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BT PRIME MOVER CSX10/20/30/40 Master Parts Manuals Digital Manual PDF
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BT PRIME MOVER CSX10/20/30/40 MASTER PARTS MANUALS – PDF DOWNLOAD
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Description
BT PRIME MOVER CSX10/20/30/40 MASTER PARTS MANUALS – PDF DOWNLOAD
FILE DETAILS:
BT PRIME MOVER CSX10/20/30/40 MASTER PARTS MANUALS – PDF DOWNLOAD
Language : English
Pages : 1267
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT PRIME MOVER CSX10/20/30/40 MASTER PARTS MANUALS – PDF DOWNLOAD
Front Cover........................................................................ 2
Parts Ordering Instructions........................................................ 3
Field Modifications................................................................ 3
General Information................................................................ 4
Table of Contents.................................................................. 7
0000 - Chassis..................................................................... 12
0300-000 Frame/Chassis......................................................... 14
0340-000 Inspection Covers (Shields & Guards).................................. 16
0340-100 Inspection Covers ("EE" Electrical Box)............................... 18
0370-000 Counterbalance Weight................................................. 20
0390-000 Battery Compartment Parts (7 in. [178 mm] battery).................... 22
0390-100 Battery Compartment Parts (9 in. [229 mm] battery).................... 24
0390-200 Battery Compartment Parts (13.3 in. [338 mm] battery)................. 26
0640-000 Drivers Controls (One Spool Valve Handle)............................. 28
0640-100 Drivers Controls (Two Spool Valve Handle)............................. 30
0641-000 Drivers Controls (Speed and Direction)................................ 32
0841-000 Driver Protection (Reverser).......................................... 34
0850-000 Signs, Warnings....................................................... 36
1000 - Motor....................................................................... 38
1750-000 Pump Motor............................................................ 40
1760-000 200 Amp System Drive Motor Serial Number 25268000 - 27108000.......... 42
1760-001 200 Amp System Drive Motor Serial Number 27108001 - UP................ 44
1760-100 300 Amp System Drive Motor............................................ 46
2000 - Transmission/Drive Gear..................................................... 48
2550-000 Mechanical Drive Gear Unit............................................ 50
3000 - Brake/Wheel System.......................................................... 52
3300-000 200 Amp System Parking Brake System................................... 54
3300-100 300 Amp System Parking Brake System................................... 56
3360-000 Brake Drum/Disc Assembly.............................................. 58
3530-000 Drive Wheel........................................................... 60
3540-000 Support/Swivel Wheel.................................................. 62
3550-000 Load Wheels........................................................... 64
3560-000 Caster Assembly....................................................... 66
4000 - Steering System............................................................. 68
4110-000 Steering Arm/Wheel (Tiller Arm) Serial Number 25268000 - 27323100..... 70
4110-001 Steering Arm/Wheel (Tiller Arm) Serial Number 27324000 - UP........... 72
4111-000 Steering Arm/Wheel (Control Head Assembly)............................ 74
4180-000 Steering/Radial Bearing............................................... 76
5000 - Electrical System........................................................... 78
5161-000 Horn.................................................................. 80
5181-000 Static Strap.......................................................... 82
5190-000 Battery Connector..................................................... 84
5192-000 200 Amp System Line Contactor......................................... 86
5192-100 300 Amp System Line Contactor......................................... 88
5192-200 200/300 Amp System "EE" Line Contactor................................ 90
5230-000 Voltage/Battery Indicator............................................. 92
5290-000 Hourmeter/Speedometer................................................. 94
5310-000 Start/Stop Switch..................................................... 96
5330-000 Speed Controls........................................................ 98
5390-000 Control Cables /Harnesses.............................................100
5430-000 200 Amp System Motor Power Cables.....................................102
5430-100 300 Amp System Motor Power Cables.....................................104
5460-000 200 Amp System Transistor Panel.......................................106
5460-100 300 Amp System Transistor Panel.......................................108
5510-000 Micro Switches........................................................110
5590-000 Control Cables, Harness...............................................112
5610-000 Pump Contactor........................................................114
6000 - Hydraulic System............................................................116
6100-000 Hydraulic Pump (Model # DM-1005)......................................118
6100-001 Hydraulic Pump (Model # DM-1006)......................................120
6110-000 Hydraulic Tank........................................................122
6120-000 One Spool Valve Hydraulic Lines.......................................124
6120-100 Two Spool Valve Hydraulic Lines.......................................126
6125-000 CSX10 Two Stage Mast Lines Serial Number 25268000 - 28163000..........128
6125-001 CSX10 Two Stage Mast Lines Serial Number 28163001 - UP................130
6125-100 Two Stage Mast Lines Serial Number 25268000 - 28163000................132
6125-101 Two Stage Mast Lines Serial Number 28163001 - UP......................134
6125-200 Two Stage Mast Lines Serial Number 25268000 - 28163000................136
