BT PRIME-MOVER CMX60/80 PARTS MANUALS – PDF DOWNLOAD

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BT PRIME-MOVER CMX60/80 PARTS MANUALS – PDF DOWNLOAD

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BT PRIME-MOVER CMX60/80 PARTS MANUALS – PDF DOWNLOAD

Language : English
Pages : 1218
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

BT PRIME-MOVER CMX60/80 PARTS MANUALS – PDF DOWNLOAD

Front Cover............................................................................   2
Parts Ordering Instructions............................................................   3
General Information....................................................................   4
Alphabetical Index.....................................................................   5
Section 0.0............................................................................   7
	Figure # 0.1.......................................................................   7
Section 1.0............................................................................   9
	Figure # 1.1.......................................................................   9
	Figure # 1.2.......................................................................  11
	Figure # 1.2A......................................................................  13
	Figure # 1.3.......................................................................  15
Section 2.0............................................................................  17
	Figure # 2.1.......................................................................  17
	Figure # 2.2.......................................................................  18
	Figure # 2.3.......................................................................  19
	Figure # 2.4.......................................................................  21
	Figure # 2.5.......................................................................  23
	Figure # 2.6.......................................................................  25
	Figure # 2.7.......................................................................  27
Section 3.0............................................................................  29
	Figure # 3.1.......................................................................  29
	Figure # 3.2.......................................................................  30
	Figure # 3.3.......................................................................  31
	Figure # 3.4.......................................................................  33
	Figure # 3.5.......................................................................  35
	Figure # 3.6.......................................................................  36
	Figure # 3.7.......................................................................  37
	Figure # 3.8.......................................................................  39
Section 4.0............................................................................  41
	Figure # 4.1.......................................................................  41
	Figure # 4.2.......................................................................  43
	Figure # 4.3.......................................................................  45
	Figure # 4.4.......................................................................  47
	Figure # 4.5.......................................................................  49
	Figure # 4.6.......................................................................  51
Section 5.0............................................................................  53
	Figure # 5.1.......................................................................  53
Section 10.0...........................................................................  55
	Figure # 10.1......................................................................  55
Numerical Index........................................................................  58
Back Cover.............................................................................  66
Front Cover............................................................................  67
Parts Ordering Instructions............................................................  68
General Information....................................................................  69
Alphabetical Index.....................................................................  70
Section 0.0............................................................................  72
	Figure # 0.1.......................................................................  72
Section 1.0............................................................................  74
	Figure # 1.1.......................................................................  74
	Figure # 1.2.......................................................................  76
	Figure # 1.3.......................................................................  78
	Figure # 1.4.......................................................................  80
Section 2.0............................................................................  82
	Figure # 2.1.......................................................................  82
	Figure # 2.2.......................................................................  83
	Figure # 2.3.......................................................................  84
	Figure # 2.4.......................................................................  86
	Figure # 2.5.......................................................................  88
	Figure # 2.6.......................................................................  90
	Figure # 2.7.......................................................................  92
	Figure # 2.8.......................................................................  94
	Figure # 2.9.......................................................................  96
	Figure # 2.10......................................................................  98
Section 3.0............................................................................ 100
	Figure # 3.1....................................................................... 100
	Figure # 3.2....................................................................... 101
	Figure # 3.3....................................................................... 102
	Figure # 3.4....................................................................... 104
	Figure # 3.5....................................................................... 106
	Figure # 3.6....................................................................... 107
	Figure # 3.7....................................................................... 108
	Figure # 3.8....................................................................... 110
Section 4.0............................................................................ 112
	Figure # 4.1....................................................................... 112
	Figure # 4.2....................................................................... 114
	Figure # 4.3....................................................................... 116
	Figure # 4.4....................................................................... 118
	Figure # 4.5....................................................................... 120
	Figure # 4.6....................................................................... 122
	Figure # 4.7....................................................................... 124
