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BT Prime-Mover CMX60/80 Operator’s Manuals – PDF DOWNLOAD
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BT Prime-Mover CMX60/80 Operator’s Manuals – PDF DOWNLOAD
302823-000 1994_April
302823-000 1994_October
302823-001 1994_December
302823-002 1995_April
302823-003 1995_October
302823-004 1996_January
302823-004 1997_September
302823-004 1998_June
302823-004 1998_October
302823-005 2002_June
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Description
BT Prime-Mover CMX60/80 Operator’s Manuals – PDF DOWNLOAD
FILE DETAILS:
BT Prime-Mover CMX60/80 Operator’s Manuals – PDF DOWNLOAD
Language : English
Pages : 695
Downloadable : Yes
File Type : PDF
302823-000 1994_April
302823-000 1994_October
302823-001 1994_December
302823-002 1995_April
302823-003 1995_October
302823-004 1996_January
302823-004 1997_September
302823—004 1998_June
302823-004 1998_October
302823-005 2002_June
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
BT Prime-Mover CMX60/80 Operator’s Manuals – PDF DOWNLOAD
Front Cover...................................................................... 2 Important Notice................................................................. 3 Foreword......................................................................... 4 Table of Contents................................................................ 5 Drive Safely..................................................................... 6 Introduction..................................................................... 7 To New BT Prime-Mover Owners................................................. 7 Preliminary Service.......................................................... 8 Right, Left, Front, and Rear Sides........................................... 8 Operator..................................................................... 9 Operating Practices.............................................................. 10 Operating Rules and Instructions............................................. 10 Operator Qualifications.................................................. 10 Operator Training........................................................ 11 Operator Responsibility.................................................. 11 When a Powered Industrial Truck is to be Left Unattended................. 12 When a Powered Industrial Truck is Traveling............................. 12 Loading.................................................................. 14 Operator Prechecks and Inspection........................................ 14 Data Plate and Decals............................................................ 16 Operating Warnings........................................................... 17 Warning Decals............................................................... 18 Controls and Equipment........................................................... 19 The Control Handle........................................................... 19 Raise Switch............................................................. 20 Lower Switch............................................................. 20 Horn Switch.............................................................. 20 Direction and Speed...................................................... 20 Brake Lever Controls......................................................... 21 Parking Brake Lever...................................................... 21 Braking Using Plugging Function.......................................... 22 Key Switch................................................................... 23 Emergency Disconnect Button.................................................. 23 Hourmeter (optional)......................................................... 24 Battery Discharge Indicator/Hourmeter (optional)............................. 24 BDI/Hourmeter with Lift Interrupt (optional)................................. 24 Before Operation Inspection...................................................... 25 Stopping Unit.................................................................... 28 Parking.......................................................................... 29 Battery Retainment/Care.......................................................... 30 Adding Water................................................................. 31 Cleaning Terminals & Cable Connections....................................... 31 Specifications and Lubrications.................................................. 32 Service Intervals................................................................ 33 Field Modifications.............................................................. 34 Back Cover....................................................................... 35 Front Cover...................................................................... 36 Important Notice................................................................. 37 Foreword......................................................................... 38 Table of Contents................................................................ 39 Drive Safely..................................................................... 40 Introduction..................................................................... 41 To New BT Prime-Mover Owners................................................. 41 Preliminary Service.......................................................... 42 Right, Left, Front, and Rear Sides........................................... 42 Operator..................................................................... 43 Operating Practices.............................................................. 44 Operating Rules and Instructions............................................. 44 Operator Qualifications.................................................. 44 Operator Training........................................................ 45 Operator Responsibility.................................................. 45 When a Powered Industrial Truck is to be Left Unattended................. 46 When a Powered Industrial Truck is Traveling............................. 46 Loading.................................................................. 48 Operator Prechecks and Inspection........................................ 48 Data Plate and Decals............................................................ 50 Operating Warnings........................................................... 51 Warning Decals............................................................... 52 Controls and Equipment........................................................... 53 The Control Handle........................................................... 53 Raise Switch............................................................. 54 Lower Switch............................................................. 54 Horn Switch.............................................................. 54 Direction and Speed...................................................... 54 Brake Lever Controls......................................................... 55 Parking Brake Lever...................................................... 55 Braking Using Plugging Function.......................................... 56 Key Switch................................................................... 57 Emergency Disconnect Button.................................................. 57 Hourmeter (optional)......................................................... 58 Battery Discharge Indicator/Hourmeter (optional)............................. 58 BDI/Hourmeter with Lift Interrupt (optional)................................. 58 Before Operation Inspection...................................................... 59 Stopping Unit.................................................................... 62 Parking.......................................................................... 63 Battery Retainment/Care.......................................................... 64 Adding Water................................................................. 65 Cleaning Terminals & Cable Connections....................................... 65 Specifications and Lubrications.................................................. 66 Service Intervals................................................................ 67 Field Modifications.............................................................. 68 Back Cover....................................................................... 69 Front Cover...................................................................... 70 Important Notice................................................................. 71 Foreword......................................................................... 72 Table of Contents................................................................ 