6125-201 Two Stage Mast Lines Serial Number 28163001 - UP......................138
6125-300 Two Stage Mast Lines..................................................140
6125-400 Two Stage Full Freelift Lines.........................................142
6125-500 Three Stage Mast Lines................................................144
6160-000 Control Valve (One Spool Control Valve)...............................146
6160-100 Control Valve (Two Spool Control Valve)...............................148
6170-000 Pressure/Flow Control Valve...........................................150
6220-000 Control Valve (Manifold Assembly).....................................152
6610-000 Two Stage Mast Lift Cylinder Serial Number 25268000 - 28163000........154
6610-001 Two Stage Mast Lift Cylinder Serial Number 28163001 - UP..............156
6610-100 Two Stage Mast Lift Cylinder..........................................158
6610-200 Two Stage Full Freelift Staging Cylinder..............................160
6610-300 Three Stage Mast Staging Cylinder.....................................162
6620-200 Two Stage Full Freelift, Freelift Cylinder............................164
6620-300 Three Stage Mast Freelift Cylinder....................................166
7000 - Operating Function - Lifting Device.........................................168
7105-000 Mast Pivot............................................................170
7110-000 Two Stage Mast Serial Number 25268000 - 28163000......................172
7110-001 Two Stage Mast Serial Number 28163001 - UP............................174
7110-100 Two Stage Mast........................................................176
7110-200 Two Stage Full Freelift Mast..........................................178
7110-300 Three Stage Mast......................................................180
7170-000 Two Stage Mast Lifting Gear...........................................182
7170-100 Two Stage Full Freelift Mast Lifting Gear.............................184
7170-200 Two/Three Stage Mast Lifting Gear.....................................186
7210-000 Sideshifter Assembly Serial Number 25268000 - 28077001................188
7210-001 Sideshifter Assembly Serial Number 28077002 - UP......................190
7320-000 Tilt Cylinder.........................................................192
7410-000 Fork Assembly.........................................................194
7420-000 Two Stage Mast Fork Carriage Unit.....................................196
7420-100 Two Stage Mast Fork Carriage Unit.....................................198
7420-200 Two Stage Full Freelift Mast Fork Carriage Unit.......................200
7420-300 Three Stage Mast Fork Carriage Unit...................................202
8000 - Peripheral/Installation Equipment...........................................204
9000 - Options/Attachments.........................................................206
9100-000 Attachments (Supply Line to Mast).....................................208
9100-100 Attachments (Two Stage Mast Lines)....................................210
9100-300 Attachments (Three Stage Mast Lines)..................................212
9370-000 Warning Lights/Alarm..................................................214
9390-000 Positioning Equipment.................................................216
9500-000 Load Backrest.........................................................218
9660-000 Electrical Heater.....................................................220
10000 - Tools......................................................................222
10010-00 Electrical Controllers (Handset)......................................224
10020-00 Special Tools and Lubrications........................................226
Back Cover.........................................................................229
Front Cover........................................................................230
Parts Ordering Instructions........................................................231
General Information................................................................232
Index..............................................................................235
0000 Chassis.......................................................................240
0300-000 Frame / Chassis....................................................... 0
0340-000 Inspection covers (Shields & guards).................................. 0
0340-100 Inspection covers (“EE” electrical box)............................... 0
0370-000 Counter balance weight................................................ 0
0390-000 Battery compartment parts (7 in. [178 mm] battery).................... 0
0390-100 Battery compartment parts (9 in. [229 mm] battery).................... 0
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)................. 0
0640-000 Drivers controls (One spool valve handle)............................. 0
0640-100 Drivers controls (Two spool valve handle)............................. 0
0641-000 Drivers controls (Speed and direction)................................ 0
0841-000 Driver protection (Reverser).......................................... 0
0850-000 Signs, warnings....................................................... 0
1000 Motor.........................................................................266
1750-000 Pump motor............................................................ 0
1760-000 200 Amp system drive motor Serial Number 25268000 - 27108000.......... 0
1760-001 200 Amp system drive motor Serial Number 27108001 - UP................ 0
1760-100 300 AMP system drive motor............................................ 0
2000 Transmission/Drive Gear.......................................................276
2550-000 Mechanical drive gear unit............................................ 0
3000 Brake/Wheel System............................................................280
3300-000 200 Amp system parking brake system................................... 0
3300-100 300 Amp system parking brake system................................... 0
3360-000 Brake drum/disc assembly.............................................. 0
3530-000 Drive wheel........................................................... 0