Section 10.0........................................................................... 126
	Figure # 10.1...................................................................... 126
Numerical Index........................................................................ 129
Back Cover............................................................................. 138
Front Cover............................................................................ 139
Parts Ordering Instructions............................................................ 140
General Information.................................................................... 141
Alphabetical Index..................................................................... 142
Section 0.0............................................................................ 144
	Figure # 0.1....................................................................... 144
Section 1.0............................................................................ 146
	Figure # 1.1....................................................................... 146
	Figure # 1.2....................................................................... 148
	Figure # 1.3....................................................................... 150
	Figure # 1.4....................................................................... 152
	Figure # 1.5....................................................................... 154
Section 2.0............................................................................ 156
	Figure # 2.1....................................................................... 156
	Figure # 2.2....................................................................... 157
	Figure # 2.3....................................................................... 158
	Figure # 2.4....................................................................... 160
	Figure # 2.5....................................................................... 162
	Figure # 2.6....................................................................... 164
	Figure # 2.7....................................................................... 166
	Figure # 2.8....................................................................... 168
	Figure # 2.9....................................................................... 170
	Figure # 2.10...................................................................... 172
Section 3.0............................................................................ 174
	Figure # 3.1....................................................................... 174
	Figure # 3.2....................................................................... 175
	Figure # 3.3....................................................................... 176
	Figure # 3.4....................................................................... 178
	Figure # 3.5....................................................................... 180
	Figure # 3.6....................................................................... 181
	Figure # 3.7....................................................................... 182
	Figure # 3.8....................................................................... 184
Section 4.0............................................................................ 186
	Figure # 4.1....................................................................... 186
	Figure # 4.2....................................................................... 188
	Figure # 4.3....................................................................... 190
	Figure # 4.4....................................................................... 192
	Figure # 4.5....................................................................... 194
	Figure # 4.6....................................................................... 196
	Figure # 4.7....................................................................... 198
	Figure # 4.8....................................................................... 200
Section 10.0........................................................................... 202
	Figure # 10.1...................................................................... 202
Numerical Index........................................................................ 205
Back Cover............................................................................. 212
Front Cover............................................................................ 213
Parts Ordering Instructions............................................................ 214
General Information.................................................................... 215
Alphabetical Index..................................................................... 216
Section 0.0............................................................................ 218
	Figure # 0.1....................................................................... 218
Section 1.0............................................................................ 220
	Figure # 1.1....................................................................... 220
	Figure # 1.2....................................................................... 222
	Figure # 1.3....................................................................... 224
	Figure # 1.4....................................................................... 226
Section 2.0............................................................................ 228
	Figure # 2.1....................................................................... 228
	Figure # 2.2....................................................................... 229
	Figure # 2.3....................................................................... 230
	Figure # 2.4....................................................................... 232
	Figure # 2.5....................................................................... 234
	Figure # 2.6....................................................................... 236
	Figure # 2.7....................................................................... 238
	Figure # 2.8....................................................................... 240
	Figure # 2.9....................................................................... 242
	Figure # 2.10...................................................................... 244
Section 3.0............................................................................ 246
	Figure # 3.1....................................................................... 246
	Figure # 3.2....................................................................... 247
	Figure # 3.3....................................................................... 248
	Figure # 3.4....................................................................... 250
	Figure # 3.5....................................................................... 252
	Figure # 3.6....................................................................... 253
	Figure # 3.7....................................................................... 254
	Figure # 3.8....................................................................... 256
Section 4.0............................................................................ 258
	Figure # 4.1....................................................................... 258
	Figure # 4.2....................................................................... 260
	Figure # 4.3....................................................................... 262
	Figure # 4.4....................................................................... 264
