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BT Prime-Mover CMX60/80 Operator’s Manuals – PDF DOWNLOAD
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BT Prime-Mover CMX60/80 Operator’s Manuals – PDF DOWNLOAD
302823-000 1994_April
302823-000 1994_October
302823-001 1994_December
302823-002 1995_April
302823-003 1995_October
302823-004 1996_January
302823-004 1997_September
302823-004 1998_June
302823-004 1998_October
302823-005 2002_June
308063-000 1998_January CMX6027231001 Designed and built for Coles Myer Supermarkets
308063-000 1998_October CMX6027231001 Designed and built for Coles Myer Supermarkets
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Description
BT Prime-Mover CMX60/80 Operator’s Manuals – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover CMX60/80 Operator’s Manuals – PDF DOWNLOAD
Language : English
Pages : 695
Downloadable : Yes
File Type : PDF
302823-000 1994_April
302823-000 1994_October
302823-001 1994_December
302823-002 1995_April
302823-003 1995_October
302823-004 1996_January
302823-004 1997_September
302823-004 1998_June
302823-004 1998_October
302823-005 2002_June
308063-000 1998_January CMX6027231001 Designed and built for Coles Myer Supermarkets
308063-000 1998_October CMX6027231001 Designed and built for Coles Myer Supermarkets
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover CMX60/80 Operator’s Manuals – PDF DOWNLOAD
CMX Operator's Welcome (1)........................................................... 1 302823-000 1994_April (1) (1)........................................................ 2 Front Cover...................................................................... 2 Important Notice................................................................. 3 Foreword......................................................................... 4 Table of Contents................................................................ 5 Drive Safely..................................................................... 6 Introduction..................................................................... 7 To New BT Prime-Mover Owners................................................. 7 Preliminary Service.......................................................... 8 Right, Left, Front, and Rear Sides........................................... 8 Operator..................................................................... 9 Operating Practices.............................................................. 10 Operating Rules and Instructions............................................. 10 Operator Qualifications.................................................. 10 Operator Training........................................................ 11 Operator Responsibility.................................................. 11 When a Powered Industrial Truck is to be Left Unattended................. 12 When a Powered Industrial Truck is Traveling............................. 12 Loading.................................................................. 14 Operator Prechecks and Inspection........................................ 14 Data Plate and Decals............................................................ 16 Operating Warnings........................................................... 17 Warning Decals............................................................... 18 Controls and Equipment........................................................... 19 The Control Handle........................................................... 19 Raise Switch............................................................. 20 Lower Switch............................................................. 20 Horn Switch.............................................................. 20 Direction and Speed...................................................... 20 Brake Lever Controls......................................................... 21 Parking Brake Lever...................................................... 21 Braking Using Plugging Function.......................................... 22 Key Switch................................................................... 23 Emergency Disconnect Button.................................................. 23 Hourmeter (optional)......................................................... 24 Battery Discharge Indicator/Hourmeter (optional)............................. 24 BDI/Hourmeter with Lift Interrupt (optional)................................. 24 Before Operation Inspection...................................................... 25 Stopping Unit.................................................................... 28 Parking.......................................................................... 29 Battery Retainment/Care.......................................................... 30 Adding Water................................................................. 31 Cleaning Terminals & Cable Connections....................................... 31 Specifications and Lubrications.................................................. 32 Service Intervals................................................................ 33 Field Modifications.............................................................. 34 Back Cover....................................................................... 35 302823-000 1994_October (1).......................................................... 36 Front Cover...................................................................... 36 Important Notice................................................................. 37 Foreword......................................................................... 38 Table of Contents................................................................ 39 Drive Safely..................................................................... 40 Introduction..................................................................... 41 To New BT Prime-Mover Owners................................................. 41 Preliminary Service.......................................................... 42 Right, Left, Front, and Rear Sides........................................... 42 Operator..................................................................... 43 Operating Practices.............................................................. 44 Operating Rules and Instructions............................................. 44 Operator Qualifications.................................................. 44 Operator Training........................................................ 45 Operator Responsibility.................................................. 45 When a Powered Industrial Truck is to be Left Unattended................. 46 When a Powered Industrial Truck is Traveling............................. 46 Loading.................................................................. 48 Operator Prechecks and Inspection........................................ 48 Data Plate and Decals............................................................ 50 Operating Warnings........................................................... 51 Warning Decals............................................................... 52 Controls and Equipment........................................................... 53 The Control Handle........................................................... 53 Raise Switch............................................................. 54 Lower Switch............................................................. 54 Horn Switch.............................................................. 54 Direction and Speed...................................................... 54 Brake Lever Controls......................................................... 55 Parking Brake Lever...................................................... 55 Braking Using Plugging Function.......................................... 56 Key Switch................................................................... 57 Emergency Disconnect Button.................................................. 57 Hourmeter (optional)......................................................... 58 Battery Discharge Indicator/Hourmeter (optional)............................. 58 BDI/Hourmeter with Lift Interrupt (optional)................................. 58 Before Operation Inspection...................................................... 59 Stopping Unit.................................................................... 62 Parking.......................................................................... 63 Battery Retainment/Care.......................................................... 64 Adding Water................................................................. 65 Cleaning Terminals & Cable Connections....................................... 65 Specifications and Lubrications.................................................. 66 Service Intervals................................................................ 67 Field Modifications.............................................................. 