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BT PRIME MOVER CSX10/20/30/40 OPERATOR’S MANUAL – PDF DOWNLOAD
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Description
BT PRIME MOVER CSX10/20/30/40 OPERATOR’S MANUAL – PDF DOWNLOAD
FILE DETAILS:
BT PRIME MOVER CSX10/20/30/40 OPERATOR’S MANUAL – PDF DOWNLOAD
Language : English
Pages : 433
Downloadable : Yes
File Type : PDF
304953-000 1996_July
304953-000 1996_October
304953-000 1997_October
304953-000 1998_October
304953-001 2001_December
304953-002 2002_July
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT PRIME MOVER CSX10/20/30/40 OPERATOR’S MANUAL – PDF DOWNLOAD
Front Cover...................................................................... 2 Important Notice................................................................. 3 Before Operating the Unit.................................................... 3 Foreword......................................................................... 4 Table of Contents................................................................ 5 Drive Safely..................................................................... 6 Introduction..................................................................... 7 To New BT Prime-Mover Owners................................................. 7 Preliminary Service.............................................................. 8 Operator......................................................................... 9 Operating Practices.............................................................. 10 Operating Rules and Instructions............................................. 10 Operator Qualifications.................................................. 10 Operator Training........................................................ 11 Operator Responsibility.................................................. 11 When a Powered Industrial Truck is Traveling............................. 13 Loading.................................................................. 14 Operator Prechecks and Inspection........................................ 15 Data Plate and Decals............................................................ 16 Keep Windshield Clean........................................................ 17 Keep Hands Clear............................................................. 17 Keep Away from Forks......................................................... 17 Operating Warnings........................................................... 18 Raise and Lower Decal........................................................ 18 Tilt/Auxiliary Control Decals................................................ 19 Warning Decals............................................................... 19 Controls and Equipment........................................................... 20 The Control Handle........................................................... 20 Raise Switch............................................................. 21 Lower Switch............................................................. 21 Horn Switch.............................................................. 21 Reverser Switch.......................................................... 21 Direction and Speed...................................................... 21 Component Identification..................................................... 22 Key Switch................................................................... 23 Emergency Disconnect Button.................................................. 23 Brake Control................................................................ 24 Braking Using Plugging Function.............................................. 24 Hourmeter (optional)......................................................... 25 Battery Discharge Indicator/Hourmeter (optional)............................. 25 BDI/Hourmeter with Lift Interrupt (optional)................................. 25 Auxiliary Hydraulic Control Levers........................................... 26 Lift/Lower Control........................................................... 26 Tilt/Auxiliary Control....................................................... 26 Sideshifter/Auxiliary Control (optional)..................................... 26 Before Operation Inspection...................................................... 27 Operation........................................................................ 31 Stopping Unit................................................................ 31 Parking.......................................................................... 32 Battery Retainment/Care.......................................................... 33 Adding Water................................................................. 34 Terminals & Cable Connections................................................ 34 Specifications and Lubrications.................................................. 35 Service Intervals................................................................ 36 Field Modifications.............................................................. 37 Recycling/Discarding............................................................. 38 Discarding the Battery....................................................... 38 Scrapping the Truck.......................................................... 38 Chassis.................................................................. 38 Hydraulic System......................................................... 39 Electrical System........................................................ 39 Back Cover....................................................................... 41 Front Cover...................................................................... 42 Important Notice................................................................. 43 Foreword......................................................................... 44 Table of Contents................................................................ 45 Drive Safely..................................................................... 46 Introduction..................................................................... 47 To New BT Prime-Mover Owners................................................. 47 Preliminary Service.............................................................. 48 Right, Left, Front and Rear Sides............................................ 48 Operator......................................................................... 49 Operating Practices.............................................................. 50 Operating Rules and Instructions............................................. 50 Operator Qualifications.................................................. 50 Operator Training........................................................ 51 Operator Responsibility.................................................. 51 When a Powered Industrial Truck is Traveling............................. 53 Loading.................................................................. 54 Operator Prechecks and Inspection........................................ 55 Data Plate and Decals............................................................ 56 Operating Warnings........................................................... 58 Raise and Lower Decal........................................................ 58 Tilt/Auxiliary Control Decals................................................ 59 Warning Decals............................................................... 59 Controls and Equipment........................................................... 60 The Control Handle........................................................... 60 Raise Switch............................................................. 61 Lower Switch............................................................. 61 Horn Switch.............................................................. 61 Reverser Switch.......................................................... 61 Direction and Speed...................................................... 61 Key Switch............................................................... 63 Emergency Disconnect Button.............................................. 63 Brake Control............................................................ 64 Braking Using Plugging Function...................................... 64 Battery Discharge Indicator/Hourmeter Dash Display....................... 65 Hourmeter............................................................ 65 Battery Discharge Indicator/Hourmeter................................ 65 BDI/Hourmeter with Lift Interrupt.................................... 65 Auxiliary Hydraulic Control Levers....................................... 66 Lift/Lower Control................................................... 66 Tilt/Auxiliary Control............................................... 66 Sideshifter/Auxiliary Control........................................ 66 Before Operation Inspection...................................................... 67 Operation........................................................................ 71 Stopping Unit................................................................ 71 Parking.......................................................................... 72 Battery Retainment/Care.......................................................... 73 Adding Water................................................................. 74 Terminals & Cable Connections................................................ 74 Specifications and Lubrications.................................................. 75 Service Intervals................................................................ 76 Field Modifications.............................................................. 77 Recycling/Discarding............................................................. 