	Figure # 4.5....................................................................... 266
	Figure # 4.6....................................................................... 268
	Figure # 4.7....................................................................... 270
	Figure # 4.8....................................................................... 272
Section 10.0........................................................................... 274
	Figure # 10.1...................................................................... 274
Numerical Index........................................................................ 277
Back Cover............................................................................. 284
Front Cover............................................................................ 285
Parts Ordering Instructions............................................................ 286
General Information.................................................................... 287
Alphabetical Index..................................................................... 288
Section 0.0............................................................................ 290
	Figure # 0.1....................................................................... 290
Section 1.0............................................................................ 292
	Figure # 1.1....................................................................... 292
	Figure # 1.2....................................................................... 294
	Figure # 1.3....................................................................... 296
	Figure # 1.4....................................................................... 298
Section 2.0............................................................................ 300
	Figure # 2.1....................................................................... 300
	Figure # 2.2....................................................................... 301
	Figure # 2.3....................................................................... 302
	Figure # 2.4....................................................................... 304
	Figure # 2.5....................................................................... 306
	Figure # 2.6....................................................................... 308
	Figure # 2.7....................................................................... 310
	Figure # 2.8....................................................................... 312
	Figure # 2.9....................................................................... 314
	Figure # 2.10...................................................................... 316
Section 3.0............................................................................ 318
	Figure # 3.1....................................................................... 318
	Figure # 3.2....................................................................... 319
	Figure # 3.3....................................................................... 320
	Figure # 3.4....................................................................... 322
	Figure # 3.5....................................................................... 324
	Figure # 3.6....................................................................... 325
	Figure # 3.7....................................................................... 326
	Figure # 3.8....................................................................... 328
Section 4.0............................................................................ 330
	Figure # 4.1....................................................................... 330
	Figure # 4.2....................................................................... 332
	Figure # 4.3....................................................................... 334
	Figure # 4.4....................................................................... 336
	Figure # 4.5....................................................................... 338
	Figure # 4.6....................................................................... 340
	Figure # 4.7....................................................................... 342
	Figure # 4.8....................................................................... 344
Section 10.0........................................................................... 346
	Figure # 10.1...................................................................... 346
Numerical Index........................................................................ 349
Back Cover............................................................................. 356
Front Cover............................................................................ 357
Parts Ordering Insructions............................................................. 358
General Information.................................................................... 359
Index.................................................................................. 361
0000 Chassis........................................................................... 364
	0300-001 Frame / Chassis........................................................... 365
	0340-008 Inspection covers (Shields & guards)...................................... 367
	0390-004 Battery compartment parts................................................. 369
	0640-018 Drivers controls (speed & direction)...................................... 371
	0850-005 Signs, warnings........................................................... 373
1000 Motors............................................................................ 374
	1700-008 Electrical drive motor (24 Volt).......................................... 375
2000 Transmission/Drive Gear........................................................... 376
	2550-003 Mechanical drive gear unit................................................ 377
3000 Brake/Wheel System................................................................ 378
	3300-003 Parking brake system...................................................... 379
	3360-001 Brake drum/disc assembly.................................................. 381
	3530-001 Drive wheel............................................................... 383
	3540-005 Support / swivel wheel.................................................... 385
	3550-007 Fork / support arm / outrigger wheels..................................... 387
	3560-002 Stabilizer wheel.......................................................... 389
	3580-000 Guide wheels.............................................................. 391
4000 Steering System................................................................... 392
	4110-021 Steering arm / wheel...................................................... 393
	4110-022 Steering arm / wheel...................................................... 395
	4180-002 Steering / radial bearing................................................. 397
5000 Electrical System................................................................. 398
	5100-006 General electrical compartments........................................... 399
	5100-007 General electrical compartments........................................... 401
	5160-013 General alarm signal...................................................... 403
	5190-015 Battery cut out contactor / plug (battery................................. 405
	5230-003 Voltage / battery indicator............................................... 407
	5290-001 Hourmeter / speedometer................................................... 409
