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BT PRIME MOVER CSX10/20/30/40 PARTS MANUAL – PDF DOWNLOAD
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BT PRIME MOVER CSX10/20/30/40 PARTS MANUAL – PDF DOWNLOAD
304954-000 1996_October
304954-000 1997_February
304954-000 1997_December
304954-000 1998_August
304954-000 1999_October
304954-001 2001_August
304954-002 2002_January
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Description
BT PRIME MOVER CSX10/20/30/40 PARTS MANUAL – PDF DOWNLOAD
FILE DETAILS:
BT PRIME MOVER CSX10/20/30/40 PARTS MANUAL – PDF DOWNLOAD
Language : English
Pages : 1434
Downloadable : Yes
File Type : PDF
304954-000 1996_October
304954-000 1997_February
304954-000 1997_December
304954-000 1998_August
304954-000 1999_October
304954-001 2001_August
304954-002 2002_January
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT PRIME MOVER CSX10/20/30/40 PARTS MANUAL – PDF DOWNLOAD
CSX Parts Welcome............................................................................ 1
304954-000 1996_October...................................................................... 2
Front Cover.............................................................................. 2
Parts Ordering Instructions.............................................................. 3
General Information...................................................................... 4
Index.................................................................................... 6
Section 0000............................................................................. 9
0300-000 Frame / Chassis............................................................. 10
0340-002 Inspection covers (“EE” electrical box)..................................... 12
0340-005 Inspection covers (Shields & guards)........................................ 14
0370-001 Counter balance weight...................................................... 16
0390-000 Battery compartment parts (7” battery)...................................... 18
0390-001 Battery compartment parts (13.3” battery)................................... 20
0640-003 Drivers controls (one spool valve handle)................................... 22
0640-005 Drivers controls (two spool valve handle)................................... 24
0640-016 Drivers controls (speed & direction)........................................ 26
0840-012 Driver protection........................................................... 28
0850-002 Signs, warnings............................................................. 30
Section 1000............................................................................. 31
1700-003 Electrical drive motor (200AMP traction system)............................. 32
1700-004 Electrical drive motor (300AMP traction system)............................. 34
Section 2000............................................................................. 35
2550-001 Mechanical drive gear unit.................................................. 36
Section 3000............................................................................. 37
3300-000 Parking brake system (200AMP traction system)............................... 38
3300-001 Parking brake system (300AMP traction system)............................... 40
3360-000 Brake drum/disc assembly.................................................... 42
3530-000 Drive wheel................................................................. 44
3540-001 Support / swivel wheel...................................................... 46
3550-001 Fork / support arm wheels................................................... 48
3560-001 Stabilizer wheel............................................................ 50
Section 4000............................................................................. 51
4110-019 Steering arm / wheel........................................................ 52
4180-001 Steering / radial bearing................................................... 54
Section 5000............................................................................. 55
5160-011 General alarm signal........................................................ 56
5180-000 Current collector, cable drum............................................... 58
5190-009 Battery cut out contactor / plug (battery connector)........................ 60
5190-010 Battery cut out contactor / plug (200AMP traction system)................... 62
5190-011 Battery cut out contactor / plug (300AMP traction system)................... 64
5230-002 Voltage / battery indicator................................................. 66
5290-001 Hourmeter / speedometer..................................................... 68
5310-017 Start / stop switch......................................................... 70
5330-011 Speed controls.............................................................. 72
5390-001 Control cables / harnesses.................................................. 74
5430-012 Motor cables, resistors (200AMP traction system)............................ 76
5430-013 Motor cables, resistors (300AMP traction system)............................ 78
5460-013 Transistor panel (200AMP traction system)................................... 80
5460-014 Transistor panel (300AMP traction system)................................... 82
5510-010 Micro switches.............................................................. 84
5550-001 Electromagnetic valve....................................................... 86
5590-002 Control cables, harness..................................................... 88
5610-001 Pump contactor.............................................................. 90
5810-003 Pump motor.................................................................. 92
Section 6000............................................................................. 93
6100-000 Hydraulic pump (Model # DM-1005)............................................ 94
6100-001 Hydraulic pump (Model # DM-1006)............................................ 96
6110-001 Hydraulic tank.............................................................. 98
6120-001 Hoses, pipes, connections, mounting points (one spool valve)................ 100
6120-002 Hoses, pipes, connections, mounting points (two spool valve)................ 102
6125-000 Hoses, pipes, connections, mounting points (two stage mast)................. 104
6125-001 Hoses, pipes, connections, mounting points (two stage full freelift)........ 106
6125-002 Hoses, pipes, connections, mounting points (two stage mast)................. 108
6125-013 Hoses, pipes, connections, mounting points (three stage mast)............... 110
6125-014 Hoses, pipes, connections, mounting points (two stage mast)................. 112
6160-001 Control valve (one spool control valve)..................................... 114
6160-002 Control valve (two spool control valve)..................................... 116
6170-001 Pressure / flow control valve............................................... 118
Section 7000............................................................................. 119
7105-000 Mast pivet.................................................................. 120
7110-006 Mast section (two stage mast)............................................... 122
7110-007 Mast section (two stage mast)............................................... 124
7110-008 Mast section (two stage full freelift mast)................................. 126
7110-009 Mast section (three stage mast)............................................. 128
7170-001 Lifting gear (two stage mast)............................................... 130
7170-002 Lifting gear (two/three stage mast)......................................... 132
7170-004 Lifting gear (two stage full freelift mast)................................. 134
7210-001 Sideshifter / fork spreader................................................. 136
7310-001 Lift cylinder (two stage mast).............................................. 138
7310-002 Lift cylinder (two stage mast).............................................. 140
7310-003 Lift cylinder (two stage full freelift staging cylinder).................... 142
7310-004 Lift cylinder (two stage full freelift, freelift cylinder).................. 144
7310-005 Lift cylinder (three stage mast freelift cylinder).......................... 146
