125-300 Two stage mast lines........................................................ 658
	6125-400 Two stage full freelift lines............................................... 660
	6125-500 Three stage mast lines...................................................... 662
	6160-000 Control valve (One spool control valve)..................................... 872
	6160-100 Control valve (Two spool control valve).....................................1334
	6170-000 Pressure / flow control valve............................................... 668
	6220-000 Control valve (Manifold assembly)...........................................1338
	6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP....................1340
	6610-100 Two stage mast lift cylinder................................................ 674
	6610-200 Two stage full freelift staging cylinder.................................... 884
	6610-300 Three stage mast staging cylinder...........................................1346
	6620-200 Two stage full freelift, freelift cylinder..................................1348
	6620-300 Three stage mast freelift cylinder.......................................... 890
7000 Operating Function - Lifting Device................................................. 684
	7105-000 Mast pivot..................................................................1354
	7110-001 Two stage mast Serial Number 28163001 - UP.................................. 688
	7110-100 Two stage mast..............................................................1358
	7110-200 Two stage full freelift mast................................................1360
	7110-300 Three stage mast............................................................ 694
	7170-000 Two stage mast lifting gear.................................................1364
	7170-100 Two stage full freelift mast liftting gear.................................. 906
	7170-200 Two / three stage mast lifting gear.........................................1368
	7210-001 Sideshifter assembly Serial Number 28077002 - UP............................1370
	7320-000 Tilt cylinder............................................................... 912
	7410-000 Fork assembly...............................................................1374
	7420-000 Two stage mast fork carriage unit........................................... 708
	7420-100 Two stage mast fork carriage unit...........................................1378
	7420-200 Two stage full freelift mast fork carriage unit............................. 712
	7420-300 Three stage mast fork carriage unit......................................... 922
8000 Peripheral/Installation Equipment................................................... 716
9000 Options/Attachments................................................................. 718
	9100-000 Attachments (Supply line to mast)........................................... 720
	9100-100 Attachments (Two stage mast lines).......................................... 722
	9100-300 Attachments (Three stage mast lines)........................................ 724
	9370-000 Warning lights / alarm...................................................... 934
	9390-000 Positioning equipment.......................................................1396
	9500-000 Load backrest...............................................................1398
	9660-000 Electrical heater...........................................................1400
10000 Tools.............................................................................. 734
	10010-00 Electrical controllers (Handset)............................................1404
	10020-00 Special tools and lubrications..............................................1406
Back Cover............................................................................... 739
F r o n t C over.........................................................................1202
Parts Ordering Instructions..............................................................1204
General Information......................................................................1205
0000 Chassis.............................................................................1212
	0300-000 Frame / Chassis.............................................................1214
	0340-000 Inspection covers (Shields & guards)........................................1216
	0340-100 Inspection covers (“EE” electrical box).....................................1218
	0370-000 Counter balance weight......................................................1220
	0390-000 Battery compartment parts (7 in. [178 mm] battery)..........................1222
	0390-100 Battery compartment parts (9 in. [229 mm] battery)..........................1224
	0390-200 Battery compartment parts (13.3 in. [338 mm] battery).......................1226
	0640-000 Drivers controls (One spool valve handle)...................................1228
	0640-100 Drivers controls (Two spool valve handle)...................................1230
	0641-000 Drivers controls (Speed and direction)......................................1232
	0841-000 Driver protection (Reverser)................................................1234
	0850-000 Signs, warnings.............................................................1236
1000 Motors..............................................................................1238
	1750-000 Pump motor..................................................................1240
	1760-001 200 Amp system drive motor Serial Number 27108001 - UP......................1242
	1760-100 300 AMP system drive motor..................................................1244
2000 Transmission / Drive Gear...........................................................1246
	2550-000 Mechanical drive gear unit..................................................1248
3000 Brake / Wheel System................................................................1250
	3300-000 200 Amp system parking brake system.........................................1252
	3300-100 300 Amp system parking brake system.........................................1254
	3360-000 Brake drum/disc assembly....................................................1256
	3530-000 Drive wheel.................................................................1258
	3540-000 Support / swivel wheel......................................................1260
	3550-000 Load wheels.................................................................1262
	3560-000 Caster assembly.............................................................1264
4000 Steering System.....................................................................1266
	4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................1268