3540-000 Support / swivel wheel................................................ 0
3550-000 Load wheels........................................................... 0
3560-000 Caster assembly....................................................... 0
4000 Steering System...............................................................296
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100.... 0
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP.......... 0
4111-000 Steering arm / wheel (Control head assembly).......................... 0
4180-000 Steering / radial bearing............................................. 0
5000 Electrical System.............................................................306
5161-000 Horn.................................................................. 0
5181-000 Static strap.......................................................... 0
5190-000 Battery connector..................................................... 0
5192-000 200 Amp system line contactor......................................... 0
5192-100 300 Amp system line contactor......................................... 0
5192-200 200/300 Amp system “EE” line contactor................................ 0
5230-000 Voltage / battery indicator........................................... 0
5290-000 Hourmeter / speedometer............................................... 0
5310-000 Start / stop switch................................................... 0
5330-000 Speed controls........................................................ 0
5390-000 Control cables / harnesses............................................ 0
5430-000 200 Amp system motor power cables..................................... 0
5430-100 300 Amp system motor power cables..................................... 0
5460-000 200 Amp system transistor panel....................................... 0
5460-100 300 Amp system transistor panel....................................... 0
5510-000 Micro switches........................................................ 0
5590-000 Control cables, harness............................................... 0
5610-000 Pump contactor........................................................ 0
6000 Hydraulic System..............................................................344
6100-000 Hydraulic pump (Model # DM-1005)...................................... 0
6100-001 Hydraulic pump (Model # DM-1006)...................................... 0
6110-000 Hydraulic tank........................................................ 0
6120-000 One spool valve hydraulic lines....................................... 0
6120-100 Two spool valve hydraulic lines....................................... 0
6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000.......... 0
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP................ 0
6125-100 Two stage mast lines Serial Number 25268000 - 28163000................ 0
6125-101 Two stage mast lines Serial Number 28163001 - UP...................... 0
6125-200 Two stage mast lines Serial Number 25268000 -28163000................. 0
6125-201 Two stage mast lines Serial Number 28163001 - UP...................... 0
6125-300 Two stage mast lines.................................................. 0
6125-400 Two stage full freelift lines......................................... 0
6125-500 Three stage mast lines................................................ 0
6160-000 Control valve (One spool control valve)............................... 0
6160-100 Control valve (Two spool control valve)............................... 0
6170-000 Pressure / flow control valve......................................... 0
6220-000 Control valve (Manifold assembly)..................................... 0
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........ 0
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.............. 0
6610-100 Two stage mast lift cylinder.......................................... 0
6610-200 Two stage full freelift staging cylinder.............................. 0
6610-300 Three stage mast staging cylinder..................................... 0
6620-200 Two stage full freelift, freelift cylinder............................ 0
6620-300 Three stage mast freelift cylinder.................................... 0
7000 Operating/Function - Lifting Device...........................................396
7105-000 Mast pivot............................................................ 0
7110-000 Two stage mast Serial Number 25268000 - 28163000...................... 0
7110-001 Two stage mast Serial Number 28163001 - UP............................ 0
7110-100 Two stage mast........................................................ 0
7110-200 Two stage full freelift mast.......................................... 0
7110-300 Three stage mast...................................................... 0
7170-000 Two stage mast lifting gear........................................... 0
7170-100 Two stage full freelift mast liftting gear............................ 0
7170-200 Two / three stage mast lifting gear................................... 0
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................ 0
7210-001 Sideshifter assembly Serial Number 28077002 - UP...................... 0
7320-000 Tilt cylinder......................................................... 0
7410-000 Fork assembly......................................................... 0
7420-000 Two stage mast fork carriage unit..................................... 0
7420-100 Two stage mast fork carriage unit..................................... 0
7420-200 Two stage full freelift mast fork carriage unit....................... 0
7420-300 Three stage mast fork carriage unit................................... 0
8000 Peripheral/Installation Equipment.............................................432
9000 Options/Attachments...........................................................434
9100-000 Attachments (Supply line to mast)..................................... 0
9100-100 Attachments (Two stage mast lines).................................... 0
9100-300 Attachments (Three stage mast lines).................................. 0
9370-000 Warning lights / alarm................................................ 0
9390-000 Positioning equipment................................................. 0