	5310-018 Start / stop switch....................................................... 411
	5330-011 Speed controls............................................................ 413
	5390-004 Control cables / harness (Handle head).................................... 415
	5440-002 Direction contactors (24 Volt)............................................ 417
	5450-001 Speed contactors (1A) 24 Volt............................................. 419
	5510-013 Micro switches............................................................ 421
	5810-013 Pump motor (24 Volt)...................................................... 423
6000 Hydraulic System.................................................................. 424
	6100-021 Hydraulic pump............................................................ 425
	6100-022 Hydraulic pump (Prime-Trak)............................................... 427
	6125-018 Hoses, pipes, connections, mounting point................................. 429
	6125-019 Hoses, pipes, connections, mounting point................................. 431
7000 Operating Function - Lifting Device............................................... 432
	7310-011 Lift cylinder............................................................. 433
	7400-002 Lift and carrying devices (Package guard)................................. 435
9000 Options/Attachments............................................................... 436
	9660-002 Electrical heater......................................................... 437
	9999-000 Special tools and lubrications............................................ 439
Back Cover............................................................................. 440
Front Cover............................................................................ 441
Parts Ordering Instructions............................................................ 442
General Information.................................................................... 443
Index.................................................................................. 445
0000 Chassis........................................................................... 448
	0300-001 Frame / Chassis........................................................... 449
	0340-008 Inspection covers (Shields & guards)...................................... 451
	0340-020 Inspection covers (“EE” electrical box)................................... 453
	0340-021 Inspection covers (Splash guard).......................................... 455
	0390-004 Battery compartment parts................................................. 457
	0640-018 Drivers controls (speed & direction)...................................... 459
	0850-005 Signs, warnings........................................................... 461
1000 Motors............................................................................ 462
	1700-004 Electrical drive motor (24 Volt 300/400 A................................. 463
2000 Transmission/Drive Gear........................................................... 464
	2550-003 Mechanical drive gear unit................................................ 465
3000 Brake/Wheel System................................................................ 466
	3300-003 Parking brake system...................................................... 467
	3360-001 Brake drum/disc assembly.................................................. 469
	3530-001 Drive wheel............................................................... 471
	3540-005 Support / swivel wheel.................................................... 473
	3550-007 Fork / support arm / outrigger wheels..................................... 475
	3560-002 Stabilizer wheel.......................................................... 477
	3580-002 Guide wheels.............................................................. 479
4000 Steering System................................................................... 480
	4110-021 Steering arm / wheel...................................................... 481
	4110-032 Steering arm / wheel (Handle stem and bra................................. 483
	4180-002 Steering / radial bearing................................................. 485
5000 Electrical System................................................................. 486
	5160-011 General alarm signal...................................................... 487
	5180-004 Current collector, cable drum............................................. 489
	5190-011 Battery cut out contactor / plug (300/400................................. 491
	5190-025 Battery cut out contactor / plug (battery................................. 493
	5230-004 Voltage / battery indicator............................................... 495
	5290-001 Hourmeter / speedometer................................................... 497
	5310-018 Start / stop switch....................................................... 499
	5310-024 Start / stop switch (Prime-Trak cylinder ................................. 501
	5330-011 Speed controls............................................................ 503
	5360-003 Relay, electrical modules (Relay)......................................... 505
	5360-004 Relay, electrical modules (Time delay).................................... 507
	5390-004 Control cables / harness (Handle head).................................... 509
	5390-034 Control cables / harness (Control wire)................................... 511
	5430-023 Motor cables, resistors (24 Volt, 400 Amp................................. 513
	5460-019 Transistor panel (24 Volt, 400 amp system................................. 515
	5510-013 Micro switches............................................................ 517
	5810-013 Pump motor (24 Volt)...................................................... 519
6000 Hydraulic System.................................................................. 520
	6100-021 Hydraulic pump............................................................ 521
	6100-022 Hydraulic pump (Prime-Trak)............................................... 523
	6125-018 Hoses, pipes, connections, mounting point................................. 525
	6125-019 Hoses, pipes, connections, mounting point................................. 527
7000 Operating Function - Lifting Device............................................... 528
	7310-011 Lift cylinder............................................................. 529
	7310-013 Lift cylinder (With grease fitting)....................................... 531
	7400-002 Lift and carrying devices (Package guard)................................. 533
9000 Options/Attachments............................................................... 534
	9660-009 Electrical heater......................................................... 535
	9660-010 Electrical heater (24 Volt)............................................... 537
	9910-000 Electrical controllers (Handset).......................................... 539
	9999-000 Special tools and lubrications............................................ 541
Back Cover............................................................................. 542
Front Cover............................................................................ 543
Parts Ordering Instructions............................................................ 544
General Information.................................................................... 545
Index.................................................................................. 548
0000 Chassis........................................................................... 551