73 Drive Safely..................................................................... 74 Introduction..................................................................... 75 To New BT Prime-Mover Owners................................................. 75 Preliminary Service.......................................................... 76 Right, Left, Front and Rear Sides............................................ 76 Operator..................................................................... 77 Operating Practices.............................................................. 78 Operating Rules and Instructions............................................. 78 Operator Qualifications.................................................. 78 Operator Training........................................................ 79 Operator Responsibility.................................................. 79 When a Powered Industrial Truck is to be Left Unattended................. 80 When a Powered Industrial Truck is Traveling............................. 80 Loading.................................................................. 82 Operator Prechecks and Inspection........................................ 82 Data Plate and Decals............................................................ 84 Operator Warnings............................................................ 85 Parking Brake Warning........................................................ 86 Warning Decals............................................................... 86 Controls and Equipment........................................................... 87 The Control Handle........................................................... 87 Raise Switch............................................................. 88 Lower Switch............................................................. 88 Horn Switch.............................................................. 88 Direction and Speed...................................................... 88 Brake Lever Controls......................................................... 89 Parking Brake Lever...................................................... 89 Braking Using Plugging Function.......................................... 90 Dash Panel Assembly.......................................................... 91 Prime-Trak Rocker Switch................................................. 92 Emergency Disconnect Button.............................................. 92 Key Switch............................................................... 92 Battery Discharge Indicator/Hourmeter.................................... 93 BDI/Hourmeter with Lift Interrupt (optional)............................. 93 Remote Lift/Lower Switches................................................... 94 Before Operation Inspection...................................................... 95 Stopping Unit.................................................................... 99 Battery Retainment/Care..........................................................100 Adding Water.................................................................101 Cleaning Terminals & Cable Connections.......................................101 Specifications and Lubrications..................................................102 Service Intervals................................................................103 Field Modifications..............................................................104 Back Cover.......................................................................105 Front Cover......................................................................106 Important Notice.................................................................107 Foreword.........................................................................108 Table of Contents................................................................109 Drive Safely.....................................................................110 Introduction.....................................................................111 To New BT Prime-Mover Owners.................................................111 Preliminary Service..........................................................112 Right, Left, Front and Rear Sides............................................112 Operator.....................................................................113 Operating Practices..............................................................114 Operating Rules and Instructions.............................................114 Operator Qualifications..................................................114 Operator Training........................................................115 Operator Responsibility..................................................115 When a Powered Industrial Truck is to be Left Unattended.................116 When a Powered Industrial Truck is Traveling.............................116 Loading..................................................................118 Operator Prechecks and Inspection........................................118 Data Plate and Decals............................................................120 Operating Warnings...........................................................121 Parking Brake Warnings.......................................................122 Warning Decals...............................................................122 Controls and Equipment...........................................................123 The Control Handle...........................................................123 Raise Switch.............................................................124 Lower Switch.............................................................124 Horn Switch..............................................................124 Direction and Speed......................................................124 Brake Lever Controls.........................................................125 Parking Brake Lever......................................................125 Braking Using Plugging Function..........................................126 Dash Panel Assembly..........................................................127 Prime-Trak Rocker Switch.................................................128 Emergency Disconnect Button..............................................128 Key Switch...............................................................128 Battery Discharge Indicator/Hourmeter....................................129 BDI/Hourmeter with Lift Interrupt (optional).............................129 Remote Lift/Lower Switches...................................................130 Before Operation Inspection......................................................131 Stopping Unit....................................................................135 Parking..........................................................................136 Battery Retainment/Care..........................................................137 Adding Water.................................................................138 Cleaning Terminals & Cable Connections.......................................138 Specifications and Lubrications..................................................139 Service Intervals................................................................140 Field Modifications..............................................................141 Back Cover.......................................................................143 Front Cover......................................................................144 Important Notice.................................................................145 Foreword.........................................................................146 Table of Contents................................................................147 Drive Safely.....................................................................148 Introduction.....................................................................149 To New BT Prime-Mover Owners.................................................149 Preliminary Service..........................................................150 Right, Left, Front and Rear Sides............................................150 Operator.....................................................................151 Operating Practices..............................................................152 Operating Rules and Instructions.............................................152 Operator Qualifications..................................................152 Operator Training........................................................153 Operator Responsibility..................................................153 When a Powered Industrial Truck is to be Left Unattended.................154 