9500-000 Load backrest......................................................... 0
9660-000 Electrical heater..................................................... 0
10000 Tools........................................................................450
10010-00 Electrical controllers (Handset)...................................... 0
10020-00 Special tools and lubrications........................................ 0
Numerical Index....................................................................456
Back Cover.........................................................................471
F r o n t Cover.................................................................... 0
Parts Ordering Instructions........................................................ 0
General Information................................................................ 0
Index.............................................................................. 0
0000 Chassis....................................................................... 0
0300-000 Frame / Chassis....................................................... 0
0340-000 Inspection covers (Shields & guards).................................. 0
0340-100 Inspection covers (“EE” electrical box)............................... 0
0370-000 Counter balance weight................................................ 0
0390-000 Battery compartment parts (7 in. [178 mm] battery).................... 0
0390-100 Battery compartment parts (9 in. [229 mm] battery).................... 0
0390-200 Battery compartment parts (13.3 in. [338 mm] battery)................. 0
0640-000 Drivers controls (One spool valve handle)............................. 0
0640-100 Drivers controls (Two spool valve handle)............................. 0
0641-000 Drivers controls (Speed and direction)................................ 0
0841-000 Driver protection (Reverser).......................................... 0
0850-000 Signs, warnings....................................................... 0
1000 Motors........................................................................ 0
1750-000 Pump motor............................................................ 0
1760-000 200 Amp system drive motor Serial Number 25268000 - 27108000.......... 0
1760-001 200 Amp system drive motor Serial Number 27108001 - UP................ 0
1760-100 300 AMP system drive motor............................................ 0
2000 Transmission / Drive Gear..................................................... 0
2550-000 Mechanical drive gear unit............................................ 0
3000 Brake / Wheel System.......................................................... 0
3300-000 200 Amp system parking brake system................................... 0
3300-100 300 Amp system parking brake system................................... 0
3360-000 Brake drum/disc assembly.............................................. 0
3530-000 Drive wheel........................................................... 0
3540-000 Support / swivel wheel................................................ 0
3550-000 Load wheels........................................................... 0
3560-000 Caster assembly....................................................... 0
4000 Steering System............................................................... 0
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100.... 0
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP.......... 0
4111-000 Steering arm / wheel (Control head assembly).......................... 0
4180-000 Steering / radial bearing............................................. 0
5000 Electrical System............................................................. 0
5161-000 Horn.................................................................. 0
5181-000 Static strap.......................................................... 0
5190-000 Battery connector..................................................... 0
5192-000 200 Amp system line contactor......................................... 0
5192-100 300 Amp system line contactor......................................... 0
5192-200 200/300 Amp system “EE” line contactor................................ 0
5230-000 Voltage / battery indicator........................................... 0
5290-000 Hourmeter / speedometer............................................... 0
5310-000 Start / stop switch................................................... 0
5330-000 Speed controls........................................................ 0
5390-000 Control cables / harnesses............................................ 0
5430-000 200 Amp system motor power cables..................................... 0
5430-100 300 Amp system motor power cables..................................... 0
5460-000 200 Amp system transistor panel....................................... 0
5460-100 300 Amp system transistor panel....................................... 0
5510-000 Micro switches........................................................ 0
5590-000 Control cables, harness............................................... 0
5610-000 Pump contactor........................................................ 0
5911-000 Power circuit breaker................................................. 0
6000 Hydraulic System.............................................................. 0
6100-000 Hydraulic pump (Model # DM-1005)...................................... 0
6100-001 Hydraulic pump (Model # DM-1006)...................................... 0
6110-000 Hydraulic tank........................................................ 0
6120-000 One spool valve hydraulic lines....................................... 0
6120-100 Two spool valve hydraulic lines....................................... 0
6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000.......... 0
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP................ 0
6125-100 Two stage mast lines Serial Number 25268000 - 28163000................ 0
6125-101 Two stage mast lines Serial Number 28163001 - UP...................... 0
6125-200 Two stage mast lines Serial Number 25268000 -28163000................. 0
6125-201 Two stage mast lines Serial Number 28163001 - UP...................... 0