	0300-000........................................................................... 552
	0300-000 Frame / Chassis Serial Number 25334001 - ................................. 553
	0340-000 Inspection covers (Shields & guards)...................................... 555
	0341-000 Inspection covers (“EE” electrical box)................................... 557
	0342-000 Inspection covers (Splash guard).......................................... 559
	0390-000 Battery compartment parts................................................. 561
	0640-000 Drivers controls (speed & direction)...................................... 563
	0850-000 Signs, warnings........................................................... 565
1000 Motors............................................................................ 567
	1750-000 Pump motor................................................................ 569
	1760-101 Drive motor............................................................... 571
2000 Transmission/Drive Gear........................................................... 573
	2550-000 Mechanical drive gear unit................................................ 575
3000 Brake/Wheel System................................................................ 577
	3300-000 Parking brake system...................................................... 579
	3360-000 Brake drum / disc assembly................................................ 581
	3530-000 Drive wheel............................................................... 583
	3540-000 Support / swivel wheel.................................................... 585
	3550-000 Load wheels............................................................... 587
	3560-000 Stabilizer wheel.......................................................... 589
	3580-000 Guide wheels.............................................................. 591
4000 Steering System................................................................... 593
	4110-000 Steering arm / wheel (Handle stem and bra................................. 595
	4111-000 Steering arm / wheel (Control head assemb................................. 597
	4180-000 Steering / radial bearing................................................. 599
5000 Electrical System................................................................. 601
	5160-000 General alarm signal...................................................... 603
	5180-000 Current collector, cable drum............................................. 605
	5190-000 Battery connector......................................................... 607
	5192-100 300 Amp system line contactor............................................. 609
	5192-200 200/300 Amp system “EE” line contactor.................................... 611
	5230-000 Voltage / battery indicator............................................... 613
	5290-000 Hourmeter / speedometer................................................... 615
	5310-000 Start / stop switch....................................................... 617
	5310-100 Start / stop switch (Prime-Trak cylinder ................................. 619
	5330-000 Speed controls............................................................ 621
	5360-000 Relay, electrical modules (Relay)......................................... 623
	5360-100 Relay, electrical modules (Time delay).................................... 625
	5390-000 Control cables / harness (Handle head).................................... 627
	5390-100 Control cables / harness (Control wire)................................... 629
	5430-000 Motor cables.............................................................. 631
	5460-000 Transistor panel Serial number 27179000 -................................. 633
	5460-001 Transistor panel Serial number 27300001 -................................. 635
	5510-000 Micro switches............................................................ 637
6000 Hydraulic System.................................................................. 639
	6100-000 Hydraulic pump............................................................ 641
	6100-100 Hydraulic pump (Prime-Trak)............................................... 643
	6125-000 Hoses, pipes, connections, mounting point................................. 645
	6125-100 Prime-Trak hydraulic system assembly...................................... 647
	6420-000 Lift cylinder............................................................. 649
	6420-001 Lift cylinder (With grease fitting)....................................... 651
7000 Operating Function - Lifting Device............................................... 653
	7400-000 Lift and carrying devices (Package guard)................................. 655
8000 Peripheral/Installation Equipment................................................. 657
9000 Options/Attachments............................................................... 659
	9660-000 Electrical heater......................................................... 661
	9660-100 Electrical heater......................................................... 663
10000 Tools............................................................................ 665
	10010-00 Electrical controllers (Handset).......................................... 667
	10020-00 Special tools and lubrications............................................ 669
Back Cover............................................................................. 670
Front Cover............................................................................ 965
Parts Ordering Instructions............................................................ 967
General Information.................................................................... 968
Index.................................................................................. 678
0000 Chassis........................................................................... 975
	0300-000 Frame / Chassis Serial Number 25334001 - UP...............................1127
	0340-000 Inspection covers (Shields & guards)......................................1129
	0341-000 Inspection covers (“EE” electrical box)...................................1131
	0342-000 Inspection covers (Splash guard)..........................................1133
	0390-000 Battery compartment parts................................................. 985
	0640-000 Drivers controls (speed & direction)...................................... 987
	0850-000 Signs, warnings...........................................................1139
1000 Motors............................................................................ 991
	1750-000 Pump motor................................................................1143
	1760-101 Drive motor...............................................................1145
2000 Transmission / Drive Gear......................................................... 997
	2550-000 Mechanical drive gear unit................................................ 999
3000 Brake / Wheel System..............................................................1001
	3300-000 Parking brake system......................................................1153
	3360-000 Brake drum / disc assembly................................................1155
	3530-000 Drive wheel...............................................................1157
	3540-000 Support / swivel wheel....................................................1159
	3550-000 Load wheels...............................................................1161
	3560-000 Caster wheel..............................................................1013