When a Powered Industrial Truck is Traveling.............................154 Loading..................................................................156 Operator Prechecks and Inspection........................................156 Data Plate and Decals............................................................158 Operating Warnings...........................................................159 Parking Brake Warning........................................................160 Warning Decals...............................................................160 Controls and Equipment...........................................................161 The Control Handle...........................................................161 Raise Switch.............................................................162 Lower Switch.............................................................162 Horn Switch..............................................................162 Direction and Speed......................................................162 Brake Lever Controls.........................................................163 Parking Brake Lever......................................................163 Braking Using Plugging Function..........................................164 Dash Panel Assembly..........................................................165 Prime-Trak Rocker Switch.................................................166 Emergency Disconnect Button..............................................166 Key Switch...............................................................166 Battery Discharge Indicator/Hourmeter....................................167 BDI/Hourmeter with Lift Interrupt (optional).............................167 Remote Lift/Lower Switches...................................................168 Load Backrest (optional).....................................................169 Before Operation Inspection......................................................170 Stopping Unit....................................................................174 Parking..........................................................................175 Battery Retainment/Care..........................................................176 Adding Water.................................................................177 Cleaning Terminals & Cable Connections.......................................177 Specifications and Lubrications..................................................178 Service Intervals................................................................179 Field Modifications..............................................................180 Back Cover.......................................................................181 Front Cover......................................................................182 Important Notice.................................................................183 Foreword.........................................................................184 Table of Contents................................................................185 Drive Safely.....................................................................186 Introduction.....................................................................187 To New BT Prime-Mover Owners.................................................187 Preliminary Service..............................................................188 Right, Left, Front and Rear Sides............................................188 Operator.........................................................................189 Operating Practices..............................................................190 Operating Rules and Instructions.............................................190 Operator Qualifications..................................................190 Operator Training........................................................191 Operator Responsibility..................................................191 When a Powered Industrial Truck is to be Left Unattended.................192 When a Powered Industrial Truck is Traveling.............................192 Loading..................................................................194 Operator Prechecks and Inspection........................................194 Data Plate and Decals............................................................196 Operating Warnings...........................................................197 Parking Brake Warning........................................................198 Warning Decals...............................................................198 Controls and Equipment...........................................................199 The Control Handle...........................................................199 Raise Switch.............................................................200 Lower Switch.............................................................200 Horn Switch..............................................................200 Direction and Speed......................................................200 Brake Lever Controls.........................................................201 Parking Brake Lever......................................................201 Braking Using Plugging Function..........................................202 Dash Panel Assembly..........................................................203 Prime-Trak Rocker Switch.................................................204 Emergency Disconnect Button..............................................204 Key Switch...............................................................204 Battery Discharge Indicator/Hourmeter....................................205 BDI/Hourmeter with Lift Interrupt (optional).............................205 Remote Lift/Lower Switches...................................................206 Tilting Control Handle.......................................................207 Before Operation Inspection......................................................208 Stopping Unit....................................................................212 Parking..........................................................................213 Battery Retainment/Care..........................................................214 Adding Water.................................................................215 Terminals & Cable Connections................................................215 Specifications and Lubrications..................................................216 Service Intervals................................................................217 Field Modifications..............................................................218 Back Cover.......................................................................219 Front Cover......................................................................220 Operator's Warning...............................................................221 Foreword.........................................................................222 Table of Contents................................................................223 Safety Regulations...............................................................225 Warning Symbols..............................................................225 Prohibitory Symbols..........................................................226 Ordinance Symbols............................................................226 General Safety Regulations...................................................227 Control..................................................................227 Operating the Truck......................................................228 Operator's Responsibility................................................229 Working Area.............................................................230 Driving and Conduct While Driving........................................231 Handling Loads...........................................................233 Parking the Truck........................................................234 Handling the Battery.....................................................235 Maintenance and Repair...................................................236 Warning and Information Signs....................................................237 Warning and Information Signs................................................237 Warning Decals...............................................................238 Presentation of Truck............................................................239 Application Area for BT's Trucks.............................................240 Prohibited Applications for BT's Trucks......................................240 Truck Data...................................................................241 CMX Truck