7310-006 Lift cylinder (three stage mast staging cylinder)........................... 148
7320-000 Tilt cylinder............................................................... 150
7410-001 Fork, carpet boom, hook..................................................... 152
7420-001 Fork carriage unit (two stage mast)......................................... 154
7420-002 Fork carriage unit (two stage mast)......................................... 156
7420-003 Fork carriage unit (two stage full freelift mast)........................... 158
7420-004 Fork carriage unit (three stage mast)....................................... 160
Section 9000............................................................................. 161
9100-002 Attachments (Auxiliary/Sideshifter two stage mast).......................... 162
9100-003 Attachments (Auxiliary/Sideshifter three stage mast)........................ 164
9370-003 Warning lights / alarm...................................................... 166
9390-000 Positioning equipment....................................................... 168
9500-006 Extra mechanical equipment.................................................. 170
9660-000 Electrical heater........................................................... 172
9910-000 Electrical controllers (Handset)............................................ 174
Back Cover............................................................................... 175
304954-000 1997_February..................................................................... 176
Front Cover.............................................................................. 176
Parts Ordering Instructions.............................................................. 177
Field Modifications...................................................................... 177
General Information...................................................................... 178
Index.................................................................................... 180
0000 - Chassis........................................................................... 185
0300-005 Frame/Chassis............................................................... 186
0340-002 Inspection Covers ("EE" electrical box)..................................... 188
0340-005 Inspection Covers (shields & guards)........................................ 190
0370-001 Counter Balance Weight...................................................... 192
0390-000 Battery Compartment Parts (7" battery)...................................... 194
0390-001 Battery Compartment Parts (13.3" battery)................................... 196
0640-003 Drivers Controls (one spool valve handle)................................... 198
0640-005 Drivers Controls (two spool valve handle)................................... 200
0640-016 Drivers Controls (speed & direction)........................................ 202
0840-011 Driver Protection........................................................... 204
0850-002 Signs, Warnings............................................................. 206
1000 - Drive Motor....................................................................... 207
1700-002 Electrical Drive Motor (200AMP traction system)............................. 208
1700-004 Electrical Drive Motor (300AMP traction system)............................. 210
2000 - Drive Gear/Transmission........................................................... 211
2550-001 Mechanical Drive Gear Unit.................................................. 212
3000 - Brake/Wheel System................................................................ 213
3300-000 Parking Brake System (200AMP traction system)............................... 214
3300-001 Parking Brake System (300AMP traction system)............................... 216
3360-000 Brake Drum/Disc Assembly.................................................... 218
3530-000 Drive Wheel................................................................. 220
3540-001 Support/Swivel Wheel........................................................ 222
3550-001 Fork/Support Arm Wheels..................................................... 224
3560-001 Stabilizer Wheel............................................................ 226
4000 - Steering System................................................................... 227
4110-019 Steering Arm/Wheel.......................................................... 228
4180-001 Steering/Radial Bearing..................................................... 230
5000 - Electrical System................................................................. 231
5160-011 General Alarm Signal........................................................ 232
5180-000 Current Collector, Cable Drum............................................... 234
5190-009 Battery Cut Out Contactor/Plug (battery connector).......................... 236
5190-010 Battery Cut Out Contactor/Plug (200AMP traction system)..................... 238
5230-002 Voltage/Battery Indicator................................................... 242
5290-001 Hourmeter/Speedometer....................................................... 244
5310-017 Start/Stop Switch........................................................... 246
5330-011 Speed Controls.............................................................. 248
5390-001 Control Cables/Harnesses.................................................... 250
5430-011 Motor Cables, Resistors (200AMP traction system)............................ 252
5430-013 Motor Cables, Resistors (300AMP traction system)............................ 254
5460-014 Transistor Panel (300AMP traction system)................................... 256
5460-015 Transistor Panel (200AMP traction system)................................... 258
5510-010 Micro Switches.............................................................. 260
5550-001 Electromagnetic Valve....................................................... 262
5590-002 Control Cables, Harness..................................................... 264
5610-001 Pump Contactor.............................................................. 266
5810-002 Pump Motor.................................................................. 268
6000 - Hydraulic System.................................................................. 269
6100-000 Hydraulic Pump (Model # DM-1005)............................................ 270
6100-001 Hydraulic Pump (Model # DM-1006)............................................ 272
6110-001 Hydraulic Tank.............................................................. 274
6120-001 Hoses, Pipes, Connections, Mounting Points (one spool valve)................ 276
6120-002 Hoses, Pipes, Connections, Mounting Points (two spool valve)................ 278
6125-000 Hoses, Pipes, Connections, Mounting Points (two stage mast)................. 280
6125-001 Hoses, Pipes, Connections, Mounting Points (two stage full freelift)........ 282
6125-002 Hoses, Pipes, Connections, Mounting Points (two stage mast)................. 284
6125-013 Hoses, Pipes, Connections, Mounting Points (three stage mast)............... 286
6125-014 Hoses, Pipes, Connections, Mounting Points (two stage mast)................. 288
6160-001 Control Valve (one spool control valve)..................................... 290
6160-002 Control Valve (two spool control valve)..................................... 292
6170-001 Pressure/Flow Control Valve................................................. 294
7000 - Operating Function - Lifting Mast/Cylinder........................................ 295
7105-000 Mast Pivot.................................................................. 296
7110-006 Mast Section (two stage mast)............................................... 298
7110-007 Mast Section (two stage mast)............................................... 300
7110-008 Mast Section (two stage full freelift mast)................................. 302
7110-009 Mast Section (three stage mast)............................................. 304
7170-000 Lifting Gear (two stage full freelift mast)................................. 306
7170-001 Lifting Gear (two stage mast)............................................... 308
7170-002 Lifting Gear (two/three stage mast)......................................... 310
7210-001 Sideshifter/Fork Spreader................................................... 312