	3580-000 Guide wheels Serial Number 25268001 - 29249000............................1165
4000 Steering System................................................................... 725
	4110-000 Steering arm / wheel (Handle stem and brake levers).......................1169
	4111-000 Steering arm / wheel (Control head assembly)..............................1171
	4180-000 Steering / radial bearing................................................. 731
5000 Electrical System................................................................. 733
	5160-000 General alarm signal...................................................... 735
	5180-000 Current collector, cable drum.............................................1179
	5190-000 Battery connector.........................................................1031
	5192-100 300 Amp system line contactor.............................................1183
	5192-200 200/300 Amp system “EE” line contactor....................................1185
	5230-000 Voltage / battery indicator...............................................1187
	5290-000 Hourmeter / speedometer...................................................1189
	5310-000 Start / stop switch....................................................... 749
	5310-100 Start / stop switch (Prime-Trak cylinder switch)..........................1043
	5330-000 Speed controls............................................................1195
	5360-000 Relay, electrical modules (Relay)......................................... 755
	5360-100 Relay, electrical modules (Time delay)....................................1199
	5390-000 Control cables / harness (Handle head)....................................1201
	5390-100 Control cables / harness (Control wire)...................................1203
	5430-000 Motor cables..............................................................1205
	5460-001 Transistor panel Serial number 27179000 - UP.............................. 765
	5510-000 Micro switches............................................................ 767
	5910-000 Control circuit breaker...................................................1211
	5911-000 Power circuit breaker.....................................................1213
	5921-000 Solenoid..................................................................1215
6000 Hydraulic System.................................................................. 775
	6100-000 Hydraulic pump............................................................ 777
	6100-100 Hydraulic pump (Prime-Trak)...............................................1071
	6125-001 Hoses, pipes, connections, mounting points................................1073
	6125-100 Prime-Trak hydraulic system assembly......................................1075
	6420-000 Lift cylinder.............................................................1077
	6420-001 Lift cylinder (With grease fitting).......................................1079
7000 Operating Function - Lifting Device............................................... 789
	7400-000 Lift and carrying devices (Package guard).................................1083
8000 Peripheral / Installation Equipment............................................... 793
9000 Options / Attachments............................................................. 795
	9660-000 Electrical heater......................................................... 797
	9660-100 Electrical heater......................................................... 943
10000 Tools............................................................................ 801
	10010-000 Electrical controllers (Handset).........................................1095
	10020-000 Special tools and lubrications........................................... 949
11000 Numerical Index.................................................................. 807
	CMX Electical Truck Numerical Index................................................ 809
Back Cover............................................................................. 816
F r o n t C o v e r.................................................................... 965
Parts Ordering Instructions............................................................ 967
General Information.................................................................... 968
Art for index.......................................................................... 969
Index.................................................................................. 971
0000 Chassis........................................................................... 975
	0300-001 Frame / Chassis Serial Number 29249001 - UP...............................1127
	0340-000 Inspection covers (Shields & guards)......................................1129
	0341-000 Inspection covers (“EE” electrical box)...................................1131
	0342-000 Inspection covers (Splash guard)..........................................1133
	0390-000 Battery compartment parts................................................. 985
	0640-000 Drivers controls (speed & direction)...................................... 987
	0850-001 Signs, warnings Serial Number 31136001 - UP...............................1139
1000 Motors............................................................................ 991
	1750-000 Pump motor................................................................1143
	1760-102 Drive motor...............................................................1145
2000 Transmission / Drive Gear......................................................... 997
	2550-000 Mechanical drive gear unit................................................ 999
3000 Brake / Wheel System..............................................................1001
	3300-000 Parking brake system......................................................1153
	3360-000 Brake drum / disc assembly................................................1155
	3530-000 Drive wheel...............................................................1157
	3540-000 Support / swivel wheel....................................................1159
	3550-000 Load wheels...............................................................1161
	3560-000 Caster wheel..............................................................1013
	3580-001 Guide wheels Serial Number 29249001 - UP..................................1165
	3580-100 Guide wheels (Skids) Serial Number 29249001 - UP..........................1167
4000 Steering System...................................................................1019
	4110-000 Steering arm / wheel (Handle stem and brake levers).......................1171
	4111-000 Steering arm / wheel (Control head assembly)..............................1173
	4180-000 Steering / radial bearing.................................................1025
5000 Electrical System.................................................................1027
	5160-000 General alarm signal......................................................1179
	5180-000 Current collector, cable drum.............................................1031
	5190-000 Battery connector.........................................................1183
	5192-100 300 Amp system line contactor.............................................1185
	5192-200 200/300 Amp system “EE” line contactor....................................1187
	5230-000 Voltage / battery indicator...............................................1189
	5290-000 Hourmeter / speedometer...................................................1041
	5310-000 Start / stop switch.......................................................1043