6125-300 Two stage mast lines.................................................. 0
6125-400 Two stage full freelift lines......................................... 0
6125-500 Three stage mast lines................................................ 0
6160-000 Control valve (One spool control valve)............................... 0
6160-100 Control valve (Two spool control valve)............................... 0
6170-000 Pressure / flow control valve......................................... 0
6220-000 Control valve (Manifold assembly)..................................... 0
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........ 0
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.............. 0
6610-100 Two stage mast lift cylinder.......................................... 0
6610-200 Two stage full freelift staging cylinder.............................. 0
6610-300 Three stage mast staging cylinder..................................... 0
6620-200 Two stage full freelift, freelift cylinder............................ 0
6620-300 Three stage mast freelift cylinder.................................... 0
7000 Operating Function - Lifting Device........................................... 0
7105-000 Mast pivot............................................................ 0
7110-000 Two stage mast Serial Number 25268000 - 28163000...................... 0
7110-001 Two stage mast Serial Number 28163001 - UP............................ 0
7110-100 Two stage mast........................................................ 0
7110-200 Two stage full freelift mast.......................................... 0
7110-300 Three stage mast...................................................... 0
7170-000 Two stage mast lifting gear........................................... 0
7170-100 Two stage full freelift mast liftting gear............................ 0
7170-200 Two / three stage mast lifting gear................................... 0
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................ 0
7210-001 Sideshifter assembly Serial Number 28077002 - UP...................... 0
7320-000 Tilt cylinder......................................................... 0
7410-000 Fork assembly......................................................... 0
7420-000 Two stage mast fork carriage unit..................................... 0
7420-100 Two stage mast fork carriage unit..................................... 0
7420-200 Two stage full freelift mast fork carriage unit....................... 0
7420-300 Three stage mast fork carriage unit................................... 0
8000 Peripheral / Installation Equipment........................................... 0
9000 Options / Attachments......................................................... 0
9100-000 Attachments (Supply line to mast)..................................... 0
9100-100 Attachments (Two stage mast lines).................................... 0
9100-300 Attachments (Three stage mast lines).................................. 0
9370-000 Warning lights / alarm................................................ 0
9390-000 Positioning equipment................................................. 0
9500-000 Load backrest......................................................... 0
9660-000 Electrical heater..................................................... 0
10000 Tools........................................................................ 0
10010-000 Electrical controllers (Handset)..................................... 0
10020-000 Special tools and lubrications....................................... 0
11000 Numerical Index.............................................................. 0
CSX Electical Truck Numerical Index............................................ 0
Back Cover......................................................................... 0
F r o n t C o v e r................................................................ 0
Parts Ordering Instructions........................................................ 0
General Information................................................................ 0
Art for index...................................................................... 0
Index.............................................................................. 0
0000 Chassis....................................................................... 0
0300-000 Frame / Chassis....................................................... 0
0340-000 Inspection covers (Shields & guards).................................. 0
0340-100 Inspection covers (“EE” electrical box)............................... 0
0370-000 Counter balance weight................................................ 0
0390-000 Battery compartment parts (7 inch [178 mm] battery)................... 0
0390-100 Battery compartment parts (9 inch [229 mm] battery)................... 0
0390-200 Battery compartment parts (13.3 inch [338 mm] battery)................ 0
0640-000 Drivers controls (One spool valve handle)............................. 0
0640-100 Drivers controls (Two spool valve handle)............................. 0
0641-000 Drivers controls (Speed and direction)................................ 0
0841-000 Driver protection (Reverser).......................................... 0
0850-000 Signs, warnings Serial Number 25268000 - 31136000..................... 0
0850-001 Signs, warnings Serial Number 31136001 - UP........................... 0
1000 Motors........................................................................ 0
1750-000 Pump motor............................................................ 0
1760-000 200 AMP system drive motor Serial Number 25268000 - 27108000.......... 0
1760-001 200 AMP system drive motor Serial Number 27108001 - UP................ 0
1760-100 300 AMP system drive motor............................................ 0
2000 Transmission / Drive Gear..................................................... 0
2550-000 Mechanical drive gear unit............................................ 0
3000 Brake / Wheel System.......................................................... 0
3300-000 200 Amp system parking brake system................................... 0
3300-100 300 Amp system parking brake system................................... 0
3360-000 Brake drum/disc assembly.............................................. 0