7310-001 Lift Cylinder (two stage mast).............................................. 314
7310-002 Lift Cylinder (two stage mast).............................................. 316
7310-003 Lift Cylinder (two stage full freelift staging cylinder).................... 318
7310-004 Lift Cylinder (two stage full freelift, freelift cylinder).................. 320
7310-005 Lift Cylinder (three stage mast freelift cylinder).......................... 322
7310-006 Lift Cylinder (three stage mast staging cylinder)........................... 324
7320-000 Tilt Cylinder............................................................... 326
7410-001 Fork, Carpet Boom, Hook..................................................... 328
7420-001 Fork Carriage Unit (two stage mast)......................................... 330
7420-002 Fork Carriage Unit (two stage mast)......................................... 332
7420-003 Fork Carriage Unit (two stage full freelift mast)........................... 334
7420-004 Fork Carriage Unit (three stage mast)....................................... 336
9000 - Options/Attachments............................................................... 337
9100-002 Attachments (auxiliary/sideshifter two stage mast).......................... 338
9100-003 Attachments (auxiliary/sideshifter three stage mast)........................ 340
9370-003 Warning Lights/Alarm........................................................ 342
9390-000 Positioning Equipment....................................................... 344
9500-006 Extra Mechanical Equipment.................................................. 346
9660-000 Electrical Heater........................................................... 348
9910-000 Electrical Controllers (handset)............................................ 350
Back Cover............................................................................... 351
304954-000 1997_December..................................................................... 352
Front Cover.............................................................................. 352
Parts Odering Instructions............................................................... 353
General Information...................................................................... 354
Index.................................................................................... 356
Section 0000............................................................................. 359
0300-005 Frame / Chassis............................................................. 360
0340-002 Inspection covers (“EE” electrical box)..................................... 362
0340-005 Inspection covers (Shields & guards)........................................ 364
0370-001 Counter balance weight...................................................... 366
0390-000 Battery compartment parts (7 in. battery)................................... 368
0390-001 Battery compartment parts (13.3 in. battery)................................ 370
0640-003 Drivers controls (one spool valve handle)................................... 372
0640-005 Drivers controls (two spool valve handle)................................... 374
0640-016 Drivers controls (Speed & direction)........................................ 376
0840-011 Driver protection (Reverser)................................................ 378
0850-002 Signs, warnings............................................................. 380
Section 1000............................................................................. 381
1700-002 Electrical drive motor (200 AMP traction system)............................ 382
1700-004 Electrical drive motor (24 Volt 300/400 AMP traction system)................ 384
1700-014 Electrical drive motor (24 Volt 200 AMP traction system).................... 386
Section 2000............................................................................. 387
2550-001 Mechanical drive gear unit.................................................. 388
Section 3000............................................................................. 389
3300-000 Parking brake system (200 AMP traction system).............................. 390
3300-001 Parking brake system (300 AMP traction system).............................. 392
3360-000 Brake drum/disc assembly.................................................... 394
3530-000 Drive wheel................................................................. 396
3540-001 Support / swivel wheel...................................................... 398
3550-001 Fork / support arm wheels................................................... 400
3560-001 Stabilizer wheel............................................................ 402
Section 4000............................................................................. 403
4110-000 Steering arm / wheel (Tiler arm) Effective Serial Number 27324000 and UP.... 404
4110-011 Steering arm / wheel (Control head assembly)................................ 406
4180-001 Steering / radial bearing................................................... 408
Section 5000............................................................................. 409
5160-011 General alarm signal........................................................ 410
5180-000 Current collector, cable drum............................................... 412
5190-009 Battery cut out contactor / plug (Battery connector)........................ 414
5190-010 Battery cut out contactor / plug (200 AMP traction system).................. 416
5190-011 Battery cut out contactor / plug (300/400 AMP traction system).............. 418
5230-002 Voltage / battery indicator................................................. 420
5290-001 Hourmeter / speedometer..................................................... 422
5310-017 Start / stop switch......................................................... 424
5330-011 Speed controls.............................................................. 426
5390-001 Control cables / harnesses.................................................. 428
5430-011 Motor cables, resistors (200 AMP traction system)........................... 430
5430-013 Motor cables, resistors (300 AMP traction system)........................... 432
5460-014 Transistor panel (300 AMP traction system).................................. 434
5460-015 Transistor panel (200 AMP traction system).................................. 436
5510-010 Micro switches.............................................................. 438
5550-001 RRX35 / RRX45 / RDX30 Electromagnetic valve (Manifold assembly)............. 440
5590-002 Control cables, harness..................................................... 442
5610-000 Pump contactor.............................................................. 444
5810-002 Pump motor.................................................................. 446
Section 6000............................................................................. 447
6100-000 Hydraulic pump (Model # DM-1005)............................................ 448
6100-001 Hydraulic pump (Model # DM-1006)............................................ 450
6110-001 Hydraulic tank.............................................................. 452
6120-001 Hoses, pipes, connections, mounting points (one spool valve)................ 454
6120-002 Hoses, pipes, connections, mounting points (two spool valve)................ 456
6125-000 Two stage mast lines Serial Number 25268000 -28163000....................... 458
6125-001 Hoses, pipes, connections, mounting points (two stage full freelift)........ 460
6125-002 Hoses, pipes, connections, mounting points (two stage mast)................. 462
6125-013 Hoses, pipes, connections, mounting points (three stage mast)............... 464
6125-026 Hoses, pipes, connections, mounting points (two stage mast)................. 466
6125-046 Hoses, pipes, connections, mounting points (two stage mast) CSX10........... 468
6160-001 Control valve (one spool control valve)..................................... 470
6160-002 Control valve (Two spool control valve)..................................... 472
6170-001 Pressure / flow control valve............................................... 474
Section 7000............................................................................. 475
7105-000 Mast pivot.................................................................. 476