78 Discarding the Battery....................................................... 78 Scrapping the Truck.......................................................... 78 Chassis.................................................................. 78 Hydraulic System......................................................... 79 Electrical System........................................................ 79 Back Cover....................................................................... 81 Front Cover...................................................................... 82 Operator's Warning............................................................... 83 Foreword......................................................................... 84 Table of Contents................................................................ 85 Safety Regulations............................................................... 87 Warning Symbols.............................................................. 87 Prohibitory Symbols.......................................................... 88 Ordinance Symbols............................................................ 88 General Safety Regulations................................................... 89 Control.................................................................. 89 Operating the Truck...................................................... 90 Operator's Responsibility................................................ 91 Working Area............................................................. 92 Driving and Conduct While Driving........................................ 93 Handling Loads........................................................... 95 Parking the Truck........................................................ 96 Handling the Battery..................................................... 97 Maintenance and Repair................................................... 98 Warning and Information Signs.................................................... 99 Warning Decals...............................................................100 Presentation of Truck............................................................101 Application Area for BT's Trucks.............................................102 Prohibited Applications for BT's Trucks......................................102 Truck Data...................................................................103 CSX Truck Dimensions.........................................................104 Data Plate...................................................................105 UL Construction Type.........................................................106 Presentation of Main Components..................................................107 Controls and Instruments.........................................................110 Control Handle...............................................................110 Control for Raising the Forks............................................111 Control for Lowering the Forks...........................................111 Travel Direction Selector and Speed Control..............................112 Horn.....................................................................112 Reverser Switch..........................................................113 Steering Control Handle/Brake Control........................................114 Parking Brake (B1).......................................................114 Travel Brake (B2)........................................................114 Braking Using Plugging Function..........................................115 Dash Panel Layout............................................................116 Key Switch...............................................................116 Emergency Disconnect Switch..............................................116 BDI/Hourmeter with Travel Interrupt......................................117 Battery Discharge Indicator..............................................117 Hourmeter................................................................118 Auxiliary Hydraulic Control Levers...........................................119 Control for Lift/Lower Control...........................................119 Control for Tilt/Auxiliary Control.......................................119 Control for Sideshifter/Auxiliary Control................................119 Driving..........................................................................120 Starting the Truck...........................................................121 Braking......................................................................123 Steering.....................................................................125 Parking the Truck............................................................125 Transporting Loads...............................................................126 General......................................................................126 Collecting a Load............................................................129 Leaving a Load...............................................................130 Battery..........................................................................131 Type of Battery..............................................................131 Changing the Battery.........................................................131 Charging the Battery.........................................................133 General Prohibition......................................................133 Pre-charging.............................................................134 During Charging..........................................................134 After Charging...........................................................135 Battery Maintenance..........................................................136 Each Week................................................................136 Each Month...............................................................137 Daily Service/Safety Checks......................................................138 Special Equipment............................................................141 Maintenance......................................................................142 General Information..........................................................142 Safety Regulations with Maintenance Work.....................................142 Maintenance Work that can be Carried out by You..............................145 Maintenance Work that may be Carried out by Trained Maintenance Personnel....145 Other Service and Repair Work................................................145 Cleaning and Washing.........................................................146 General..................................................................146 External Cleaning........................................................146 Cleaning the Motor Compartment...........................................146 Electrical Components....................................................147 Maintenance Chart............................................................148 Lubrication Chart............................................................152 Approved Oils and Grease.....................................................153 Transporting and Storing the Truck...............................................154 Truck's Dimensions and Weight................................................154 Lifting the Truck............................................................154 Towing and Transporting a Disabled Truck.....................................155 Storing the Truck............................................................156 Battery..................................................................156 Hydraulic System.........................................................156 Drive Unit...............................................................156 Starting After a Period of Disuse........................................156 Recycling/Discarding.............................................................157 Discarding the Battery.......................................................157 Scrapping the Truck..........................................................157 Chassis..................................................................157 Hydraulic System.........................................................158 Electrical System........................................................158 Back Cover.......................................................................159 Front Cover......................................................................160 Operator's Warning...............................................................161 Foreword.........................................................................162 Table of Contents................................................................163 Safety Regulations...............................................................165 Warning Symbols..............................................................165 Prohibitory Symbols..........................................................166 Ordinance Symbols............................................................166 General Safety Regulations...................................................167 Control..................................................................167 Operating the Truck......................................................168 Operator's Responsibility................................................169 Working Area.............................................................170 Driving and Conduct While Driving........................................171 Handling Loads...........................................................173 Parking the Truck........................................................174 Handling the Battery.....................................................175 Maintenance and