3530-000 Drive wheel........................................................... 0
3540-000 Support / swivel wheel................................................ 0
3550-000 Load wheels........................................................... 0
3560-000 Caster assembly....................................................... 0
4000 Steering System............................................................... 0
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100.... 0
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP.......... 0
4111-000 Steering arm / wheel (Head)........................................... 0
4180-000 Steering / radial bearing............................................. 0
5000 Electrical System............................................................. 0
5161-000 Horn.................................................................. 0
5181-000 Static strap.......................................................... 0
5190-000 Battery connector..................................................... 0
5192-000 200 Amp system line contactor......................................... 0
5192-100 300 Amp system line contactor......................................... 0
5192-200 200/300 Amp system “EE” line contactor................................ 0
5230-000 Voltage / battery indicator........................................... 0
5290-000 Hourmeter / speedometer............................................... 0
5310-000 Start / stop switch................................................... 0
5330-000 Speed controls........................................................ 0
5390-000 Control cables / harnesses Replaced by 5390-001....................... 0
5390-001 Control cables / harnesses............................................ 0
5430-000 200 Amp system motor power cables..................................... 0
5430-100 300 Amp system motor power cables..................................... 0
5460-000 200 Amp system transistor panel....................................... 0
5460-100 300 Amp system transistor panel....................................... 0
5510-000 Micro switches........................................................ 0
5590-000 Control cables, harness............................................... 0
5610-000 Pump contactor........................................................ 0
5910-000 Control circuit breaker............................................... 0
5911-000 Power circuit breaker................................................. 0
6000 Hydraulic System.............................................................. 0
6100-000 Hydraulic pump (Model # DM-1005)...................................... 0
6100-001 Hydraulic pump (Model # DM-1006)...................................... 0
6110-000 Hydraulic tank........................................................ 0
6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000.......... 0
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP................ 0
6125-100 Two stage mast lines Serial Number 25268000 - 28163000................ 0
6125-101 Two stage mast lines Serial Number 28163001 - UP...................... 0
6125-200 Two stage mast lines Serial Number 25268000 -28163000................. 0
6125-201 Two stage mast lines Serial Number 28163001 - UP...................... 0
6125-300 Two stage mast lines.................................................. 0
6125-400 Two stage full freelift lines......................................... 0
6125-500 Three stage mast lines................................................ 0
6160-000 Control valve (One spool control valve)............................... 0
6160-100 Control valve (Two spool control valve)............................... 0
6170-000 Pressure / flow control valve......................................... 0
6220-000 Control valve (Manifold assembly)..................................... 0
6220-001 Control valve (Manifold assembly)..................................... 0
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........ 0
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.............. 0
6610-100 Two stage mast lift cylinder.......................................... 0
6610-200 Two stage full freelift staging cylinder.............................. 0
6610-300 Three stage mast staging cylinder..................................... 0
6620-200 Two stage full freelift, freelift cylinder............................ 0
6620-300 Three stage mast freelift cylinder.................................... 0
6660-000 Tilt cylinder......................................................... 0
7000 Operating Function - Lifting Device........................................... 0
7105-000 Mast pivot............................................................ 0
7110-000 Two stage mast Serial Number 25268000 - 28163000...................... 0
7110-001 Two stage mast Serial Number 28163001 - UP............................ 0
7110-100 Two stage mast........................................................ 0
7110-200 Two stage full freelift mast.......................................... 0
7110-300 Three stage mast...................................................... 0
7170-000 Two stage mast lifting gear........................................... 0
7170-100 Two stage full freelift mast liftting gear............................ 0
7170-200 Two / three stage mast lifting gear................................... 0
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................ 0
7210-001 Sideshifter assembly Serial Number 28077002 - UP...................... 0
7320-000 Tilt cylinder (Replaced by 6660-000).................................. 0
7410-000 Fork assembly Replaced by 7410-001.................................... 0
7410-001 Fork assembly......................................................... 0
7420-000 Two stage mast fork carriage unit..................................... 0
7420-100 Two stage mast fork carriage unit..................................... 0
7420-200 Two stage full freelift mast fork carriage unit....................... 0
7420-300 Three stage mast fork carriage unit................................... 0
8000 Peripheral / Installation Equipment........................................... 0