	4111-000 Steering arm / wheel (Control head assembly)................................1270
	4180-000 Steering / radial bearing...................................................1272
5000 Electrical System...................................................................1274
	5161-000 Horn........................................................................1276
	5181-000 Static strap................................................................1278
	5190-000 Battery connector...........................................................1280
	5192-000 200 Amp system line contactor...............................................1282
	5192-100 300 Amp system line contactor...............................................1284
	5192-200 200/300 Amp system “EE” line contactor......................................1286
	5230-000 Voltage / battery indicator.................................................1288
	5290-000 Hourmeter / speedometer.....................................................1290
	5310-000 Start / stop switch.........................................................1292
	5330-000 Speed controls..............................................................1294
	5390-000 Control cables / harnesses..................................................1296
	5430-000 200 Amp system motor power cables...........................................1298
	5430-100 300 Amp system motor power cables...........................................1300
	5460-000 200 Amp system transistor panel.............................................1302
	5460-100 300 Amp system transistor panel.............................................1304
	5510-000 Micro switches..............................................................1306
	5590-000 Control cables, harness.....................................................1308
	5610-000 Pump contactor..............................................................1310
	5910-000 Control circuit breaker.....................................................1312
	5911-000 Power circuit breaker.......................................................1314
6000 Hydraulic System....................................................................1316
	6100-000 Hydraulic pump (Model # DM-1005)............................................1318
	6100-001 Hydraulic pump (Model # DM-1006)............................................1320
	6110-000 Hydraulic tank..............................................................1322
	6120-000 One spool valve hydraulic lines.............................................1324
	6120-100 Two spool valve hydraulic lines.............................................1326
	6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP......................1328
	6125-101 Two stage mast lines Serial Number 28163001 - UP............................1330
	6125-300 Two stage mast lines........................................................ 872
	6125-400 Two stage full freelift lines...............................................1334
	6125-500 Three stage mast lines......................................................1336
	6160-000 Control valve (One spool control valve).....................................1338
	6160-100 Control valve (Two spool control valve).....................................1340
	6170-000 Pressure / flow control valve............................................... 882
	6220-000 Control valve (Manifold assembly)........................................... 884
	6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP....................1346
	6610-100 Two stage mast lift cylinder................................................ 888
	6610-200 Two stage full freelift staging cylinder.................................... 890
	6610-300 Three stage mast staging cylinder...........................................1352
	6620-200 Two stage full freelift, freelift cylinder..................................1354
	6620-300 Three stage mast freelift cylinder..........................................1356
7000 Operating Function - Lifting Device................................................. 898
	7105-000 Mast pivot..................................................................1360
	7110-001 Two stage mast Serial Number 28163001 - UP.................................. 902
	7110-100 Two stage mast..............................................................1364
	7110-200 Two stage full freelift mast................................................ 906
	7110-300 Three stage mast............................................................ 908
	7170-000 Two stage mast lifting gear.................................................1370
	7170-100 Two stage full freelift mast liftting gear.................................. 912
	7170-200 Two / three stage mast lifting gear.........................................1374
	7210-001 Sideshifter assembly Serial Number 28077002 - UP............................1376
	7320-000 Tilt cylinder...............................................................1378
	7410-000 Fork assembly...............................................................1380
	7420-000 Two stage mast fork carriage unit........................................... 922
	7420-100 Two stage mast fork carriage unit........................................... 924
	7420-200 Two stage full freelift mast fork carriage unit............................. 926
	7420-300 Three stage mast fork carriage unit......................................... 928
8000 Peripheral / Installation Equipment................................................. 930
9000 Options / Attachments............................................................... 932
	9100-001 Attachments (Supply line to mast)........................................... 934
	9100-100 Attachments (Two stage mast lines)..........................................1396
	9100-300 Attachments (Three stage mast lines)........................................1398
	9370-000 Warning lights / alarm......................................................1400
	9390-000 Positioning equipment.......................................................1402
	9500-000 Load backrest...............................................................1404
	9660-000 Electrical heater...........................................................1406
10000 Tools.............................................................................. 948
	10010-000 Electrical controllers (Handset)........................................... 950
	10020-000 Special tools and lubrications.............................................1412
11000 Numerical Index.................................................................... 954
	CSX Electical Truck Numerical Index.................................................. 956
Back Cover............................................................................... 967