Repair...................................................176 Warning and Information Signs...................................................177 Warning Decals...............................................................178 Presentation of Truck............................................................179 Application Area for BT's Trucks.............................................180 Prohibited Applications for BT's Trucks......................................180 Truck Data...................................................................181 CSX Truck Dimensions.........................................................182 Data Plate...................................................................183 UL Construction Type.........................................................184 Presentation of Main Components..................................................185 Controls and Instruments.........................................................188 Control Handle...............................................................188 Control for Raising the Forks............................................189 Control for Lowering the Forks...........................................189 Travel Direction Selector and Speed Control..............................190 Horn.....................................................................190 Reverser Switch..........................................................191 Steering Control Handle/Brake Control........................................192 Parking Brake (B1).......................................................192 Travel Brake (B2)........................................................192 Braking Using Plugging Function..........................................193 Dash Panel Layout............................................................194 Key Switch...............................................................194 Emergency Disconnect Switch..............................................194 BDI/Hourmeter with Travel Interrupt......................................195 Battery Discharge Indicator..............................................195 Hourmeter................................................................196 Auxiliary Hydraulic Control Levers...........................................197 Control for Lift/Lower Control...........................................197 Control for Tilt/Auxiliary Control.......................................197 Control for Sideshifter/Auxiliary Control................................197 Driving..........................................................................198 Starting the Truck...........................................................199 Braking......................................................................201 Steering.....................................................................203 Parking the Truck............................................................203 Transporting Loads...............................................................204 General......................................................................204 Collecting a Load............................................................207 Leaving a Load...............................................................208 Battery..........................................................................209 Type of Battery..............................................................209 Changing the Battery.........................................................209 Charging the Battery.........................................................211 General Prohibition......................................................211 Pre-charging.............................................................212 During Charging..........................................................212 After Charging...........................................................213 Battery Maintenance..........................................................214 Each Week................................................................214 Each Month...............................................................215 Daily Service/Safety Checks......................................................216 Special Equipment............................................................219 Maintenance......................................................................220 General Information..........................................................220 Safety Regulations with Maintenance Work.....................................220 Maintenance Work that can be Carried out by You..............................223 Maintenance Work that may be Carried out by Trained Maintenance Personnel....223 Other Service and Repair Work................................................223 Cleaning and Washing.........................................................224 General..................................................................224 External Cleaning........................................................224 Cleaning the Motor Compartment...........................................224 Electrical Components....................................................225 Maintenance Chart............................................................226 Lubrication Chart............................................................230 Approved Oils and Grease.....................................................231 Transporting and Storing the Truck...............................................232 Truck's Dimensions and Weight................................................232 Lifting the Truck............................................................232 Towing and Transporting a Disabled Truck.....................................233 Storing the Truck............................................................234 Battery..................................................................234 Hydraulic System.........................................................234 Drive Unit...............................................................234 Starting After a Period of Disuse........................................234 Recycling/Discarding.............................................................235 Discarding the Battery.......................................................235 Scrapping the Truck..........................................................235 Chassis..................................................................235 Hydraulic System.........................................................236 Electrical System........................................................236 Back Cover.......................................................................237 Front Cover......................................................................336 Operator’s Warning...............................................................338 Before operating the truck:..................................................338 Foreword.........................................................................339 Standard Compliance..........................................................340 Safety regulations symbols.......................................................344 Warning symbols..............................................................344 Warning levels...........................................................344 Prohibitory symbols..........................................................345 Ordinance symbols............................................................345 General safety regulations...................................................346 Control..................................................................346 Operating the truck......................................................347 Operator’s responsibility................................................348 Working area.............................................................349 Driving and conduct while driving........................................350 Handling loads...........................................................353 Parking the truck........................................................354 Handling the battery.....................................................355 Maintenance and repair...................................................356 Warning and information decals...................................................357 Warning decals...............................................................358 Presentation of truck............................................................359 Application area for BTPrime-Mover’s trucks.................................360 Prohibited applications for BTPrime-Mover’s trucks..........................360 Truck data...................................................................361 Truck battery dimensions.....................................................362 CSX-10 truck dimensions......................................................265 CSX-20 truck dimensions......................................................364 CSX-30 truck dimensions......................................................365 CSX-40 truck dimensions......................................................366 Data plate...................................................................367 U.L. construction type.......................................................368 Presentation of main components..................................................369 Controls and instruments.........................................................372 Control handle...............................................................372 Control for raising the forks............................................373 Control for lowering the forks...........................................373 Travel direction selector and speed control..............................374 Horn.....................................................................374 Reverser