9000 Options / Attachments......................................................... 0
9100-000 Attachments (Supply line to mast) Replaced by 9100-001................ 0
9100-001 Attachments (Supply line to mast) Replaced by 9100-002................ 0
9100-002 Attachments (Supply line to mast)..................................... 0
9100-100 Attachments (Two stage mast lines).................................... 0
9100-300 Attachments (Three stage mast lines).................................. 0
9370-000 Warning lights / alarm Replaced by 9370-001........................... 0
9370-001 Warning lights / alarm................................................ 0
9390-000 Positioning equipment................................................. 0
9500-000 Load backrest......................................................... 0
9660-000 Electrical heater..................................................... 0
10000 Tools........................................................................ 0
10010-000 Electrical controllers (Handset)..................................... 0
10020-000 Special tools and lubrications....................................... 0
11000 Alphabetical/ Numerical Index................................................ 0
Alphabetical Index............................................................. 0
Numerical Index................................................................ 0
Back Cover......................................................................... 0
Front Cover........................................................................ 0
Parts Ordering Instructions........................................................ 0
General Information................................................................ 0
Art for index...................................................................... 0
Index.............................................................................. 0
0000 Chassis....................................................................... 0
0300-000 Frame / Chassis....................................................... 0
0340-000 Inspection covers (Shields & guards).................................. 0
0340-001 Inspection covers (Shields & guards).................................. 0
0340-100 Inspection covers (“EE” electrical box)............................... 0
0370-000 Counter balance weight................................................ 0
0390-000 Battery compartment parts (7 inch [178 mm] battery)................... 0
0390-100 Battery compartment parts (9 inch [229 mm] battery)................... 0
0390-200 Battery compartment parts (13.3 inch [338 mm] battery)................ 0
0640-000 Drivers controls (One spool valve handle)............................. 0
0640-100 Drivers controls (Two spool valve handle)............................. 0
0641-000 Drivers controls (Speed and direction)................................ 0
0820-000 CSX-10 Finger / toe guards............................................ 0
0841-000 Driver protection (Reverser).......................................... 0
0850-000 Signs, warnings Serial Number 25268000 - 31136000..................... 0
0850-001 Signs, warnings Serial Number 31136001 - UP........................... 0
1000 Motors........................................................................ 0
1750-000 Pump motor............................................................ 0
1760-000 200 AMP system drive motor Serial Number 25268000 - 27108000.......... 0
1760-001 200 AMP system drive motor Serial Number 27108001 - UP................ 0
1760-100 300 AMP system drive motor............................................ 0
2000 Transmission / Drive Gear..................................................... 0
2550-000 Mechanical drive gear unit............................................ 0
3000 Brake / Wheel System.......................................................... 0
3300-000 200 Amp system parking brake system................................... 0
3300-100 300 Amp system parking brake system................................... 0
3360-000 Brake drum/disc assembly.............................................. 0
3530-000 Drive wheel........................................................... 0
3540-000 Support / swivel wheel................................................ 0
3550-000 Load wheels........................................................... 0
3560-000 Caster assembly....................................................... 0
4000 Steering System............................................................... 0
4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27324000.... 0
4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324001 - UP.......... 0
4111-000 Steering arm / wheel (Head)........................................... 0
4180-000 Steering / radial bearing............................................. 0
5000 Electrical System............................................................. 0
5161-000 Horn.................................................................. 0
5181-000 Static strap.......................................................... 0
5190-000 Battery connector..................................................... 0
5192-000 200 Amp system line contactor......................................... 0
5192-100 300 Amp system line contactor......................................... 0
5192-200 200/300 Amp system “EE” line contactor................................ 0
5230-000 Voltage / battery indicator........................................... 0
5290-000 Hourmeter / speedometer............................................... 0
5310-000 Start / stop switch................................................... 0
5330-000 Speed controls........................................................ 0
5390-000 Control cables / harnesses (Replaced by 5390-001)..................... 0
5390-001 Control cables / harnesses............................................ 0
5430-000 200 Amp system motor power cables..................................... 0
5430-100 300 Amp system motor power cables..................................... 0
5460-000 200 Amp system transistor panel....................................... 0
5460-100 300 Amp system transistor panel....................................... 0