Dimensions.........................................................242 Data Plate...................................................................243 Presentation of Main Components..................................................244 Controls and Instruments.........................................................246 Control Handle...............................................................246 Control for Raising the Forks............................................247 Control for Lowering the Forks...........................................247 Horn.....................................................................248 Travel Direction Selector and Speed Control..............................248 Brake Lever Controls.....................................................249 Braking Using Plugging Function......................................250 Dash Controls and Locations..................................................251 Prime-Trak Switch........................................................251 Emergency Disconnect Switch..............................................251 Key Switch...............................................................252 BDI/Hourmeter with Lift Interrupt........................................253 Battery Discharge Indicator (BDI)........................................253 Hourmeter................................................................254 Remote Lift/Lower Switches...................................................255 Tilting Control Handle.......................................................256 Driving..........................................................................257 Starting the Truck...........................................................258 Braking......................................................................260 Steering.....................................................................262 Parking the Truck............................................................263 Transporting Loads...............................................................264 General......................................................................264 Collecting a Load............................................................267 Leaving a Load...............................................................268 Battery..........................................................................269 Type of Battery..............................................................269 Changing the Battery.........................................................269 Charging the Battery.........................................................271 General Prohibition......................................................271 Pre-charging.............................................................272 During Charging..........................................................272 After Charging...........................................................273 Battery Maintenance..........................................................274 Daily Service/Safety Checks......................................................276 Maintenance......................................................................280 General Information..........................................................280 Safety Regulations with Maintenance Work.....................................280 Cleaning and Washing.........................................................284 General..................................................................284 External Cleaning........................................................284 Cleaning the Motor Compartment...........................................284 Electrical Components....................................................285 Maintenance Chart............................................................286 Lubrication Chart............................................................290 Approved Oils and Grease.....................................................291 Transporting and Storing the Truck...............................................292 Truck's Dimensions and Weight as Standard....................................292 Lifting the Truck............................................................292 Towing and Transporting a Disabled Truck.....................................293 Storing the Truck............................................................294 Battery..................................................................294 Hydraulic System.........................................................294 Drive Unit...............................................................294 Starting After a Period of Disuse............................................294 Recycling/Discarding.............................................................295 Discarding the Battery.......................................................295 Scrapping the Truck..........................................................295 Chassis..................................................................295 Hydraulic System.........................................................296 Electrical System........................................................296 Back Cover.......................................................................297 Front Cover......................................................................298 Operator's Warning...............................................................299 Foreword.........................................................................300 Table of Contents................................................................301 Safety Regulations...............................................................303 Warning Symbols..............................................................303 Prohibitory Symbols..........................................................304 General Safety Regulations...................................................305 Control..................................................................305 Operating the Truck......................................................306 Operator's Responsibility................................................307 Working Area.............................................................308 Driving and Conduct While Driving........................................309 Handling Loads...........................................................311 Parking the Truck........................................................312 Handling the Battery.....................................................313 Maintenance and Repair...................................................314 Warning and Information Signs....................................................315 Warning Decals...............................................................316 Presentation of Truck............................................................317 Application Area for BT's Trucks.............................................318 Prohibited Applications for BT's Trucks......................................318 Truck Data...................................................................319 Truck Battery Dimensions.....................................................319 CMX Truck Dimensions.........................................................320 Data Plate...................................................................321 Presentation of Main Components..................................................322 Controls and Instruments.........................................................324 Control Handle...............................................................324 Control for Raising the Forks............................................325 Control for Lowering the Forks...........................................325 Horn.....................................................................326 Travel Direction Selector and Speed Control..............................326 Brake Lever Controls.....................................................327 Braking Using Plugging Function......................................328 Dash Controls and Locations..................................................329 Prime-Trak Switch........................................................329 Emergency Disconnect Switch..............................................329 Key Switch...............................................................330 BDI/Hourmeter with Lift Interrupt........................................331 Battery Discharge Indicator (BDI)........................................331 Hourmeter................................................................332 Remote Lift/Lower Switches...................................................333 Tilting Control Handle.......................................................334 Driving..........................................................................335 