switch..........................................................375 Steering control handle/brake control....................................376 Braking using plugging function..........................................377 Dash Controls................................................................378 Key switch (Toggle switch)...............................................378 Master control on/off switch.............................................378 BDI/hourmeter with lift interrupt........................................379 Battery discharge indicator (BDI)........................................379 Hourmeter................................................................380 Emergency battery disconnect.................................................381 Key switch (Toggle switch)...............................................378 Mast Function Control Lever..................................................382 Control for Raise/Lower using control lever..............................382 Fork Function Control Levers.................................................383 Control for Tilt/Auxiliary Control.......................................383 Control for Sideshifter/Auxiliary Control (optional).....................383 Driving..........................................................................384 Driving......................................................................384 Braking the Truck........................................................387 Steering the Truck.......................................................388 Parking the Truck........................................................389 Transporting loads...............................................................390 General Information..........................................................390 Collecting a load............................................................393 Leaving a load...............................................................394 Battery..........................................................................395 Type of battery..............................................................395 Changing the battery.........................................................395 Charging the battery.........................................................397 General prohibition......................................................397 Pre-charging.............................................................398 During charging..........................................................398 After charging...........................................................399 Battery maintenance......................................................400 Each week:...............................................................400 Each month:..............................................................401 Daily service/safety checks......................................................402 Daily service/safety checks drawing..........................................403 Special equipment............................................................404 Maintenance......................................................................405 General information..........................................................405 Safety regulations with maintenance work.....................................405 Maintenance that can be carried out by driver................................408 Maintenance that may be carried out by trained maintenance personnel.........408 Other service and repair work................................................408 Cleaning and washing.........................................................409 General..................................................................409 External cleaning........................................................409 Cleaning the motor compartment...........................................409 Electrical components....................................................410 Maintenance chart............................................................411 Lubrication chart............................................................415 Approved Oils and Grease Chart...............................................416 Transporting and storing the truck...............................................418 Truck’s dimensions and weight as standard....................................418 Towing and transporting a disabled truck.....................................419 Storing the truck............................................................420 Battery..................................................................420 Hydraulic system.........................................................420 Drive unit...............................................................420 Starting after a period of disuse............................................421 APPENDIX A - Selected OSHA Regulations...........................................422 A............................................................................328 B............................................................................328 C............................................................................328 D............................................................................329 E............................................................................329 F............................................................................329 G............................................................................329 H............................................................................329 L............................................................................330 M............................................................................330 N............................................................................330 O............................................................................330 P............................................................................330 S............................................................................331 T............................................................................332 U............................................................................332 W............................................................................332 A............................................................................328 B............................................................................328 C............................................................................328 D............................................................................329 E............................................................................329 F............................................................................329 G............................................................................329 H............................................................................329 L............................................................................330 M............................................................................330 N............................................................................330 O............................................................................330 P............................................................................330 S............................................................................331 T............................................................................332 U............................................................................332 W............................................................................332 Index............................................................................426 Back Cover.......................................................................433 Front Cover......................................................................336 Operator’s Warning...............................................................338 Before operating the truck:..................................................338 Foreword.........................................................................339 Standard Compliance..........................................................340 Safety regulations symbols.......................................................344 Warning symbols..............................................................344 Warning levels...........................................................344 Prohibitory symbols..........................................................345 Ordinance symbols............................................................345 General safety regulations...................................................346 Control..................................................................346 Operating the truck......................................................347 Operator’s responsibility................................................348 Working area.............................................................349 Driving and conduct while driving........................................350 Handling loads...........................................................353 Parking the truck........................................................354 Handling the battery.....................................................355 Maintenance and repair...................................................356 Warning and information decals...................................................357 Warning decals...............................................................358 Presentation of truck............................................................359 Application area for BTPrime-Mover’s trucks.................................360 Prohibited applications for BTPrime-Mover’s trucks..........................360 Truck data...................................................................361 Truck battery