68 Back Cover....................................................................... 69 302823-001 1994_December (1)......................................................... 70 Front Cover...................................................................... 70 Important Notice................................................................. 71 Foreword......................................................................... 72 Table of Contents................................................................ 73 Drive Safely..................................................................... 74 Introduction..................................................................... 75 To New BT Prime-Mover Owners................................................. 75 Preliminary Service.......................................................... 76 Right, Left, Front and Rear Sides............................................ 76 Operator..................................................................... 77 Operating Practices.............................................................. 78 Operating Rules and Instructions............................................. 78 Operator Qualifications.................................................. 78 Operator Training........................................................ 79 Operator Responsibility.................................................. 79 When a Powered Industrial Truck is to be Left Unattended................. 80 When a Powered Industrial Truck is Traveling............................. 80 Loading.................................................................. 82 Operator Prechecks and Inspection........................................ 82 Data Plate and Decals............................................................ 84 Operator Warnings............................................................ 85 Parking Brake Warning........................................................ 86 Warning Decals............................................................... 86 Controls and Equipment........................................................... 87 The Control Handle........................................................... 87 Raise Switch............................................................. 88 Lower Switch............................................................. 88 Horn Switch.............................................................. 88 Direction and Speed...................................................... 88 Brake Lever Controls......................................................... 89 Parking Brake Lever...................................................... 89 Braking Using Plugging Function.......................................... 90 Dash Panel Assembly.......................................................... 91 Prime-Trak Rocker Switch................................................. 92 Emergency Disconnect Button.............................................. 92 Key Switch............................................................... 92 Battery Discharge Indicator/Hourmeter.................................... 93 BDI/Hourmeter with Lift Interrupt (optional)............................. 93 Remote Lift/Lower Switches................................................... 94 Before Operation Inspection...................................................... 95 Stopping Unit.................................................................... 99 Battery Retainment/Care..........................................................100 Adding Water.................................................................101 Cleaning Terminals & Cable Connections.......................................101 Specifications and Lubrications..................................................102 Service Intervals................................................................103 Field Modifications..............................................................104 Back Cover.......................................................................105 302823-002 1995_April (1) (1)........................................................106 Front Cover......................................................................106 Important Notice.................................................................107 Foreword.........................................................................108 Table of Contents................................................................109 Drive Safely.....................................................................110 Introduction.....................................................................111 To New BT Prime-Mover Owners.................................................111 Preliminary Service..........................................................112 Right, Left, Front and Rear Sides............................................112 Operator.....................................................................113 Operating Practices..............................................................114 Operating Rules and Instructions.............................................114 Operator Qualifications..................................................114 Operator Training........................................................115 Operator Responsibility..................................................115 When a Powered Industrial Truck is to be Left Unattended.................116 When a Powered Industrial Truck is Traveling.............................116 Loading..................................................................118 Operator Prechecks and Inspection........................................118 Data Plate and Decals............................................................120 Operating Warnings...........................................................121 Parking Brake Warnings.......................................................122 Warning Decals...............................................................122 Controls and Equipment...........................................................123 The Control Handle...........................................................123 Raise Switch.............................................................124 Lower Switch.............................................................124 Horn Switch..............................................................124 Direction and Speed......................................................124 Brake Lever Controls.........................................................125 Parking Brake Lever......................................................125 Braking Using Plugging Function..........................................126 Dash Panel Assembly..........................................................127 Prime-Trak Rocker Switch.................................................128 Emergency Disconnect Button..............................................128 Key Switch...............................................................128 Battery Discharge Indicator/Hourmeter....................................129 BDI/Hourmeter with Lift Interrupt (optional).............................129 Remote Lift/Lower Switches...................................................130 Before Operation Inspection......................................................131 Stopping Unit....................................................................135 Parking..........................................................................136 Battery Retainment/Care..........................................................137 Adding Water.................................................................138 Cleaning Terminals & Cable Connections.......................................138 Specifications and Lubrications..................................................139 Service Intervals................................................................140 Field Modifications..............................................................141 Back Cover.......................................................................143 302823-003 1995_October (1)..........................................................144 Front Cover......................................................................144 Important Notice.................................................................145 Foreword.........................................................................146 Table of Contents................................................................147 Drive Safely.....................................................................148 Introduction.....................................................................149 To New BT Prime-Mover Owners.................................................149 Preliminary Service..........................................................150 Right, Left, Front and Rear Sides............................................150 Operator.....................................................................151 