7110-006 Mast section (two stage mast) Effective Serial Number 25268000 and ?........ 478
7110-007 Mast section (two stage mast)............................................... 480
7110-008 Mast section (two stage full freelift mast)................................. 482
7110-009 Mast section (three stage mast)............................................. 484
7170-000 Lifting gear (two stage full freelift mast)................................. 486
7170-001 Lifting gear (two stage mast)............................................... 488
7170-002 Lifting gear (two/three stage mast)......................................... 490
7210-001 Sideshifter / fork spreader................................................. 492
7310-001 Lift cylinder (two stage mast) Serial number 25268000 and ?................. 494
7310-002 Lift cylinder (two stage mast).............................................. 496
7310-003 Lift cylinder (two stage full freelift staging cylinder).................... 498
7310-004 Lift cylinder (two stage full freelift, freelift cylinder).................. 500
7310-005 Lift cylinder (Three stage mast freelift cylinder).......................... 502
7310-006 Lift cylinder (Three stage mast staging cylinder)........................... 504
7320-000 Tilt cylinder............................................................... 506
7410-001 Fork, carpet boom, hook..................................................... 508
7420-001 Fork carriage unit (two stage mast)......................................... 510
7420-002 Fork carriage unit (two stage mast)......................................... 512
7420-003 Fork carriage unit (two stage full freelift mast)........................... 514
7420-004 Fork carriage unit (three stage mast)....................................... 516
Section 9000............................................................................. 517
9100-002 Attachments (Auxiliary/Sideshifter two stage mast).......................... 518
9100-003 Attachments (Auxiliary/Sideshifter three stage mast)........................ 520
9370-003 Warning lights / alarm...................................................... 522
9390-000 Positioning equipment....................................................... 524
9500-006 Extra mechanical equipment.................................................. 526
9660-000 Electrical heater........................................................... 528
9910-000 Electrical controllers (Handset)............................................ 530
Back Cover............................................................................... 531
304954-000 1998_August....................................................................... 532
Front Cover.............................................................................. 532
Parts Ordering Instructions.............................................................. 533
General Information...................................................................... 534
Index.................................................................................... 537
0000 Chassis............................................................................. 542
0300-000 Frame / Chassis............................................................. 544
0340-000 Inspection covers (Shields & guards)........................................ 546
0340-100 Inspection covers (“EE” electrical box)..................................... 548
0370-000 Counter balance weight...................................................... 550
0390-000 Battery compartment parts (7 in. [178 mm] battery).......................... 552
0390-100 Battery compartment parts (9 in. [229 mm] battery).......................... 554
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)....................... 556
0640-000 Drivers controls (One spool valve handle)................................... 558
0640-100 Drivers controls (Two spool valve handle)................................... 560
0641-000 Drivers controls (Speed and direction)...................................... 562
0841-000 Driver protection (Reverser)................................................ 564
0850-000 Signs, warnings............................................................. 566
1000 Motor............................................................................... 568
1750-000 Pump motor.................................................................. 570
1760-001 200 Amp system drive motor Serial Number 27108001 - UP...................... 572
1760-100 300 AMP system drive motor.................................................. 574
2000 Tramsmission/Drive Gear............................................................. 576
2550-000 Mechanical drive gear unit.................................................. 578
3000 Brake/Wheel System.................................................................. 580
3300-000 200 Amp system parking brake system......................................... 582
3300-100 300 Amp system parking brake system......................................... 584
3360-000 Brake drum/disc assembly.................................................... 586
3530-000 Drive wheel................................................................. 588
3540-000 Support / swivel wheel...................................................... 590
3550-000 Load wheels................................................................. 592
3560-000 Caster assembly............................................................. 594
4000 Steering System..................................................................... 596
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................ 598
4111-000 Steering arm / wheel (Control head assembly)................................ 600
4180-000 Steering / radial bearing................................................... 602
5000 Electrical System................................................................... 604
5161-000 Horn........................................................................ 606
5181-000 Static strap................................................................ 608
5190-000 Battery connector........................................................... 610
5192-000 200 Amp system line contactor............................................... 612
5192-100 300 Amp system line contactor............................................... 614
5192-200 200/300 Amp system “EE” line contactor...................................... 616
5230-000 Voltage / battery indicator................................................. 618
5290-000 Hourmeter / speedometer..................................................... 620
5310-000 Start / stop switch......................................................... 622
5330-000 Speed controls.............................................................. 624
5390-000 Control cables / harnesses.................................................. 626
5430-000 200 Amp system motor power cables........................................... 628
5430-100 300 Amp system motor power cables........................................... 630
5460-000 200 Amp system transistor panel............................................. 632
5460-100 300 Amp system transistor panel............................................. 634
5510-000 Micro switches.............................................................. 636
5590-000 Control cables, harness..................................................... 638
5610-000 Pump contactor.............................................................. 640
6000 Hydraulic System.................................................................... 642
6100-000 Hydraulic pump (Model # DM-1005)............................................ 644
6100-001 Hydraulic pump (Model # DM-1006)............................................ 646
6110-000 Hydraulic tank.............................................................. 648
6120-000 One spool valve hydraulic lines............................................. 650
6120-100 Two spool valve hydraulic lines............................................. 652
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP...................... 654
6125-101 Two stage mast lines Serial Number 28163001 - UP............................ 656
6125-300 Two stage mast lines........................................................ 658
6125-400 Two stage full freelift lines............................................... 660