	5310-100 Start / stop switch (Prime-Trak cylinder switch)..........................1045
	5330-000 Speed controls............................................................1197
	5360-000 Relay, electrical modules (Relay).........................................1049
	5360-100 Relay, electrical modules (Time delay)....................................1201
	5390-000 Control cables / harness (Handle head)....................................1203
	5390-100 Control cables / harness (Control wire)...................................1205
	5430-000 Motor cables..............................................................1207
	5460-001 Transistor panel Serial number 27179000 - UP..............................1059
	5510-001 Micro switches Serial number 27231001 - UP................................1061
	5910-000 Control circuit breaker...................................................1213
	5911-000 Power circuit breaker.....................................................1215
	5921-000 Solenoid..................................................................1217
6000 Hydraulic System..................................................................1069
	6100-000 Hydraulic pump............................................................1071
	6100-100 Hydraulic pump (Prime-Trak)...............................................1073
	6125-001 Hoses, pipes, connections, mounting points................................1075
	6125-100 Prime-Trak hydraulic system assembly......................................1077
	6420-001 Lift cylinder Serial number 29248001 - UP.................................1079
	6420-101 Lift cylinder (With grease fitting) Serial number 29248001 - UP...........1081
7000 Operating Function - Lifting Device............................................... 935
	7400-000 Lift and carrying devices (Package guard)................................. 937
8000 Peripheral / Installation Equipment............................................... 939
9000 Options / Attachments............................................................. 941
	9660-000 Electrical heater......................................................... 943
	9660-100 Electrical heater.........................................................1093
10000 Tools............................................................................ 947
	10010-000 Electrical controllers (Handset)......................................... 949
	10020-000 Special tools and lubrications...........................................1099
11000 Alphabetical/ Numerical Index.................................................... 953
	Alphabetical Index................................................................. 955
	Numerical Index....................................................................1105
Back Cover............................................................................. 964
Front Cove r........................................................................... 965
Parts Ordering Instructions............................................................ 967
General Information.................................................................... 968
Art for index.......................................................................... 969
Index.................................................................................. 971
0000 Chassis........................................................................... 975
	0300-001 Frame / Chassis Serial Number 29249001 - UP...............................1127
	0340-001 Inspection covers (Shields & guards)......................................1129
	0341-000 Inspection covers (“EE” electrical box)...................................1131
	0342-000 Inspection covers (Splash guard)..........................................1133
	0390-000 Battery compartment parts................................................. 985
	0640-000 Drivers controls (speed & direction)...................................... 987
	0850-001 Signs, warnings Serial Number 31136001 - UP...............................1139
1000 Motors............................................................................ 991
	1750-001 24 Volt Pump motor Serial number 32042000 - UP............................1143
	1760-102 Drive motor...............................................................1145
2000 Transmission / Drive Gear......................................................... 997
	2550-000 Mechanical drive gear unit................................................ 999
3000 Brake / Wheel System..............................................................1001
	3300-001 Parking brake system......................................................1153
	3360-000 Brake drum / disc assembly................................................1155
	3530-000 Drive wheel...............................................................1157
	3540-000 Support / swivel wheel....................................................1159
	3550-000 Load wheels...............................................................1161
	3560-000 Caster wheel..............................................................1013
	3580-001 Guide wheels Serial Number 29249001 - UP..................................1165
	3580-100 Guide wheels (Skids) Serial Number 29249001 - UP..........................1167
4000 Steering System...................................................................1019
	4110-000 Steering arm / wheel (Handle stem and brake levers).......................1171
	4111-000 Steering arm / wheel (Control head assembly)..............................1173
	4180-000 Steering / radial bearing.................................................1025
5000 Electrical System.................................................................1027
	5160-000 General alarm signal......................................................1179
	5180-000 Current collector, cable drum.............................................1031
	5190-000 Battery connector.........................................................1183
	5192-100 300 Amp system line contactor.............................................1185
	5192-200 200/300 Amp system “EE” line contactor....................................1187
	5230-000 Voltage / battery indicator...............................................1189
	5290-000 Hourmeter / speedometer...................................................1041
	5310-000 Start / stop switch.......................................................1043
	5310-100 Start / stop switch (Prime-Trak cylinder switch)..........................1045
	5330-000 Speed controls............................................................1197
	5360-000 Relay, electrical modules (Relay).........................................1049
	5360-100 Relay, electrical modules (Time delay)....................................1201
	5390-000 Control cables / harness (Handle head)....................................1203
	5390-101 Control cables / harness (Control wire)...................................1205
	5430-000 Motor cables..............................................................1207
	5460-001 Transistor panel Serial number 27179000 - UP..............................1059
	5510-001 Micro switches Serial number 27231001 - UP................................1061
	5910-000 Control circuit breaker...................................................1213
	5911-000 Power circuit breaker.....................................................1215
	5921-000 Solenoid..................................................................1217
6000 Hydraulic System..................................................................1069