Operating Practices..............................................................152 Operating Rules and Instructions.............................................152 Operator Qualifications..................................................152 Operator Training........................................................153 Operator Responsibility..................................................153 When a Powered Industrial Truck is to be Left Unattended.................154 When a Powered Industrial Truck is Traveling.............................154 Loading..................................................................156 Operator Prechecks and Inspection........................................156 Data Plate and Decals............................................................158 Operating Warnings...........................................................159 Parking Brake Warning........................................................160 Warning Decals...............................................................160 Controls and Equipment...........................................................161 The Control Handle...........................................................161 Raise Switch.............................................................162 Lower Switch.............................................................162 Horn Switch..............................................................162 Direction and Speed......................................................162 Brake Lever Controls.........................................................163 Parking Brake Lever......................................................163 Braking Using Plugging Function..........................................164 Dash Panel Assembly..........................................................165 Prime-Trak Rocker Switch.................................................166 Emergency Disconnect Button..............................................166 Key Switch...............................................................166 Battery Discharge Indicator/Hourmeter....................................167 BDI/Hourmeter with Lift Interrupt (optional).............................167 Remote Lift/Lower Switches...................................................168 Load Backrest (optional).....................................................169 Before Operation Inspection......................................................170 Stopping Unit....................................................................174 Parking..........................................................................175 Battery Retainment/Care..........................................................176 Adding Water.................................................................177 Cleaning Terminals & Cable Connections.......................................177 Specifications and Lubrications..................................................178 Service Intervals................................................................179 Field Modifications..............................................................180 Back Cover.......................................................................181 302823-004 1997_September (1)........................................................182 Front Cover......................................................................182 Operator's Warning...............................................................183 Foreword.........................................................................184 Table of Contents................................................................185 Safety Regulations...............................................................187 Warning Symbols..............................................................187 Prohibitory Symbols..........................................................188 Ordinance Symbols............................................................188 General Safety Regulations...................................................189 Control..................................................................189 Operating the Truck......................................................190 Operator's Responsibility................................................191 Working Area.............................................................192 Driving and Conduct While Driving........................................193 Handling Loads...........................................................195 Parking the Truck........................................................196 Handling the Battery.....................................................197 Maintenance and Repair...................................................198 Warning and Information Signs....................................................199 Warning and Information Signs................................................199 Warning Decals...............................................................200 Presentation of Truck............................................................201 Application Area for BT's Trucks.............................................202 Prohibited Applications for BT's Trucks......................................202 Truck Data...................................................................203 CMX Truck Dimensions.........................................................204 Data Plate...................................................................205 Presentation of Main Components..................................................206 Controls and Instruments.........................................................208 Control Handle...............................................................208 Control for Raising the Forks............................................209 Control for Lowering the Forks...........................................209 Horn.....................................................................210 Travel Direction Selector and Speed Control..............................210 Brake Lever Controls.....................................................211 Braking Using Plugging Function......................................212 Dash Controls and Locations..................................................213 Prime-Trak Switch........................................................213 Emergency Disconnect Switch..............................................213 Key Switch...............................................................214 BDI/Hourmeter with Lift Interrupt........................................215 Battery Discharge Indicator (BDI)........................................215 Hourmeter................................................................216 Remote Lift/Lower Switches...................................................217 Tilting Control Handle.......................................................218 Driving..........................................................................219 Starting the Truck...........................................................220 Braking......................................................................222 Steering.....................................................................224 Parking the Truck............................................................225 Transporting Loads...............................................................226 General......................................................................226 Collecting a Load............................................................229 Leaving a Load...............................................................230 Battery..........................................................................231 Type of Battery..............................................................231 Changing the Battery.........................................................231 Charging the Battery.........................................................233 General Prohibition......................................................233 Pre-charging.............................................................234 During Charging..........................................................234 After Charging...........................................................235 Battery Maintenance..........................................................236 Daily Service/Safety Checks......................................................238 Maintenance......................................................................242 General Information..........................................................242 Safety Regulations with Maintenance Work.....................................242 Cleaning and Washing.........................................................246 General..................................................................246 External Cleaning........................................................246 Cleaning the Motor Compartment...........................................246 Electrical