6125-500 Three stage mast lines...................................................... 662
6160-000 Control valve (One spool control valve)..................................... 664
6160-100 Control valve (Two spool control valve)..................................... 666
6170-000 Pressure / flow control valve............................................... 668
6220-000 Control valve (Manifold assembly)........................................... 670
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.................... 672
6610-100 Two stage mast lift cylinder................................................ 674
6610-200 Two stage full freelift staging cylinder.................................... 676
6610-300 Three stage mast staging cylinder........................................... 678
6620-200 Two stage full freelift, freelift cylinder.................................. 680
6620-300 Three stage mast freelift cylinder.......................................... 682
7000 Operating Function - Lifting Device................................................. 684
7105-000 Mast pivot.................................................................. 686
7110-001 Two stage mast Serial Number 28163001 - UP.................................. 688
7110-100 Two stage mast.............................................................. 690
7110-200 Two stage full freelift mast................................................ 692
7110-300 Three stage mast............................................................ 694
7170-000 Two stage mast lifting gear................................................. 696
7170-100 Two stage full freelift mast liftting gear.................................. 698
7170-200 Two / three stage mast lifting gear......................................... 700
7210-001 Sideshifter assembly Serial Number 28077002 - UP............................ 702
7320-000 Tilt cylinder............................................................... 704
7410-000 Fork assembly............................................................... 706
7420-000 Two stage mast fork carriage unit........................................... 708
7420-100 Two stage mast fork carriage unit........................................... 710
7420-200 Two stage full freelift mast fork carriage unit............................. 712
7420-300 Three stage mast fork carriage unit......................................... 714
8000 Peripheral/Installation Equipment................................................... 716
9000 Options/Attachments................................................................. 718
9100-000 Attachments (Supply line to mast)........................................... 720
9100-100 Attachments (Two stage mast lines).......................................... 722
9100-300 Attachments (Three stage mast lines)........................................ 724
9370-000 Warning lights / alarm...................................................... 726
9390-000 Positioning equipment....................................................... 728
9500-000 Load backrest............................................................... 730
9660-000 Electrical heater........................................................... 732
10000 Tools.............................................................................. 734
10010-00 Electrical controllers (Handset)............................................ 736
10020-00 Special tools and lubrications.............................................. 738
Back Cover............................................................................... 739
304954-000 1999_October...................................................................... 740
F r o n t C over......................................................................... 740
Parts Ordering Instructions.............................................................. 742
General Information...................................................................... 743
0000 Chassis............................................................................. 752
0300-000 Frame / Chassis............................................................. 754
0340-000 Inspection covers (Shields & guards)........................................ 756
0340-100 Inspection covers (“EE” electrical box)..................................... 758
0370-000 Counter balance weight...................................................... 760
0390-000 Battery compartment parts (7 in. [178 mm] battery).......................... 762
0390-100 Battery compartment parts (9 in. [229 mm] battery).......................... 764
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)....................... 766
0640-000 Drivers controls (One spool valve handle)................................... 768
0640-100 Drivers controls (Two spool valve handle)................................... 770
0641-000 Drivers controls (Speed and direction)...................................... 772
0841-000 Driver protection (Reverser)................................................ 774
0850-000 Signs, warnings............................................................. 776
1000 Motors.............................................................................. 778
1750-000 Pump motor.................................................................. 780
1760-001 200 Amp system drive motor Serial Number 27108001 - UP...................... 782
1760-100 300 AMP system drive motor.................................................. 784
2000 Transmission / Drive Gear........................................................... 786
2550-000 Mechanical drive gear unit.................................................. 788
3000 Brake / Wheel System................................................................ 790
3300-000 200 Amp system parking brake system......................................... 792
3300-100 300 Amp system parking brake system......................................... 794
3360-000 Brake drum/disc assembly.................................................... 796
3530-000 Drive wheel................................................................. 798
3540-000 Support / swivel wheel...................................................... 800
3550-000 Load wheels................................................................. 802
3560-000 Caster assembly............................................................. 804
4000 Steering System..................................................................... 806
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................ 808
4111-000 Steering arm / wheel (Control head assembly)................................ 810
4180-000 Steering / radial bearing................................................... 812
5000 Electrical System................................................................... 814
5161-000 Horn........................................................................ 816
5181-000 Static strap................................................................ 818
5190-000 Battery connector........................................................... 820
5192-000 200 Amp system line contactor............................................... 822
5192-100 300 Amp system line contactor............................................... 824
5192-200 200/300 Amp system “EE” line contactor...................................... 826
5230-000 Voltage / battery indicator................................................. 828
5290-000 Hourmeter / speedometer..................................................... 830
5310-000 Start / stop switch......................................................... 832
5330-000 Speed controls.............................................................. 834
5390-000 Control cables / harnesses.................................................. 836
5430-000 200 Amp system motor power cables........................................... 838
5430-100 300 Amp system motor power cables........................................... 840
5460-000 200 Amp system transistor panel............................................. 842
5460-100 300 Amp system transistor panel............................................. 844
5510-000 Micro switches.............................................................. 846
5590-000 Control cables, harness..................................................... 848