F r o n t C o v e r......................................................................1202
Parts Ordering Instructions..............................................................1204
General Information......................................................................1205
Art for index............................................................................1206
Index....................................................................................1208
0000 Chassis.............................................................................1212
	0300-000 Frame / Chassis.............................................................1214
	0340-000 Inspection covers (Shields & guards)........................................1216
	0340-100 Inspection covers (“EE” electrical box).....................................1218
	0370-000 Counter balance weight......................................................1220
	0390-000 Battery compartment parts (7 inch [178 mm] battery).........................1222
	0390-100 Battery compartment parts (9 inch [229 mm] battery).........................1224
	0390-200 Battery compartment parts (13.3 inch [338 mm] battery)......................1226
	0640-000 Drivers controls (One spool valve handle)...................................1228
	0640-100 Drivers controls (Two spool valve handle)...................................1230
	0641-000 Drivers controls (Speed and direction)......................................1232
	0841-000 Driver protection (Reverser)................................................1234
	0850-001 Signs, warnings Serial Number 31136001 - UP.................................1236
1000 Motors..............................................................................1238
	1750-000 Pump motor..................................................................1240
	1760-001 200 AMP system drive motor Serial Number 27108001 - UP......................1242
	1760-100 300 AMP system drive motor..................................................1244
2000 Transmission / Drive Gear...........................................................1246
	2550-000 Mechanical drive gear unit..................................................1248
3000 Brake / Wheel System................................................................1250
	3300-000 200 Amp system parking brake system.........................................1252
	3300-100 300 Amp system parking brake system.........................................1254
	3360-000 Brake drum/disc assembly....................................................1256
	3530-000 Drive wheel.................................................................1258
	3540-000 Support / swivel wheel......................................................1260
	3550-000 Load wheels.................................................................1262
	3560-000 Caster assembly.............................................................1264
4000 Steering System.....................................................................1266
	4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................1268
	4111-000 Steering arm / wheel (Head).................................................1270
	4180-000 Steering / radial bearing...................................................1272
5000 Electrical System...................................................................1274
	5161-000 Horn........................................................................1276
	5181-000 Static strap................................................................1278
	5190-000 Battery connector...........................................................1280
	5192-000 200 Amp system line contactor...............................................1282
	5192-100 300 Amp system line contactor...............................................1284
	5192-200 200/300 Amp system “EE” line contactor......................................1286
	5230-000 Voltage / battery indicator.................................................1288
	5290-000 Hourmeter / speedometer.....................................................1290
	5310-000 Start / stop switch.........................................................1292
	5330-000 Speed controls..............................................................1294
	5390-001 Control cables / harnesses..................................................1296
	5430-000 200 Amp system motor power cables...........................................1298
	5430-100 300 Amp system motor power cables...........................................1300
	5460-000 200 Amp system transistor panel.............................................1302
	5460-100 300 Amp system transistor panel.............................................1304
	5510-000 Micro switches..............................................................1306
	5590-000 Control cables, harness.....................................................1308
	5610-000 Pump contactor..............................................................1310
	5910-000 Control circuit breaker.....................................................1312
	5911-000 Power circuit breaker.......................................................1314
6000 Hydraulic System....................................................................1316
	6100-000 Hydraulic pump (Model # DM-1005)............................................1318
	6100-001 Hydraulic pump (Model # DM-1006)............................................1320
	6110-000 Hydraulic tank..............................................................1322
	6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP......................1328
	6125-101 Two stage mast lines Serial Number 28163001 - UP............................1330
	6125-201 Two stage mast lines Serial Number 28163001 - UP............................1332
	6125-300 Two stage mast lines........................................................1334
	6125-400 Two stage full freelift lines...............................................1336
	6125-500 Three stage mast lines......................................................1338
	6160-000 Control valve (One spool control valve).....................................1340
	6160-100 Control valve (Two spool control valve).....................................1342
	6170-000 Pressure / flow control valve...............................................1344
	6220-001 Control valve (Manifold assembly)...........................................1346
	6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP....................1348
	6610-100 Two stage mast lift cylinder................................................1350
	6610-200 Two stage full freelift staging cylinder....................................1352