Starting the Truck...........................................................336 Braking......................................................................338 Steering.....................................................................340 Parking the Truck............................................................341 Transporting Loads...............................................................342 General......................................................................342 Collecting a Load............................................................345 Leaving a Load...............................................................346 Battery..........................................................................347 Type of Battery..............................................................347 Changing the Battery.........................................................347 Charging the Battery.........................................................349 General Prohibition......................................................349 Pre-charging.............................................................350 During Charging..........................................................350 After Charging...........................................................351 Battery Maintenance..........................................................352 Daily Service/Safety Checks......................................................354 Maintenance......................................................................358 General Information..........................................................358 Safety Regulations with Maintenance Work.....................................358 Cleaning and Washing.........................................................362 General..................................................................362 External Cleaning........................................................362 Cleaning the Motor Compartment...........................................362 Electrical Components....................................................363 Maintenance Chart............................................................364 Lubrication Chart............................................................368 Approved Oils and Grease.....................................................369 Transporting and Storing the Truck...............................................370 Truck's Dimensions and Weight as Standard....................................370 Lifting the Truck............................................................370 Towing and Transporting a Disabled Truck.....................................371 Storing the Truck............................................................372 Battery..................................................................372 Hydraulic System.........................................................372 Drive Unit...............................................................372 Starting After a Period of Disuse............................................372 Recycling/Discarding.............................................................373 Discarding the Battery.......................................................373 Scrapping the Truck..........................................................373 Chassis..................................................................373 Hydraulic System.........................................................374 Electrical System........................................................374 Back Cover.......................................................................375 Front Cover......................................................................376 Operator's Warning...............................................................377 Foreward.........................................................................378 Table of Contents................................................................379 Safety Regulations...............................................................381 Warning Symbols..............................................................381 Warning Levels...............................................................381 Prohibitory Symbols..........................................................382 Ordinance Symbols............................................................382 General Safety Regulations...................................................383 Control..................................................................383 Operating the Truck......................................................384 Operator's Responsibility................................................385 Working Area.............................................................386 Driving and Conduct While Driving........................................387 Handling Loads...........................................................389 Parking the Truck........................................................390 Handling the Battery.....................................................391 Maintenance and Repair...................................................392 Warning and Information Signs....................................................393 Warning Decals...............................................................394 Presentation of Truck............................................................395 Application Areas for BT's Trucks............................................396 Truck Data...................................................................397 Truck Battery Dimensions.....................................................397 CMX Truck Dimensions.........................................................398 Data Plate...................................................................399 Presentation of Main Components..................................................400 Controls and Instruments.........................................................402 Control Handle...............................................................402 Control for Raising the Forks................................................403 Control for Lowering the Forks...............................................403 Horn.........................................................................404 Travel Direction Selector and Speed Control..................................404 Brake Lever Controls.........................................................405 Braking Using Plugging Function..............................................406 Dash Controls and Locations..................................................407 Prime-Trak Switch........................................................407 Emergency Disconnect Switch..............................................407 Key Switch...............................................................408 BDI/Hourmeter with Lift Interrupt........................................409 Battery Discharge Indicator (BDI)........................................409 Hourmeter................................................................410 Remote Lift/Lower Switches...................................................411 Adjustable Tilting Control Handle............................................412 Driving..........................................................................413 Starting the Truck...........................................................414 Braking......................................................................416 Steering.....................................................................418 Parking the Truck............................................................419 Transporting Loads...............................................................420 General......................................................................420 Collecting a Load............................................................423 Leaving a Load...............................................................424 Battery..........................................................................425 Type of Battery..............................................................425 Changing the Battery.........................................................425 Charging the Battery.........................................................427 General Prohibition......................................................427 Pre-charging.................................................................428 During Charging..........................................................428 After Charging...........................................................429 Battery Maintenance..........................................................430 Each Week................................................................430 Each Month...............................................................431 