5610-000 Pump contactor.............................................................. 850
5910-000 Control circuit breaker..................................................... 852
5911-000 Power circuit breaker....................................................... 854
6000 Hydraulic System.................................................................... 856
6100-000 Hydraulic pump (Model # DM-1005)............................................ 858
6100-001 Hydraulic pump (Model # DM-1006)............................................ 860
6110-000 Hydraulic tank.............................................................. 862
6120-000 One spool valve hydraulic lines............................................. 864
6120-100 Two spool valve hydraulic lines............................................. 866
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP...................... 868
6125-101 Two stage mast lines Serial Number 28163001 - UP............................ 870
6125-300 Two stage mast lines........................................................ 872
6125-400 Two stage full freelift lines............................................... 874
6125-500 Three stage mast lines...................................................... 876
6160-000 Control valve (One spool control valve)..................................... 878
6160-100 Control valve (Two spool control valve)..................................... 880
6170-000 Pressure / flow control valve............................................... 882
6220-000 Control valve (Manifold assembly)........................................... 884
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.................... 886
6610-100 Two stage mast lift cylinder................................................ 888
6610-200 Two stage full freelift staging cylinder.................................... 890
6610-300 Three stage mast staging cylinder........................................... 892
6620-200 Two stage full freelift, freelift cylinder.................................. 894
6620-300 Three stage mast freelift cylinder.......................................... 896
7000 Operating Function - Lifting Device................................................. 898
7105-000 Mast pivot.................................................................. 900
7110-001 Two stage mast Serial Number 28163001 - UP.................................. 902
7110-100 Two stage mast.............................................................. 904
7110-200 Two stage full freelift mast................................................ 906
7110-300 Three stage mast............................................................ 908
7170-000 Two stage mast lifting gear................................................. 910
7170-100 Two stage full freelift mast liftting gear.................................. 912
7170-200 Two / three stage mast lifting gear......................................... 914
7210-001 Sideshifter assembly Serial Number 28077002 - UP............................ 916
7320-000 Tilt cylinder............................................................... 918
7410-000 Fork assembly............................................................... 920
7420-000 Two stage mast fork carriage unit........................................... 922
7420-100 Two stage mast fork carriage unit........................................... 924
7420-200 Two stage full freelift mast fork carriage unit............................. 926
7420-300 Three stage mast fork carriage unit......................................... 928
8000 Peripheral / Installation Equipment................................................. 930
9000 Options / Attachments............................................................... 932
9100-001 Attachments (Supply line to mast)........................................... 934
9100-100 Attachments (Two stage mast lines).......................................... 936
9100-300 Attachments (Three stage mast lines)........................................ 938
9370-000 Warning lights / alarm...................................................... 940
9390-000 Positioning equipment....................................................... 942
9500-000 Load backrest............................................................... 944
9660-000 Electrical heater........................................................... 946
10000 Tools.............................................................................. 948
10010-000 Electrical controllers (Handset)........................................... 950
10020-000 Special tools and lubrications............................................. 952
11000 Numerical Index.................................................................... 954
CSX Electical Truck Numerical Index.................................................. 956
Back Cover............................................................................... 967
304954-001 2001_August....................................................................... 968
F r o n t C o v e r...................................................................... 968
Parts Ordering Instructions.............................................................. 970
General Information...................................................................... 971
Art for index............................................................................ 972
Index.................................................................................... 974
0000 Chassis............................................................................. 978
0300-000 Frame / Chassis............................................................. 980
0340-000 Inspection covers (Shields & guards)........................................ 982
0340-100 Inspection covers (“EE” electrical box)..................................... 984
0370-000 Counter balance weight...................................................... 986
0390-000 Battery compartment parts (7 inch [178 mm] battery)......................... 988
0390-100 Battery compartment parts (9 inch [229 mm] battery)......................... 990
0390-200 Battery compartment parts (13.3 inch [338 mm] battery)...................... 992
0640-000 Drivers controls (One spool valve handle)................................... 994
0640-100 Drivers controls (Two spool valve handle)................................... 996
0641-000 Drivers controls (Speed and direction)...................................... 998
0841-000 Driver protection (Reverser)................................................1000
0850-001 Signs, warnings Serial Number 31136001 - UP.................................1002
1000 Motors..............................................................................1004
1750-000 Pump motor..................................................................1006
1760-001 200 AMP system drive motor Serial Number 27108001 - UP......................1008
1760-100 300 AMP system drive motor..................................................1010
2000 Transmission / Drive Gear...........................................................1012
2550-000 Mechanical drive gear unit..................................................1014
3000 Brake / Wheel System................................................................1016
3300-000 200 Amp system parking brake system.........................................1018
3300-100 300 Amp system parking brake system.........................................1020
3360-000 Brake drum/disc assembly....................................................1022
3530-000 Drive wheel.................................................................1024
3540-000 Support / swivel wheel......................................................1026
3550-000 Load wheels.................................................................1028
3560-000 Caster assembly.............................................................1030
4000 Steering System.....................................................................1032
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................1034
4111-000 Steering arm / wheel (Head).................................................1036
4180-000 Steering / radial bearing...................................................1038
5000 Electrical System...................................................................1040