	6610-300 Three stage mast staging cylinder...........................................1354
	6620-200 Two stage full freelift, freelift cylinder..................................1356
	6620-300 Three stage mast freelift cylinder..........................................1358
	6660-000 Tilt cylinder...............................................................1360
7000 Operating Function - Lifting Device.................................................1362
	7105-000 Mast pivot..................................................................1364
	7110-001 Two stage mast Serial Number 28163001 - UP..................................1366
	7110-100 Two stage mast..............................................................1368
	7110-200 Two stage full freelift mast................................................1370
	7110-300 Three stage mast............................................................1372
	7170-000 Two stage mast lifting gear.................................................1374
	7170-100 Two stage full freelift mast liftting gear..................................1376
	7170-200 Two / three stage mast lifting gear.........................................1378
	7210-001 Sideshifter assembly Serial Number 28077002 - UP............................1380
	7410-001 Fork assembly...............................................................1382
	7420-000 Two stage mast fork carriage unit...........................................1384
	7420-100 Two stage mast fork carriage unit...........................................1386
	7420-200 Two stage full freelift mast fork carriage unit.............................1154
	7420-300 Three stage mast fork carriage unit.........................................1390
8000 Peripheral / Installation Equipment.................................................1392
9000 Options / Attachments...............................................................1394
	9100-002 Attachments (Supply line to mast)...........................................1396
	9100-100 Attachments (Two stage mast lines)..........................................1398
	9100-300 Attachments (Three stage mast lines)........................................1400
	9370-001 Warning lights / alarm......................................................1402
	9390-000 Positioning equipment.......................................................1404
	9500-000 Load backrest...............................................................1406
	9660-000 Electrical heater...........................................................1408
10000 Tools..............................................................................1410
	10010-000 Electrical controllers (Handset)...........................................1412
	10020-000 Special tools and lubrications.............................................1414
11000 Alphabetical/ Numerical Index......................................................1416
	Alphabetical Index...................................................................1418
	Numerical Index......................................................................1425
Back Cover...............................................................................1434
Front Cover..............................................................................1202
Parts Ordering Instructions..............................................................1204
General Information......................................................................1205
Art for index............................................................................1206
Index....................................................................................1208
0000 Chassis.............................................................................1212
	0300-000 Frame / Chassis.............................................................1214
	0340-001 Inspection covers (Shields & guards)........................................1216
	0340-100 Inspection covers (“EE” electrical box).....................................1218
	0370-000 Counter balance weight......................................................1220
	0390-000 Battery compartment parts (7 inch [178 mm] battery).........................1222
	0390-100 Battery compartment parts (9 inch [229 mm] battery).........................1224
	0390-200 Battery compartment parts (13.3 inch [338 mm] battery)......................1226
	0640-000 Drivers controls (One spool valve handle)...................................1228
	0640-100 Drivers controls (Two spool valve handle)...................................1230
	0641-000 Drivers controls (Speed and direction)......................................1232
	0841-000 Driver protection (Reverser)................................................1234
	0850-001 Signs, warnings Serial Number 31136001 - UP.................................1236
1000 Motors..............................................................................1238
	1750-000 Pump motor..................................................................1240
	1760-001 200 AMP system drive motor Serial Number 27108001 - UP......................1242
	1760-100 300 AMP system drive motor..................................................1244
2000 Transmission / Drive Gear...........................................................1246
	2550-000 Mechanical drive gear unit..................................................1248
3000 Brake / Wheel System................................................................1250
	3300-000 200 Amp system parking brake system.........................................1252
	3300-100 300 Amp system parking brake system.........................................1254
	3360-000 Brake drum/disc assembly....................................................1256
	3530-000 Drive wheel.................................................................1258
	3540-000 Support / swivel wheel......................................................1260
	3550-000 Load wheels.................................................................1262
	3560-000 Caster assembly.............................................................1264
4000 Steering System.....................................................................1266
	4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................1268
	4111-000 Steering arm / wheel (Head).................................................1270
	4180-000 Steering / radial bearing...................................................1272
5000 Electrical System...................................................................1274
	5161-000 Horn........................................................................1276
	5181-000 Static strap................................................................1278