Components....................................................247 Maintenance Chart............................................................248 Lubrication Chart............................................................252 Approved Oils and Grease.....................................................253 Transporting and Storing the Truck...............................................254 Truck's Dimensions and Weight as Standard....................................254 Lifting the Truck............................................................254 Towing and Transporting a Disabled Truck.....................................255 Storing the Truck............................................................256 Battery..................................................................256 Hydraulic System.........................................................256 Drive Unit...............................................................256 Starting After a Period of Disuse............................................256 Recycling/Discarding.............................................................257 Discarding the Battery.......................................................257 Scrapping the Truck..........................................................257 Chassis..................................................................257 Hydraulic System.........................................................258 Electrical System........................................................258 Back Cover.......................................................................259 302823-004 1998_June (1) (1).........................................................260 Front Cover......................................................................260 Operator's Warning...............................................................261 Foreword.........................................................................262 Table of Contents................................................................263 Safety Regulations...............................................................265 Warning Symbols..............................................................265 Prohibitory Symbols..........................................................266 General Safety Regulations...................................................267 Control..................................................................267 Operating the Truck......................................................268 Operator's Responsibility................................................269 Working Area.............................................................270 Driving and Conduct While Driving........................................271 Handling Loads...........................................................273 Parking the Truck........................................................274 Handling the Battery.....................................................275 Maintenance and Repair...................................................276 Warning and Information Signs....................................................277 Warning Decals...............................................................278 Presentation of Truck............................................................279 Application Area for BT's Trucks.............................................280 Prohibited Applications for BT's Trucks......................................280 Truck Data...................................................................281 Truck Battery Dimensions.....................................................281 CMX Truck Dimensions.........................................................282 Data Plate...................................................................283 Presentation of Main Components..................................................284 Controls and Instruments.........................................................286 Control Handle...............................................................286 Control for Raising the Forks............................................287 Control for Lowering the Forks...........................................287 Horn.....................................................................288 Travel Direction Selector and Speed Control..............................288 Brake Lever Controls.....................................................289 Braking Using Plugging Function......................................290 Dash Controls and Locations..................................................291 Prime-Trak Switch........................................................291 Emergency Disconnect Switch..............................................291 Key Switch...............................................................292 BDI/Hourmeter with Lift Interrupt........................................293 Battery Discharge Indicator (BDI)........................................293 Hourmeter................................................................294 Remote Lift/Lower Switches...................................................295 Tilting Control Handle.......................................................296 Driving..........................................................................297 Starting the Truck...........................................................298 Braking......................................................................300 Steering.....................................................................302 Parking the Truck............................................................303 Transporting Loads...............................................................304 General......................................................................304 Collecting a Load............................................................307 Leaving a Load...............................................................308 Battery..........................................................................309 Type of Battery..............................................................309 Changing the Battery.........................................................309 Charging the Battery.........................................................311 General Prohibition......................................................311 Pre-charging.............................................................312 During Charging..........................................................312 After Charging...........................................................313 Battery Maintenance..........................................................314 Daily Service/Safety Checks......................................................316 Maintenance......................................................................320 General Information..........................................................320 Safety Regulations with Maintenance Work.....................................320 Cleaning and Washing.........................................................324 General..................................................................324 External Cleaning........................................................324 Cleaning the Motor Compartment...........................................324 Electrical Components....................................................325 Maintenance Chart............................................................326 Lubrication Chart............................................................330 Approved Oils and Grease.....................................................331 Transporting and Storing the Truck...............................................332 Truck's Dimensions and Weight as Standard....................................332 Lifting the Truck............................................................332 Towing and Transporting a Disabled Truck.....................................333 Storing the Truck............................................................334 Battery..................................................................334 Hydraulic System.........................................................334 Drive Unit...............................................................334 Starting After a Period of Disuse............................................334 Recycling/Discarding.............................................................335 Discarding the Battery.......................................................335 Scrapping the Truck..........................................................335 Chassis..................................................................335 Hydraulic System.........................................................336 Electrical System........................................................336 Back Cover.......................................................................337 302823-004 1998_October (1)..........................................................338 Front