BT FORKLIFT RRX35/45, RDX30, RSX40/50 SERVICE MANUAL 306756-000 – PDF DOWNLOAD

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BT FORKLIFT RRX35/45, RDX30, RSX40/50 SERVICE MANUAL 306756-000 – PDF DOWNLOAD

FILE DETAILS:

BT FORKLIFT RRX35/45, RDX30, RSX40/50 SERVICE MANUAL 306756-000 – PDF DOWNLOAD

Language : English
Pages : 274
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

BT FORKLIFT RRX35/45, RDX30, RSX40/50 SERVICE MANUAL 306756-000 – PDF DOWNLOAD

Front Cover.....................................................................  1
BT Standard Codes...............................................................  3
Table of Contents...............................................................  5
Warning Symbols.................................................................  9
	1.  Warning Levels..........................................................  9
Prohibitory Symbols............................................................. 10
	1.  Ordinance Symbols....................................................... 10
Introduction, Service Manual.................................................... 11
Contents, Section M............................................................. 13
General Product Information..................................................... 15
	1.  Presentation of the Rider Trucks........................................ 15
		1.1 Intended Application of the Trucks.................................. 15
		1.2 Forbidden Application of the Truck.................................. 16
		1.3 Truck Data.......................................................... 16
		1.4 RRX35 Dimensions.................................................... 17
		1.5 RRX45 Dimensions.................................................... 18
		1.6 RDX30 Dimensions.................................................... 19
		1.7 RSX40 Dimensions.................................................... 20
		1.8 RSX50 Dimensions.................................................... 21
		1.9 Data Plate.......................................................... 22
	2. Main Components.......................................................... 23
Inch (SAE) and Metric Fasteners................................................. 25
	1. Introduction............................................................. 25
	2. Nomenclature, Threads.................................................... 26
	3. Strength Identification.................................................. 27
	Table 1 - Bolt and Screw Designations....................................... 28
	Table 2 - Stud and Nut Designations......................................... 29
	Table 3 - Torque Nut Designations........................................... 30
	Table 4 - Torque Nut with Nylon Insert Designations......................... 31
	Table 5 - Fastener Torque Values............................................ 32
	4. Conversion of Metric and English Units................................... 33
Technical Service Data.......................................................... 35
Ordering Spare Parts............................................................ 39
Contents, Section P............................................................. 41
Introduction, Maintenance....................................................... 43
	1. Safe Jacking Procedure................................................... 43
Service Schedule................................................................ 45
	1. Planned Maintenance Schedule............................................. 45
	2. Planned Maintenance Procedures........................................... 49
		2.1 Services to be Performed Daily or at Each 8 Hour Operating Shift.... 49
		2.2 Services to be Performed Monthly or Every 250 Operating Hours....... 51
		2.3 Services to be Performed Annually or Every 1200 Operating Hours..... 53
Lubrication Chart............................................................... 55
Oil and Grease Specifications................................................... 57
	1. Approved Oils and Grease................................................. 57
Contents, Section S............................................................. 59
Chassis......................................................................... 61
	1. General.................................................................. 61
	2. Door..................................................................... 62
	3. Left-Hand Side Panel..................................................... 63
	4. Operator Compartment Panel............................................... 63
	5. Main Card Access Panel................................................... 64
Brake Pedal..................................................................... 65
	1. Pedal Removal............................................................ 66
	2. Pedal Bearing Replacement................................................ 67
	3. Pedal Adjustment......................................................... 67
Drive Motor..................................................................... 69
	1. General Information...................................................... 69
	2. Operating Conditions..................................................... 69
	3. Troubleshooting.......................................................... 70
Drive Motor..................................................................... 77
	1. Disassembly.............................................................. 79
	2. Inspection and Troubleshooting........................................... 80
		2.1 Drive End Head...................................................... 80
		2.2 Commutator End Head................................................. 80
		2.3 Bearings............................................................ 80
		2.4 Brush and Commutator................................................ 81
		2.5 Armature............................................................ 81
		2.6 Frame and Field Assembly............................................ 82
		2.7 Assembly............................................................ 84
	3. When Changing Brushes.................................................... 85
Caster Brake Assembly........................................................... 87
	1. Removal.................................................................. 88
Electromagnetic Brake........................................................... 91
	1. Installation............................................................. 92
	2. Adjustments.............................................................. 93
	3. Coil Check on Brake...................................................... 93
	4. Electromagnetic Brake, Armature and Magnetic Coil........................ 94
Drive Wheel..................................................................... 95
	1. Removal.................................................................. 95
	2. Installation............................................................. 96
Support/Swivel Wheel............................................................ 97
	1. Caster Pivot............................................................. 98
	2. Thrust Bearing...........................................................101
	3. Caster Springs...........................................................103
	4. Caster Axle..............................................................105
	5. Caster Spring............................................................106
	6. Caster Stops.............................................................107
Tandem Load Wheels..............................................................109
	1. Removal..................................................................110
Single Load Wheels..............................................................111