Daily Service/Safety Checks......................................................432 Special Equipment............................................................435 Maintenance......................................................................436 General Information..........................................................436 Safety Regulations with Maintenance Work.....................................436 Maintenance Work that can be Carried Out by You..............................439 Maintenance Work that May be Carried out by Trained Maintenance Personnel....439 Other Service and Repair Work................................................439 Cleaning and Washing.........................................................440 General..................................................................440 External Cleaning........................................................440 Cleaning the Motor Compartment...........................................440 Electrical Components....................................................441 Maintenance Chart............................................................442 Lubrication Chart............................................................446 Approved Oils and Grease.....................................................447 Transporting and Storing the Truck...............................................448 Lifting the Truck............................................................448 Towing and Transporting a Disabled Truck.....................................449 Storing the Truck............................................................450 Battery..................................................................450 Hydraulic System.........................................................450 Drive Unit...............................................................450 Starting After a Period of Disuse............................................450 Recyling/Discarding..............................................................451 Discarding the Battery.......................................................451 Scrapping the Truck..........................................................451 Hydraulic System.............................................................452 Electrical System............................................................452 Back Cover.......................................................................453 Front Cover......................................................................454 Foreword.........................................................................457 Standard Compliance..........................................................458 Dimensions and capacities....................................................458 Table of Contents................................................................459 Safety Regulations...............................................................462 Warning symbols..............................................................462 Prohibitory symbols..........................................................463 Ordinance symbols............................................................463 General safety regulations...................................................464 Warning and information decals...................................................475 Warning decals...............................................................476 Presentation of truck............................................................477 Truck data...................................................................479 Truck battery dimensions.....................................................479 CMX60/80 truck dimensions....................................................480 Data plate...................................................................481 Presentation of main components..................................................482 Controls and instruments.........................................................484 Control for Raising the Forks................................................485 Control for Lowering the Forks...............................................485 Horn.........................................................................486 Travel Direction Selector and Speed Control..................................486 Brake Lever Controls.........................................................487 Prime-Trak Switch............................................................489 Master control on/off switch.................................................489 Key Switch...................................................................490 BDI/Hourmeter with lift interrupt............................................491 Battery Discharge Indicator (BDI)............................................491 Hourmeter....................................................................492 Remote lift/Lower switches...................................................493 Tilting Control Handle.......................................................494 Driving..........................................................................495 Starting the truck...........................................................496 Braking......................................................................498 Steering.....................................................................499 Parking the truck............................................................500 Transporting loads...............................................................501 General......................................................................501 Collecting a load............................................................504 Leaving a load...............................................................505 Daily service/safety checks......................................................506 Special equipment............................................................508 Maintenance......................................................................509 Safety regulations with maintenance work.....................................509 Maintenance work that can be carried out by you..............................512 Maintenance work that may be carried out by trained maintenance personnel....512 Cleaning and washing.........................................................513 General......................................................................513 External cleaning............................................................513 Cleaning the motor compartment...............................................513 Electrical components........................................................514 Maintenance chart............................................................515 Lubrication chart............................................................519 Cleaning and washing.........................................................513 Transporting and storing the truck...............................................522 Lifting the truck............................................................522 Towing and transporting a disabled truck.....................................523 Storing the truck............................................................524 Starting after a period of disuse............................................524 Appendix A, Section OSHA regulations.............................................525 Appendix B, Battery..............................................................529 Charging the battery.........................................................531 After charging...............................................................533 Battery maintenance..........................................................533 A........................................................................535 B........................................................................535 C........................................................................535 D........................................................................535 F........................................................................536 G........................................................................536 L........................................................................536 M........................................................................536 N........................................................................536 O........................................................................536 P........................................................................536 S........................................................................537 T........................................................................537 W........................................................................537 