	5190-000 Battery connector...........................................................1280
	5192-000 200 Amp system line contactor...............................................1282
	5192-100 300 Amp system line contactor...............................................1284
	5192-200 200/300 Amp system “EE” line contactor......................................1286
	5230-000 Voltage / battery indicator.................................................1288
	5290-000 Hourmeter / speedometer.....................................................1290
	5310-000 Start / stop switch.........................................................1292
	5330-000 Speed controls..............................................................1294
	5390-001 Control cables / harnesses..................................................1296
	5430-000 200 Amp system motor power cables...........................................1298
	5430-100 300 Amp system motor power cables...........................................1300
	5460-000 200 Amp system transistor panel.............................................1302
	5460-100 300 Amp system transistor panel.............................................1304
	5510-000 Micro switches..............................................................1306
	5590-000 Control cables, harness.....................................................1308
	5610-000 Pump contactor..............................................................1310
	5910-000 Control circuit breaker.....................................................1312
	5911-000 Power circuit breaker.......................................................1314
6000 Hydraulic System....................................................................1316
	6100-000 CSX10/20/30 Hydraulic pump (Model # DM-1005)................................1318
	6100-001 CSX40 Hydraulic pump (Model # DM-1006)......................................1320
	6110-000 Hydraulic tank..............................................................1322
	6120-000 One spool valve hydraulic lines.............................................1324
	6120-100 Two spool valve hydraulic lines.............................................1326
	6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP......................1328
	6125-101 Two stage mast lines Serial Number 28163001 - UP............................1330
	6125-201 Two stage mast lines Serial Number 28163001 - UP............................1332
	6125-300 Two stage mast lines........................................................1334
	6125-400 Two stage full freelift lines...............................................1336
	6125-500 Three stage mast lines......................................................1338
	6160-002 Control valve (One spool control valve).....................................1340
	6160-101 Control valve (Two spool control valve).....................................1342
	6170-000 Pressure / flow control valve...............................................1344
	6220-001 Control valve (Manifold assembly)...........................................1346
	6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP....................1348
	6610-100 Two stage mast lift cylinder................................................1350
	6610-200 Two stage full freelift staging cylinder....................................1352
	6610-300 Three stage mast staging cylinder...........................................1354
	6620-200 Two stage full freelift, freelift cylinder..................................1356
	6620-300 Three stage mast freelift cylinder..........................................1358
	6660-000 Tilt cylinder...............................................................1360
7000 Operating Function - Lifting Device.................................................1362
	7105-000 Mast pivot..................................................................1364
	7110-001 Two stage mast Serial Number 28163001 - UP..................................1366
	7110-100 Two stage mast..............................................................1368
	7110-200 Two stage full freelift mast................................................1370
	7110-300 Three stage mast............................................................1372
	7170-000 Two stage mast lifting gear.................................................1374
	7170-100 Two stage full freelift mast lifting gear...................................1376
	7170-200 Two / three stage mast lifting gear.........................................1378
	7210-001 Sideshifter assembly Serial Number 28077002 - UP............................1380
	7410-001 Fork assembly...............................................................1382
	7420-000 Two stage mast fork carriage unit...........................................1384
	7420-100 Two stage mast fork carriage unit...........................................1386
	7420-200 Two stage full freelift mast fork carriage unit.............................1388
	7420-300 Three stage mast fork carriage unit.........................................1390
8000 Peripheral / Installation Equipment.................................................1392
9000 Options / Attachments...............................................................1394
	9100-002 Attachments (Supply line to mast)...........................................1396
	9100-100 Attachments (Two stage mast lines)..........................................1398
	9100-300 Attachments (Three stage mast lines)........................................1400
	9370-001 Warning lights / alarm......................................................1402
	9390-000 Positioning equipment.......................................................1404
	9500-000 Load backrest...............................................................1406
	9660-000 Electrical heater...........................................................1408
10000 Tools..............................................................................1410
	10010-000 Electrical controllers (Handset)...........................................1412
	10020-000 Special tools and lubrications.............................................1414
11000 Alphabetical/ Numerical Index......................................................1416
	Alphabetical Index...................................................................1418
	Numerical Index......................................................................1425
Back Cover...............................................................................1434

DESCRIPTION:

BT PRIME MOVER CSX10/20/30/40 PARTS MANUALS – PDF DOWNLOAD

• When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
• Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.
• All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory.

S.S 08/01/2025