Cover......................................................................338 Operator's Warning...............................................................339 Foreward.........................................................................340 Table of Contents................................................................341 Safety Regulations...............................................................343 Warning Symbols..............................................................343 Warning Levels...............................................................343 Prohibitory Symbols..........................................................344 Ordinance Symbols............................................................344 General Safety Regulations...................................................345 Control..................................................................345 Operating the Truck......................................................346 Operator's Responsibility................................................347 Working Area.............................................................348 Driving and Conduct While Driving........................................349 Handling Loads...........................................................351 Parking the Truck........................................................352 Handling the Battery.....................................................353 Maintenance and Repair...................................................354 Warning and Information Signs....................................................355 Warning Decals...............................................................356 Presentation of Truck............................................................357 Application Areas for BT's Trucks............................................358 Truck Data...................................................................359 Truck Battery Dimensions.....................................................359 CMX Truck Dimensions.........................................................360 Data Plate...................................................................361 Presentation of Main Components..................................................362 Controls and Instruments.........................................................364 Control Handle...............................................................364 Control for Raising the Forks................................................365 Control for Lowering the Forks...............................................365 Horn.........................................................................366 Travel Direction Selector and Speed Control..................................366 Brake Lever Controls.........................................................367 Braking Using Plugging Function..............................................368 Dash Controls and Locations..................................................369 Prime-Trak Switch........................................................369 Emergency Disconnect Switch..............................................369 Key Switch...............................................................370 BDI/Hourmeter with Lift Interrupt........................................371 Battery Discharge Indicator (BDI)........................................371 Hourmeter................................................................372 Remote Lift/Lower Switches...................................................373 Adjustable Tilting Control Handle............................................374 Driving..........................................................................375 Starting the Truck...........................................................376 Braking......................................................................378 Steering.....................................................................380 Parking the Truck............................................................381 Transporting Loads...............................................................382 General......................................................................382 Collecting a Load............................................................385 Leaving a Load...............................................................386 Battery..........................................................................387 Type of Battery..............................................................387 Changing the Battery.........................................................387 Charging the Battery.........................................................389 General Prohibition......................................................389 Pre-charging.................................................................390 During Charging..........................................................390 After Charging...........................................................391 Battery Maintenance..........................................................392 Each Week................................................................392 Each Month...............................................................393 Daily Service/Safety Checks......................................................394 Special Equipment............................................................397 Maintenance......................................................................398 General Information..........................................................398 Safety Regulations with Maintenance Work.....................................398 Maintenance Work that can be Carried Out by You..............................401 Maintenance Work that May be Carried out by Trained Maintenance Personnel....401 Other Service and Repair Work................................................401 Cleaning and Washing.........................................................402 General..................................................................402 External Cleaning........................................................402 Cleaning the Motor Compartment...........................................402 Electrical Components....................................................403 Maintenance Chart............................................................404 Lubrication Chart............................................................408 Approved Oils and Grease.....................................................409 Transporting and Storing the Truck...............................................410 Lifting the Truck............................................................410 Towing and Transporting a Disabled Truck.....................................411 Storing the Truck............................................................412 Battery..................................................................412 Hydraulic System.........................................................412 Drive Unit...............................................................412 Starting After a Period of Disuse............................................412 Recyling/Discarding..............................................................413 Discarding the Battery.......................................................413 Scrapping the Truck..........................................................413 Hydraulic System.............................................................414 Electrical System............................................................414 Back Cover.......................................................................415 308063-000 1998_January (1)..........................................................416 Front Cover......................................................................416 Operator's Warning...............................................................417 Foreward.........................................................................418 Table of Contents................................................................419 Safety Regulations...............................................................421 Warning Symbols..............................................................421 Prohibitory Symbols..........................................................422 Ordinance Symbols............................................................422 General Safety Regulations...................................................423 Control..................................................................423 Operating the Truck......................................................424 Operator's Responsibility................................................425 Working Area.............................................................426 Driving and Conduct While Driving........................................427 Handling Loads...........................................................430 Parking the Truck........................................................431 Handling the