A........................................................................535 B........................................................................535 C........................................................................535 D........................................................................535 F........................................................................536 G........................................................................536 L........................................................................536 M........................................................................536 N........................................................................536 O........................................................................536 P........................................................................536 S........................................................................537 T........................................................................537 W........................................................................537 Index............................................................................535 B a c k C o v e r................................................................539 Front Cover......................................................................540 Operator's Warning...............................................................541 Foreward.........................................................................542 Table of Contents................................................................543 Safety Regulations...............................................................545 Warning Symbols..............................................................545 Prohibitory Symbols..........................................................546 Ordinance Symbols............................................................546 General Safety Regulations...................................................547 Control..................................................................547 Operating the Truck......................................................548 Operator's Responsibility................................................549 Working Area.............................................................550 Driving and Conduct While Driving........................................551 Handling Loads...........................................................554 Parking the Truck........................................................555 Handling the Battery.....................................................556 Maintenance and Repair...................................................557 Warning and Information Signs....................................................558 Warning Decals...............................................................558 Presentation of Truck............................................................559 Application Area for BT's Trucks.............................................560 Prohibited Applications for BT's Trucks......................................560 Truck Data...................................................................561 CMX Truck Dimensions.........................................................562 Data Plate...................................................................563 Presentation of Main Components..................................................564 Controls and Instruments.........................................................566 Control Handle...............................................................566 Control for Raising the Forks............................................567 Control for Lowering the Forks...........................................567 Travel Direction Selector and Speed Control..............................568 Horn.....................................................................568 Steering Control Handle/Brake Control........................................569 Parking Brake (B1).......................................................569 Travel Brake (B2)........................................................569 Braking Using Plugging Function..................................................570 Dash Controls and Locations......................................................571 Prime-Trak Switch............................................................571 Emergency Disconnect Switch..................................................571 Key Switch...................................................................572 BDI/Hourmeter with Travel Interrupt..........................................573 Battery Discharge Indicator (BDI)............................................573 Hourmeter....................................................................574 Location of the Remote Lift/Lower Switches.......................................575 Remote Lift/Lower Switches...................................................575 Driving..........................................................................576 Starting the Truck...........................................................577 Braking......................................................................579 Steering.....................................................................581 Parking the Truck............................................................582 Transporting Loads...............................................................583 General......................................................................583 Collecting a Load............................................................586 Leaving a Load...............................................................587 Battery..........................................................................588 Type of Battery..............................................................588 Changing the Battery.........................................................588 Charging the Battery.........................................................590 Pre-charging.............................................................591 During Charging..........................................................591 After Charging...........................................................592 Battery Maintenance..........................................................593 Each Week................................................................593 Each Month...............................................................594 Daily Service/Safety Checks......................................................595 Special Equipment............................................................598 Maintenance......................................................................599 General Information..........................................................599 Safety Regulations with Maintenance Work.....................................599 Maintenance Work that can be Carried Out by You..............................602 Maintenance Work that may be Carried out by Trained Maintenance Personnel....602 Other Service and Repair Work................................................602 Cleaning and Washing.........................................................603 General..................................................................603 External Cleaning........................................................603 Cleaning the Motor Compartment...........................................603 Electrical Components....................................................604 Maintenance Chart............................................................605 Lubrication Chart............................................................609 Approved Oils and Grease.....................................................610 Transporting and Storing the Truck...............................................611 Lifting the Truck............................................................611 Towing and Transporting a Disabled Truck.....................................612 Storing the Truck............................................................613 Battery..................................................................613 Hydraulic System.........................................................613 Drive Unit...............................................................613 Starting After a Period of Disuse............................................613 Recycling/Discarding.............................................................614 Discarding the Battery.......................................................614 Scrapping the Truck..........................................................614 Chassis..................................................................614 Hydraulic System.........................................................615 Electrical