5161-000 Horn........................................................................1042
5181-000 Static strap................................................................1044
5190-000 Battery connector...........................................................1046
5192-000 200 Amp system line contactor...............................................1048
5192-100 300 Amp system line contactor...............................................1050
5192-200 200/300 Amp system “EE” line contactor......................................1052
5230-000 Voltage / battery indicator.................................................1054
5290-000 Hourmeter / speedometer.....................................................1056
5310-000 Start / stop switch.........................................................1058
5330-000 Speed controls..............................................................1060
5390-001 Control cables / harnesses..................................................1062
5430-000 200 Amp system motor power cables...........................................1064
5430-100 300 Amp system motor power cables...........................................1066
5460-000 200 Amp system transistor panel.............................................1068
5460-100 300 Amp system transistor panel.............................................1070
5510-000 Micro switches..............................................................1072
5590-000 Control cables, harness.....................................................1074
5610-000 Pump contactor..............................................................1076
5910-000 Control circuit breaker.....................................................1078
5911-000 Power circuit breaker.......................................................1080
6000 Hydraulic System....................................................................1082
6100-000 Hydraulic pump (Model # DM-1005)............................................1084
6100-001 Hydraulic pump (Model # DM-1006)............................................1086
6110-000 Hydraulic tank..............................................................1088
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP......................1094
6125-101 Two stage mast lines Serial Number 28163001 - UP............................1096
6125-201 Two stage mast lines Serial Number 28163001 - UP............................1098
6125-300 Two stage mast lines........................................................1100
6125-400 Two stage full freelift lines...............................................1102
6125-500 Three stage mast lines......................................................1104
6160-000 Control valve (One spool control valve).....................................1106
6160-100 Control valve (Two spool control valve).....................................1108
6170-000 Pressure / flow control valve...............................................1110
6220-001 Control valve (Manifold assembly)...........................................1112
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP....................1114
6610-100 Two stage mast lift cylinder................................................1116
6610-200 Two stage full freelift staging cylinder....................................1118
6610-300 Three stage mast staging cylinder...........................................1120
6620-200 Two stage full freelift, freelift cylinder..................................1122
6620-300 Three stage mast freelift cylinder..........................................1124
6660-000 Tilt cylinder...............................................................1126
7000 Operating Function - Lifting Device.................................................1128
7105-000 Mast pivot..................................................................1130
7110-001 Two stage mast Serial Number 28163001 - UP..................................1132
7110-100 Two stage mast..............................................................1134
7110-200 Two stage full freelift mast................................................1136
7110-300 Three stage mast............................................................1138
7170-000 Two stage mast lifting gear.................................................1140
7170-100 Two stage full freelift mast liftting gear..................................1142
7170-200 Two / three stage mast lifting gear.........................................1144
7210-001 Sideshifter assembly Serial Number 28077002 - UP............................1146
7410-001 Fork assembly...............................................................1148
7420-000 Two stage mast fork carriage unit...........................................1150
7420-100 Two stage mast fork carriage unit...........................................1152
7420-200 Two stage full freelift mast fork carriage unit.............................1154
7420-300 Three stage mast fork carriage unit.........................................1156
8000 Peripheral / Installation Equipment.................................................1158
9000 Options / Attachments...............................................................1160
9100-002 Attachments (Supply line to mast)...........................................1162
9100-100 Attachments (Two stage mast lines)..........................................1164
9100-300 Attachments (Three stage mast lines)........................................1166
9370-001 Warning lights / alarm......................................................1168
9390-000 Positioning equipment.......................................................1170
9500-000 Load backrest...............................................................1172
9660-000 Electrical heater...........................................................1174
10000 Tools..............................................................................1176
10010-000 Electrical controllers (Handset)...........................................1178
10020-000 Special tools and lubrications.............................................1180
11000 Alphabetical/ Numerical Index......................................................1182
Alphabetical Index...................................................................1184
Numerical Index......................................................................1192
Back Cover...............................................................................1201
304954-002 2002_January......................................................................1202
Front Cover..............................................................................1202
Parts Ordering Instructions..............................................................1204
General Information......................................................................1205
Art for index............................................................................1206
Index....................................................................................1208
0000 Chassis.............................................................................1212
0300-000 Frame / Chassis.............................................................1214
0340-001 Inspection covers (Shields & guards)........................................1216
0340-100 Inspection covers (“EE” electrical box).....................................1218
0370-000 Counter balance weight......................................................1220
0390-000 Battery compartment parts (7 inch [178 mm] battery).........................1222
0390-100 Battery compartment parts (9 inch [229 mm] battery).........................1224
0390-200 Battery compartment parts (13.3 inch [338 mm] battery)......................1226
0640-000 Drivers controls (One spool valve handle)...................................1228
0640-100 Drivers controls (Two spool valve handle)...................................1230
0641-000 Drivers controls (Speed and direction)......................................1232
0841-000 Driver protection (Reverser)................................................1234
0850-001 Signs, warnings Serial Number 31136001 - UP.................................1236
1000 Motors..............................................................................1238
1750-000 Pump motor..................................................................1240