	1. Removal..................................................................112
	2. Installation.............................................................112
Caster Wheels...................................................................113
	1. Removal..................................................................114
	2. Installation.............................................................114
Steering Arm/Wheel/Lever........................................................119
	1. Control Pod..............................................................120
	2. Steering Wheel...........................................................121
	3. Steering Tach............................................................122
Steering Bearing................................................................123
	1. Removal..................................................................124
	2. Installation.............................................................124
Electrical Functions............................................................125
	1. Operating Description....................................................125
	2. Start Up.................................................................127
	3. Direction Selection......................................................129
	4. Reverse Direction Selection..............................................131
	5. Forward Drive............................................................133
	6. Plug Braking.............................................................135
	7. Steering Components......................................................137
	8. 12 Volt Power Supply.....................................................138
	9. Driving Speed Reduction Switch...........................................139
	10. Height Indicator and Preset Selector....................................141
	11. Drive Motor Brush Indicator Switch......................................142
	12. Pump Motor Brush Indicator Switch.......................................143
	13. Safety Check............................................................144
	14. Shunt Wire..............................................................145
	Component Location..........................................................150
	Diagrams....................................................................152
Transistor Regulator............................................................163
	1. Motor Connections........................................................164
	2. Safety Control...........................................................165
Electronic Card.................................................................167
	1. Display..................................................................173
	2. Time.....................................................................174
	3. Warning Codes............................................................175
	4. Error Codes..............................................................177
	5. Effect on the Truck......................................................179
	6. Parameters...............................................................179
	7. Running Time.............................................................179
	8. Programming Parameters...................................................180
	9. Adjustment Procedures for Setting Brake Switch and Brake Transducer......182
Pump Motor......................................................................183
	1. Component Repair.........................................................184
	2. Inspection and Troubleshooting...........................................186
	3. When Changing Brushes....................................................191
Hydraulic System................................................................193
	1. Operation................................................................193
	2. RRX35/45 Hydraulic Schematic.............................................197
	3. RDX30 Hydraulic Schematic................................................204
	4. RSX40/50 Hydraulic Schematic.............................................205
Mast, 3 Stage...................................................................207
	1. Shimming Mast on Truck...................................................208
	2. Three Stage Mast.........................................................213
Sideshifter.....................................................................219
	1. Mounting Instructions....................................................221
	2. Operation and Maintenance................................................222
Reach, Single...................................................................225
	1. Maintenance..............................................................225
	2. Reach Repair.............................................................227
Freelift Cylinder, 3 Stage......................................................231
	1. Freelift Cylinder Repair.................................................232
Staging Cylinder, 3 Stage.......................................................235
Tilt Cylinder...................................................................239
	1. Removal..................................................................240
	2. Disassembly..............................................................240
	3. Inspection...............................................................241
	4. Assembly.................................................................241
	5. Installation.............................................................242
Reach Cylinder..................................................................251
	1. Removal..................................................................252
	2. Disassembly..............................................................253
	3. Inspection...............................................................254
	4. Assembly.................................................................255
	5. Installation.............................................................256
Height Indicator................................................................257
	1. Pulse Sensor.............................................................258
Height Indication & Preset Height...............................................259
	1. General..................................................................260
	2. Operation................................................................260
	3. Preset Height............................................................261
	4. Display..................................................................262
	5. Description of the Display Symbols.......................................263
	6. Programming..............................................................264
Back Cover......................................................................274

DESCRIPTION:

BT FORKLIFT RRX35/45, RDX30, RSX40/50 SERVICE MANUAL 306756-000 – PDF DOWNLOAD

• The information in this Service Manual covers models RRX35, RRX45, RDX30, RSX40, and RSX50.
• Federal and State laws require that operators be completely trained in the safe operation of lift trucks.
• An Operator’s Manual is attached to every BT lift truck when it is manufactured. If the Operator’s Manual is missing from the truck, a new manual
• This service manual is not a training manual. The information contained in this service manual is intended as a guide to help authorized technicians safely service this truck.
• The Service Manual is divided into four separate sections which cover different kinds of information needed for servicing these truck types. The main subject for each of these sections are as described below.

S.S 06/01/2025