Battery.....................................................432 Maintenance and Repair...................................................433 Warning and Information Signs....................................................434 Warning Decals...............................................................434 Presentation of Truck............................................................435 Application Area for BT's Trucks.............................................436 Prohibited Applications for BT's Trucks......................................436 Truck Data...................................................................437 CMX Truck Dimensions.........................................................438 Data Plate...................................................................439 Presentation of Main Components..................................................440 Controls and Instruments.........................................................442 Control Handle...............................................................442 Control for Raising the Forks............................................443 Control for Lowering the Forks...........................................443 Travel Direction Selector and Speed Control..............................444 Horn.....................................................................444 Steering Control Handle/Brake Control........................................445 Parking Brake (B1).......................................................445 Travel Brake (B2)........................................................445 Braking Using Plugging Function..................................................446 Dash Controls and Locations......................................................447 Prime-Trak Switch............................................................447 Emergency Disconnect Switch..................................................447 Key Switch...................................................................448 BDI/Hourmeter with Travel Interrupt..........................................449 Battery Discharge Indicator (BDI)............................................449 Hourmeter....................................................................450 Location of the Remote Lift/Lower Switches.......................................451 Remote Lift/Lower Switches...................................................451 Driving..........................................................................452 Starting the Truck...........................................................453 Braking......................................................................455 Steering.....................................................................457 Parking the Truck............................................................458 Transporting Loads...............................................................459 General......................................................................459 Collecting a Load............................................................462 Leaving a Load...............................................................463 Battery..........................................................................464 Type of Battery..............................................................464 Changing the Battery.........................................................464 Charging the Battery.........................................................466 Pre-charging.............................................................467 During Charging..........................................................467 After Charging...........................................................468 Battery Maintenance..........................................................469 Each Week................................................................469 Each Month...............................................................470 Daily Service/Safety Checks......................................................471 Special Equipment............................................................474 Maintenance......................................................................475 General Information..........................................................475 Safety Regulations with Maintenance Work.....................................475 Maintenance Work that can be Carried Out by You..............................478 Maintenance Work that may be Carried out by Trained Maintenance Personnel....478 Other Service and Repair Work................................................478 Cleaning and Washing.........................................................479 General..................................................................479 External Cleaning........................................................479 Cleaning the Motor Compartment...........................................479 Electrical Components....................................................480 Maintenance Chart............................................................481 Lubrication Chart............................................................485 Approved Oils and Grease.....................................................486 Transporting and Storing the Truck...............................................487 Lifting the Truck............................................................487 Towing and Transporting a Disabled Truck.....................................488 Storing the Truck............................................................489 Battery..................................................................489 Hydraulic System.........................................................489 Drive Unit...............................................................489 Starting After a Period of Disuse............................................489 Recycling/Discarding.............................................................490 Discarding the Battery.......................................................490 Scrapping the Truck..........................................................490 Chassis..................................................................490 Hydraulic System.........................................................491 Electrical System........................................................491 Back Cover.......................................................................493 308063-000 1998_October (1)..........................................................494 Front Cover......................................................................494 Operator's Warning...............................................................495 Foreward.........................................................................496 Table of Contents................................................................497 Safety Regulations...............................................................499 Warning Symbols..............................................................499 Prohibitory Symbols..........................................................500 Ordinance Symbols............................................................500 General Safety Regulations...................................................501 Control..................................................................501 Operating the Truck......................................................502 Operator's Responsibility................................................503 Working Area.............................................................504 Driving and Conduct While Driving........................................505 Handling Loads...........................................................508 Parking the Truck........................................................509 Handling the Battery.....................................................510 Maintenance and Repair...................................................511 Warning and Information Signs....................................................512 Warning Decals...............................................................512 Presentation of Truck............................................................513 Application Area for BT's Trucks.............................................514 Prohibited Applications for BT's Trucks......................................514 Truck Data...................................................................515 CMX Truck Dimensions.........................................................516 Data Plate...................................................................517 Presentation of Main Components..................................................518 Controls and Instruments.........................................................520 Control Handle...............................................................520 Control for Raising the Forks............................................521 Control for Lowering the Forks...........................................521 Travel Direction Selector and Speed