	6100-001 CMX-60 Hydraulic pump Serial number 32042000 - UP.........................1071
	6100-050 CMX-80 Hydraulic pump Serial number 32042000 - UP.........................1073
	6100-100 Hydraulic pump (Prime-Trak)...............................................1075
	6125-002 Hoses, pipes, connections, mounting points Serial number 32042000 - UP....1077
	6125-101 Prime-Trak hydraulic system assembly Serial number 32042000 - UP..........1079
	6420-001 Lift cylinder Serial number 29248001 - UP.................................1081
	6420-101 Lift cylinder (With grease fitting) Serial number 29248001 - UP...........1083
7000 Operating Function - Lifting Device...............................................1085
	7400-000 Lift and carrying devices (Package guard).................................1087
8000 Peripheral / Installation Equipment...............................................1089
9000 Options / Attachments.............................................................1091
	9660-000 Electrical heater.........................................................1093
	9660-100 Electrical heater.........................................................1095
10000 Tools............................................................................1097
	10010-000 Electrical controllers (Handset).........................................1099
	10020-000 Special tools and lubrications...........................................1101
11000 Alphabetical/ Numerical Index....................................................1103
	Alphabetical Index.................................................................1105
	Numerical Index....................................................................1109
Back Cover.............................................................................1114
Front Cover............................................................................1115
Parts Ordering Instructions............................................................1116
General Information....................................................................1117
Index..................................................................................1119
0000 Chassis...........................................................................1122
	0300-010 Frame / Chassis...........................................................1123
	0340-021 Inspection covers (Splash guard)..........................................1125
	0340-028 Inspection covers (Side cover)............................................1127
	0340-029 Inspection covers (Shields & guards)......................................1129
	0390-004 Battery compartment parts.................................................1131
	0480-000 Bumpers, shock absorbers..................................................1133
	0640-018 Drivers controls (speed & direction)......................................1135
	0850-016 Signs, warnings...........................................................1137
1000 Motors............................................................................1138
	1700-004 Electrical drive motor (24 Volt 300/400 A.................................1139
2000 Transmission/Drive Gear...........................................................1140
	2550-003 Mechanical drive gear unit................................................1141
3000 Brake/Wheel System................................................................1142
	3300-006 Parking brake system......................................................1143
	3360-001 Brake drum/disc assembly..................................................1145
	3530-001 Drive wheel...............................................................1147
	3540-000 Support / swivel wheel (Pivot)............................................1149
	3540-005 Support / swivel wheel....................................................1151
	3550-007 Fork / support arm / outrigger wheels.....................................1153
	3560-002 Stabilizer wheel..........................................................1155
	3580-002 Guide wheels..............................................................1157
4000 Steering System...................................................................1158
	4110-001 Steering arm / wheel (Handle stem)........................................1159
	4110-021 Steering arm / wheel......................................................1161
	4180-002 Steering / radial bearing.................................................1163
5000 Electrical System.................................................................1164
	5160-011 General alarm signal......................................................1165
	5190-004 Battery cut out contactor / plug (Line co.................................1167
	5190-025 Battery cut out contactor / plug (battery.................................1169
	5230-004 Voltage / battery indicator...............................................1171
	5290-001 Hourmeter / speedometer...................................................1173
	5310-001 Start / stop switch.......................................................1175
	5310-024 Start / stop switch (Prime-Trak cylinder .................................1177
	5330-011 Speed controls............................................................1179
	5360-003 Relay, electrical modules (Relay).........................................1181
	5360-004 Relay, electrical modules (Time delay)....................................1183
	5390-004 Control cables / harness (Handle head)....................................1185
	5390-011 Control cables / harness (Control wire)...................................1187
	5430-023 Motor cables, resistors (24 Volt, 400 Amp.................................1189
	5460-021 Transistor panel (24V, 400 amp system) Ef.................................1191
	5510-013 Micro switches............................................................1193
	5810-013 Pump motor (24 Volt)......................................................1195
6000 Hydraulic System..................................................................1196
	6100-021 Hydraulic pump............................................................1197
	6100-022 Hydraulic pump (Prime-Trak)...............................................1199
	6125-018 Hoses, pipes, connections, mounting point.................................1201
	6125-019 Hoses, pipes, connections, mounting point.................................1203
7000 Operating Functions - Lifting Device..............................................1204
	7310-011 Lift cylinder.............................................................1205
	7310-013 Lift cylinder (With grease fitting).......................................1207
	7400-002 Lift and carrying devices (Package guard).................................1209
9000 Options/Attachments...............................................................1210
	9660-009 Electrical heater.........................................................1211
	9660-010 Electrical heater (24 Volt)...............................................1213
	9910-000 Electrical controllers (Handset)..........................................1215
	9999-000 Special tools and lubrications............................................1217
Back Cover.............................................................................1218

DESCRIPTION:

BT PRIME-MOVER CMX60/80 PARTS MANUALS – PDF DOWNLOAD

HOW TO ORDER

• When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
• Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information.
• All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory.

S.S 08/01/2025