dimensions.....................................................362 CSX-10 truck dimensions......................................................363 CSX-20 truck dimensions......................................................364 CSX-30 truck dimensions......................................................365 CSX-40 truck dimensions......................................................366 Data plate...................................................................367 U.L. construction type.......................................................368 Presentation of main components..................................................369 Controls and instruments.........................................................372 Control handle...............................................................372 Control for raising the forks............................................373 Control for lowering the forks...........................................373 Travel direction selector and speed control..............................374 Horn.....................................................................374 Reverser switch..........................................................375 Steering control handle/brake control....................................376 Braking using plugging function..........................................377 Dash Controls................................................................378 Key switch (Toggle switch)...............................................378 Master control on/off switch.............................................378 BDI/hourmeter with lift interrupt........................................379 Battery discharge indicator (BDI)........................................379 Hourmeter................................................................380 Emergency battery disconnect.................................................381 Key switch (Toggle switch)...............................................378 Mast Function Control Lever..................................................382 Control for Raise/Lower using control lever..............................382 Fork Function Control Levers.................................................383 Control for Tilt/Auxiliary Control.......................................383 Control for Sideshifter/Auxiliary Control (optional).....................383 Driving..........................................................................384 Driving......................................................................384 Braking the Truck........................................................387 Steering the Truck.......................................................388 Parking the Truck........................................................389 Transporting loads...............................................................390 General Information..........................................................390 Collecting a load............................................................393 Leaving a load...............................................................394 Battery..........................................................................395 Type of battery..............................................................395 Changing the battery.........................................................395 Charging the battery.........................................................397 General prohibition......................................................397 Pre-charging.............................................................398 During charging..........................................................398 After charging...........................................................399 Battery maintenance......................................................400 Each week:...............................................................400 Each month:..............................................................401 Daily service/safety checks......................................................402 Daily service/safety checks drawing..........................................403 Special equipment............................................................404 Maintenance......................................................................405 General information..........................................................405 Safety regulations with maintenance work.....................................405 Maintenance that can be carried out by driver................................408 Maintenance that may be carried out by trained maintenance personnel.........408 Other service and repair work................................................408 Cleaning and washing.........................................................409 General..................................................................409 External cleaning........................................................409 Cleaning the motor compartment...........................................409 Electrical components....................................................410 Maintenance chart............................................................411 Lubrication chart............................................................415 Approved Oils and Grease Chart...............................................416 Transporting and storing the truck...............................................418 Truck’s dimensions and weight as standard....................................418 Towing and transporting a disabled truck.....................................419 Storing the truck............................................................420 Battery..................................................................420 Hydraulic system.........................................................420 Drive unit...............................................................420 Starting after a period of disuse............................................421 APPENDIX A - Selected OSHA Regulations...........................................422 A............................................................................426 B............................................................................426 C............................................................................426 D............................................................................427 E............................................................................427 F............................................................................427 G............................................................................427 H............................................................................427 L............................................................................428 M............................................................................428 N............................................................................428 O............................................................................428 P............................................................................428 S............................................................................429 T............................................................................430 U............................................................................430 W............................................................................430 A............................................................................426 B............................................................................426 C............................................................................426 D............................................................................427 E............................................................................427 F............................................................................427 G............................................................................427 H............................................................................427 L............................................................................428 M............................................................................428 N............................................................................428 O............................................................................428 P............................................................................428 S............................................................................429 T............................................................................430 U............................................................................430 W............................................................................430 Index............................................................................426 Back Cover.......................................................................433
DESCRIPTION:
BT PRIME MOVER CSX10/20/30/40 OPERATOR’S MANUAL – PDF DOWNLOAD
- Federal and State laws require that operators be completely trained in the safe operations of lift trucks.
- Before you start operating this lift truck, make sure that you understand all driving procedures. It is important to operate your lift truck safely and efficiently.
- This manual will help you learn how to operate your lift truck. This manual describes the controls, special features and the functions of each control.
- This manual is not a training manual. It is a guide to help authorized operators safely operate a lift truck. Illustrations in this manual show the operator correct procedures for checking, starting, operating, and stopping the lift truck.
- This lift truck is built to take hard work, but not abuse. This lift truck is built to be dependable, but, as with any lift truck, it is only as efficient as the operator and the persons responsible for maintaining it.
S.S 08/01/2025