1760-001 200 AMP system drive motor Serial Number 27108001 - UP......................1242
1760-100 300 AMP system drive motor..................................................1244
2000 Transmission / Drive Gear...........................................................1246
2550-000 Mechanical drive gear unit..................................................1248
3000 Brake / Wheel System................................................................1250
3300-000 200 Amp system parking brake system.........................................1252
3300-100 300 Amp system parking brake system.........................................1254
3360-000 Brake drum/disc assembly....................................................1256
3530-000 Drive wheel.................................................................1258
3540-000 Support / swivel wheel......................................................1260
3550-000 Load wheels.................................................................1262
3560-000 Caster assembly.............................................................1264
4000 Steering System.....................................................................1266
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................1268
4111-000 Steering arm / wheel (Head).................................................1270
4180-000 Steering / radial bearing...................................................1272
5000 Electrical System...................................................................1274
5161-000 Horn........................................................................1276
5181-000 Static strap................................................................1278
5190-000 Battery connector...........................................................1280
5192-000 200 Amp system line contactor...............................................1282
5192-100 300 Amp system line contactor...............................................1284
5192-200 200/300 Amp system “EE” line contactor......................................1286
5230-000 Voltage / battery indicator.................................................1288
5290-000 Hourmeter / speedometer.....................................................1290
5310-000 Start / stop switch.........................................................1292
5330-000 Speed controls..............................................................1294
5390-001 Control cables / harnesses..................................................1296
5430-000 200 Amp system motor power cables...........................................1298
5430-100 300 Amp system motor power cables...........................................1300
5460-000 200 Amp system transistor panel.............................................1302
5460-100 300 Amp system transistor panel.............................................1304
5510-000 Micro switches..............................................................1306
5590-000 Control cables, harness.....................................................1308
5610-000 Pump contactor..............................................................1310
5910-000 Control circuit breaker.....................................................1312
5911-000 Power circuit breaker.......................................................1314
6000 Hydraulic System....................................................................1316
6100-000 CSX10/20/30 Hydraulic pump (Model # DM-1005)................................1318
6100-001 CSX40 Hydraulic pump (Model # DM-1006)......................................1320
6110-000 Hydraulic tank..............................................................1322
6120-000 One spool valve hydraulic lines.............................................1324
6120-100 Two spool valve hydraulic lines.............................................1326
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP......................1328
6125-101 Two stage mast lines Serial Number 28163001 - UP............................1330
6125-201 Two stage mast lines Serial Number 28163001 - UP............................1332
6125-300 Two stage mast lines........................................................1334
6125-400 Two stage full freelift lines...............................................1336
6125-500 Three stage mast lines......................................................1338
6160-002 Control valve (One spool control valve).....................................1340
6160-101 Control valve (Two spool control valve).....................................1342
6170-000 Pressure / flow control valve...............................................1344
6220-001 Control valve (Manifold assembly)...........................................1346
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP....................1348
6610-100 Two stage mast lift cylinder................................................1350
6610-200 Two stage full freelift staging cylinder....................................1352
6610-300 Three stage mast staging cylinder...........................................1354
6620-200 Two stage full freelift, freelift cylinder..................................1356
6620-300 Three stage mast freelift cylinder..........................................1358
6660-000 Tilt cylinder...............................................................1360
7000 Operating Function - Lifting Device.................................................1362
7105-000 Mast pivot..................................................................1364
7110-001 Two stage mast Serial Number 28163001 - UP..................................1366
7110-100 Two stage mast..............................................................1368
7110-200 Two stage full freelift mast................................................1370
7110-300 Three stage mast............................................................1372
7170-000 Two stage mast lifting gear.................................................1374
7170-100 Two stage full freelift mast lifting gear...................................1376
7170-200 Two / three stage mast lifting gear.........................................1378
7210-001 Sideshifter assembly Serial Number 28077002 - UP............................1380
7410-001 Fork assembly...............................................................1382
7420-000 Two stage mast fork carriage unit...........................................1384
7420-100 Two stage mast fork carriage unit...........................................1386
7420-200 Two stage full freelift mast fork carriage unit.............................1388
7420-300 Three stage mast fork carriage unit.........................................1390
8000 Peripheral / Installation Equipment.................................................1392
9000 Options / Attachments...............................................................1394
9100-002 Attachments (Supply line to mast)...........................................1396
9100-100 Attachments (Two stage mast lines)..........................................1398
9100-300 Attachments (Three stage mast lines)........................................1400
9370-001 Warning lights / alarm......................................................1402
9390-000 Positioning equipment.......................................................1404
9500-000 Load backrest...............................................................1406
9660-000 Electrical heater...........................................................1408
10000 Tools..............................................................................1410
10010-000 Electrical controllers (Handset)...........................................1412
10020-000 Special tools and lubrications.............................................1414
11000 Alphabetical/ Numerical Index......................................................1416
Alphabetical Index...................................................................1418
Numerical Index......................................................................1425
Back Cover...............................................................................1434DESCRIPTION:
BT PRIME MOVER CSX10/20/30/40 PARTS MANUAL – PDF DOWNLOAD
HOW TO ORDER
- When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
- Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.
- All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory.
S.S 07/01/2025