Control..............................522 Horn.....................................................................522 Steering Control Handle/Brake Control........................................523 Parking Brake (B1).......................................................523 Travel Brake (B2)........................................................523 Braking Using Plugging Function..................................................524 Dash Controls and Locations......................................................525 Prime-Trak Switch............................................................525 Emergency Disconnect Switch..................................................525 Key Switch...................................................................526 BDI/Hourmeter with Travel Interrupt..........................................527 Battery Discharge Indicator (BDI)............................................527 Hourmeter....................................................................528 Location of the Remote Lift/Lower Switches.......................................529 Remote Lift/Lower Switches...................................................529 Driving..........................................................................530 Starting the Truck...........................................................531 Braking......................................................................533 Steering.....................................................................535 Parking the Truck............................................................536 Transporting Loads...............................................................537 General......................................................................537 Collecting a Load............................................................540 Leaving a Load...............................................................541 Battery..........................................................................542 Type of Battery..............................................................542 Changing the Battery.........................................................542 Charging the Battery.........................................................544 Pre-charging.............................................................545 During Charging..........................................................545 After Charging...........................................................546 Battery Maintenance..........................................................547 Each Week................................................................547 Each Month...............................................................548 Daily Service/Safety Checks......................................................549 Special Equipment............................................................552 Maintenance......................................................................553 General Information..........................................................553 Safety Regulations with Maintenance Work.....................................553 Maintenance Work that can be Carried Out by You..............................556 Maintenance Work that may be Carried out by Trained Maintenance Personnel....556 Other Service and Repair Work................................................556 Cleaning and Washing.........................................................557 General..................................................................557 External Cleaning........................................................557 Cleaning the Motor Compartment...........................................557 Electrical Components....................................................558 Maintenance Chart............................................................559 Lubrication Chart............................................................563 Approved Oils and Grease.....................................................564 Transporting and Storing the Truck...............................................565 Lifting the Truck............................................................565 Towing and Transporting a Disabled Truck.....................................566 Storing the Truck............................................................567 Battery..................................................................567 Hydraulic System.........................................................567 Drive Unit...............................................................567 Starting After a Period of Disuse............................................567 Recycling/Discarding.............................................................568 Discarding the Battery.......................................................568 Scrapping the Truck..........................................................568 Chassis..................................................................568 Hydraulic System.........................................................569 Electrical System........................................................569 Back Cover.......................................................................571 308063-000 JANUARY 1996 (1)..........................................................572 Front Cover......................................................................572 Important Notice.................................................................573 Foreword.........................................................................574 Table of Contents................................................................575 Drive Safely.....................................................................576 Introduction.....................................................................577 To New BT Prime-Mover Owners.................................................577 Preliminary Service..............................................................578 Right, Left, Front and Rear Sides............................................578 Operator.........................................................................579 Operating Practices..............................................................580 Operating Rules and Instructions.............................................580 Operator Qualifications..................................................580 Operator Training........................................................581 Operator Responsibility..................................................581 When a Powered Industrial Truck is to be Left Unattended.................582 When a Powered Industrial Truck is Traveling.............................582 Loading..................................................................584 Operator Prechecks and Inspection........................................584 Data Plate and Decals............................................................586 Operating Warnings...........................................................587 Parking Brake Warning........................................................588 Warning Decals...............................................................588 Controls and Equipment...........................................................589 The Control Handle...........................................................589 Raise Switch.............................................................590 Lower Switch.............................................................590 Horn Switch..............................................................590 Direction and Speed......................................................590 Brake Lever Controls.........................................................591 Parking Brake Lever......................................................591 Braking Using Plugging Function..........................................592 Dash Panel Assembly..........................................................593 Prime-Trak Rocker Switch.................................................594 Emergency Disconnect Button..............................................594 Key Switch...............................................................594 Battery Discharge Indicator/Hourmeter....................................595 BDI/Hourmeter with Lift Interrupt (optional).............................595 Remote Lift/Lower Switches...................................................596 Tilting Control Handle.......................................................597 Before Operation Inspection......................................................598 Stopping Unit....................................................................602 Parking..........................................................................603 Battery Retainment/Care..........................................................604 Adding Water.................................................................605 Terminals & Cable Connections................................................605 Specifications and