System........................................................615 Back Cover.......................................................................617 Front Cover......................................................................618 Operator's Warning...............................................................619 Foreward.........................................................................620 Table of Contents................................................................621 Safety Regulations...............................................................623 Warning Symbols..............................................................623 Prohibitory Symbols..........................................................624 Ordinance Symbols............................................................624 General Safety Regulations...................................................625 Control..................................................................625 Operating the Truck......................................................626 Operator's Responsibility................................................627 Working Area.............................................................628 Driving and Conduct While Driving........................................629 Handling Loads...........................................................632 Parking the Truck........................................................633 Handling the Battery.....................................................634 Maintenance and Repair...................................................635 Warning and Information Signs....................................................636 Warning Decals...............................................................636 Presentation of Truck............................................................637 Application Area for BT's Trucks.............................................638 Prohibited Applications for BT's Trucks......................................638 Truck Data...................................................................639 CMX Truck Dimensions.........................................................640 Data Plate...................................................................641 Presentation of Main Components..................................................642 Controls and Instruments.........................................................644 Control Handle...............................................................644 Control for Raising the Forks............................................645 Control for Lowering the Forks...........................................645 Travel Direction Selector and Speed Control..............................646 Horn.....................................................................646 Steering Control Handle/Brake Control........................................647 Parking Brake (B1).......................................................647 Travel Brake (B2)........................................................647 Braking Using Plugging Function..................................................648 Dash Controls and Locations......................................................649 Prime-Trak Switch............................................................649 Emergency Disconnect Switch..................................................649 Key Switch...................................................................650 BDI/Hourmeter with Travel Interrupt..........................................651 Battery Discharge Indicator (BDI)............................................651 Hourmeter....................................................................652 Location of the Remote Lift/Lower Switches.......................................653 Remote Lift/Lower Switches...................................................653 Driving..........................................................................654 Starting the Truck...........................................................655 Braking......................................................................657 Steering.....................................................................659 Parking the Truck............................................................660 Transporting Loads...............................................................661 General......................................................................661 Collecting a Load............................................................664 Leaving a Load...............................................................665 Battery..........................................................................666 Type of Battery..............................................................666 Changing the Battery.........................................................666 Charging the Battery.........................................................668 Pre-charging.............................................................669 During Charging..........................................................669 After Charging...........................................................670 Battery Maintenance..........................................................671 Each Week................................................................671 Each Month...............................................................672 Daily Service/Safety Checks......................................................673 Special Equipment............................................................676 Maintenance......................................................................677 General Information..........................................................677 Safety Regulations with Maintenance Work.....................................677 Maintenance Work that can be Carried Out by You..............................680 Maintenance Work that may be Carried out by Trained Maintenance Personnel....680 Other Service and Repair Work................................................680 Cleaning and Washing.........................................................681 General..................................................................681 External Cleaning........................................................681 Cleaning the Motor Compartment...........................................681 Electrical Components....................................................682 Maintenance Chart............................................................683 Lubrication Chart............................................................687 Approved Oils and Grease.....................................................688 Transporting and Storing the Truck...............................................689 Lifting the Truck............................................................689 Towing and Transporting a Disabled Truck.....................................690 Storing the Truck............................................................691 Battery..................................................................691 Hydraulic System.........................................................691 Drive Unit...............................................................691 Starting After a Period of Disuse............................................691 Recycling/Discarding.............................................................692 Discarding the Battery.......................................................692 Scrapping the Truck..........................................................692 Chassis..................................................................692 Hydraulic System.........................................................693 Electrical System........................................................693 Back Cover.......................................................................695
DESCRIPTION:
BT Prime-Mover CMX60/80 Operator’s Manuals – PDF DOWNLOAD
- Federal and State laws require that operators be completely trained in the safe operations of lift trucks.
- Before you start operating this lift truck, make sure that you understand all driving procedures. It is important to operate your lift truck safely and efficiently.
- This manual will help you learn how to operate your lift truck. This manual describes the controls, special features and the functions of each control.
- This manual is not a training manual. It is a guide to help authorized operators safely operate a lift truck. Illustrations in this manual show the operator correct procedures for checking, starting, operating, and stopping the lift truck.
- This lift truck is built to take hard work, but not abuse. This lift truck is built to be dependable, but, as with any lift truck, it is only as efficient as the operator and the persons responsible for maintaining it.
S.S 08/01/2025