5510-000 Micro switches........................................................ 0
5590-000 Control cables, harness............................................... 0
5610-000 Pump contactor........................................................ 0
5910-000 Control circuit breaker............................................... 0
5911-000 Power circuit breaker................................................. 0
6000 Hydraulic System.............................................................. 0
6100-000 CSX10/20/30 Hydraulic pump (Model # DM-1005).......................... 0
6100-001 CSX40 Hydraulic pump (Model # DM-1006)................................ 0
6110-000 Hydraulic tank........................................................ 0
6120-000 One spool valve hydraulic lines....................................... 0
6120-100 Two spool valve hydraulic lines....................................... 0
6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000.......... 0
6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP................ 0
6125-100 Two stage mast lines Serial Number 25268000 - 28163000................ 0
6125-101 Two stage mast lines Serial Number 28163001 - UP...................... 0
6125-200 Two stage mast lines Serial Number 25268000 -28163000................. 0
6125-201 Two stage mast lines Serial Number 28163001 - UP...................... 0
6125-300 Two stage mast lines.................................................. 0
6125-400 Two stage full freelift lines......................................... 0
6125-500 Three stage mast lines................................................ 0
6160-000 Control valve (One spool control valve) (Replaced by 6160-001)........ 0
6160-002 Control valve (One spool control valve)............................... 0
6160-100 Control valve (Two spool control valve) (Replaced by 6160-101)........ 0
6160-101 Control valve (Two spool control valve)............................... 0
6170-000 Pressure / flow control valve......................................... 0
6220-000 Control valve (Manifold assembly)..................................... 0
6220-001 Control valve (Manifold assembly)..................................... 0
6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000........ 0
6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP.............. 0
6610-100 Two stage mast lift cylinder.......................................... 0
6610-200 Two stage full freelift staging cylinder.............................. 0
6610-300 Three stage mast staging cylinder..................................... 0
6620-200 Two stage full freelift, freelift cylinder............................ 0
6620-300 Three stage mast freelift cylinder.................................... 0
6660-000 Tilt cylinder......................................................... 0
7000 Operating Function - Lifting Device........................................... 0
7105-000 Mast pivot............................................................ 0
7110-000 Two stage mast Serial Number 25268000 - 28163000...................... 0
7110-001 Two stage mast Serial Number 28163001 - UP............................ 0
7110-100 Two stage mast........................................................ 0
7110-200 Two stage full freelift mast.......................................... 0
7110-300 Three stage mast...................................................... 0
7170-000 Two stage mast lifting gear........................................... 0
7170-100 Two stage full freelift mast lifting gear............................. 0
7170-200 Two / three stage mast lifting gear................................... 0
7210-000 Sideshifter assembly Serial Number 25268000 - 28077001................ 0
7210-001 Sideshifter assembly Serial Number 28077002 - 29350000................ 0
7210-002 Sideshifter assembly Serial Number 29350001 - UP...................... 0
7320-000 Tilt cylinder (Replaced by 6660-000).................................. 0
7410-000 Fork assembly (Replaced by 7410-001).................................. 0
7410-001 Fork assembly......................................................... 0
7420-000 Two stage mast fork carriage unit..................................... 0
7420-100 Two stage mast fork carriage unit..................................... 0
7420-200 Two stage full freelift mast fork carriage unit....................... 0
7420-300 Three stage mast fork carriage unit................................... 0
8000 Peripheral / Installation Equipment........................................... 0
9000 Options / Attachments......................................................... 0
9100-000 Attachments (Supply line to mast) (Replaced by 9100-001).............. 0
9100-001 Attachments (Supply line to mast) (Replaced by 9100-002).............. 0
9100-002 Attachments (Supply line to mast)..................................... 0
9100-100 Attachments (Two stage mast lines).................................... 0
9100-300 Attachments (Three stage mast lines).................................. 0
9370-000 Warning lights / alarm (Replaced by 9370-001)......................... 0
9370-001 Warning lights / alarm................................................ 0
9390-000 Positioning equipment................................................. 0
9500-000 Load backrest......................................................... 0
9660-000 Electrical heater..................................................... 0
10000 Tools........................................................................ 0
10010-000 Electrical controllers (Handset)..................................... 0
10020-000 Special tools and lubrications....................................... 0
11000 Alphabetical/ Numerical Index................................................ 0
Alphabetical Index............................................................. 0
Numerical Index................................................................ 0
Back Cover......................................................................... 0DESCRIPTION:
BT PRIME MOVER CSX10/20/30/40 MASTER PARTS MANUALS – PDF DOWNLOAD
- When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
- Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.
- All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory.
S.S 08/01/2025