Lubrications..................................................606 Service Intervals................................................................607 Field Modifications..............................................................608 Back Cover.......................................................................609 302823-005 2002_June (1) (1).........................................................610 Front Cover......................................................................610 Foreword.........................................................................613 Standard Compliance..........................................................614 Dimensions and capacities....................................................614 Table of Contents................................................................615 Safety Regulations...............................................................618 Warning symbols..............................................................618 Prohibitory symbols..........................................................619 Ordinance symbols............................................................619 General safety regulations...................................................620 Warning and information decals...................................................631 Warning decals...............................................................632 Presentation of truck............................................................633 Truck data...................................................................635 Truck battery dimensions.....................................................635 CMX60/80 truck dimensions....................................................636 Data plate...................................................................637 Presentation of main components..................................................638 Controls and instruments.........................................................640 Control for Raising the Forks................................................641 Control for Lowering the Forks...............................................641 Horn.........................................................................642 Travel Direction Selector and Speed Control..................................642 Brake Lever Controls.........................................................643 Prime-Trak Switch............................................................645 Master control on/off switch.................................................645 Key Switch...................................................................646 BDI/Hourmeter with lift interrupt............................................647 Battery Discharge Indicator (BDI)............................................647 Hourmeter....................................................................648 Remote lift/Lower switches...................................................649 Tilting Control Handle.......................................................650 Driving..........................................................................651 Starting the truck...........................................................652 Braking......................................................................654 Steering.....................................................................655 Parking the truck............................................................656 Transporting loads...............................................................657 General......................................................................657 Collecting a load............................................................660 Leaving a load...............................................................661 Daily service/safety checks......................................................662 Special equipment............................................................664 Maintenance......................................................................665 Safety regulations with maintenance work.....................................665 Maintenance work that can be carried out by you..............................668 Maintenance work that may be carried out by trained maintenance personnel....668 Cleaning and washing.........................................................669 General......................................................................669 External cleaning............................................................669 Cleaning the motor compartment...............................................669 Electrical components........................................................670 Maintenance chart............................................................671 Lubrication chart............................................................675 Cleaning and washing.........................................................669 Transporting and storing the truck...............................................678 Lifting the truck............................................................678 Towing and transporting a disabled truck.....................................679 Storing the truck............................................................680 Starting after a period of disuse............................................680 Appendix A, Section OSHA regulations.............................................681 Appendix B, Battery..............................................................685 Charging the battery.........................................................687 After charging...............................................................689 Battery maintenance..........................................................689 A........................................................................691 B........................................................................691 C........................................................................691 D........................................................................691 F........................................................................692 G........................................................................692 L........................................................................692 M........................................................................692 N........................................................................692 O........................................................................692 P........................................................................692 S........................................................................693 T........................................................................693 W........................................................................693 A........................................................................691 B........................................................................691 C........................................................................691 D........................................................................691 F........................................................................692 G........................................................................692 L........................................................................692 M........................................................................692 N........................................................................692 O........................................................................692 P........................................................................692 S........................................................................693 T........................................................................693 W........................................................................693 Index............................................................................691 B a c k C o v e r................................................................695
DESCRIPTION:
BT Prime-Mover CMX60/80 Operator’s Manuals – PDF DOWNLOAD
- Federal and State laws require that operators be completely trained in the safe operations of lift trucks.
- Before you start operating this lift truck, make sure that you understand all driving procedures. It is important to operate your lift truck safely and efficiently.
- This manual will help you learn how to operate your lift truck. This manual describes the controls, special features and the functions of each control.
- This manual is not a training manual. It is a guide to help authorized operators safely operate a lift truck. Illustrations in this manual show the operator correct procedures for checking, starting, operating, and stopping the lift truck.
- This lift truck is built to take hard work, but not abuse. This lift truck is built to be dependable, but, as with any lift truck, it is only as efficient as the operator and the persons responsible for maintaining it.
S.S 07/01/2025
