BT Cargo Range Operator’s Manual 181612-040 – PDF DOWNLOAD
DESCRIPTION:
BT Cargo Range Operator’s Manual 181612-040 – PDF DOWNLOAD
FOREWORD :
This booklet was designed as an aid to good judgement in forklift truck operation for rapid but safe handling of goods. As you know, truck safety is serious buisness. You must look out not only for your own safety but also the safety of thoose around you.
- No one else is going to do it. It’s up to YOU. We feel that safety is one of the most important factors in the daily operation of trucks.
- If the safety code given in this booklet helps you prevent even one accident, the writing of this text has already served a real purpose.
TABLE OF CONTENTS:
BT Cargo Range Operator’s Manual 181612-040 – PDF DOWNLOAD
For Safety Operation CARGO RANGE 1
Order number: 181612-040 1
Issued: 2001-02-26, BT Europe, ITS dept 1
FOREWORD 2
CORRECT OPERATING PROCEDURE 3
Load and vehicle stability 3
Load capacity chart 4
Load capacity 4
Load center 5
Maximum fork height 5
How to read the load capacity chart 6
How to read the name plate 6
1 Vehicle type 6
2 Special vehicle type, Attachment type 6
3 Frame No 6
4 Vehicle weight 6
5 Mast lifting heigt 6
6 Front tread 6
7 Tire seize 6
8 Air pressur 6
9 The year of manufacture 6
10 UL specification 6
11 Load capacity 6
12 Load centre 6
Handling a new forklift truck 7
1 Do nor race the engine unnecessarily 7
2 After starting the engine, allow it to warm up fully before starting work 7
3 Avoid rough handling and driving Do not overwork the forklift truck 7
4 Be sure that the new vehicle recives inspection service and periodic maintenance as noted in t 7
Engine starting and post-starting procedures 8
1 Set the shift lever to neutral 8
2 Put on the parking brake 8
3 Set the engine switch to GLOW and wait for the glow plug controller to indicate the red hot co 8
4 Turn the engine switch to ON, see that the oil warning lamp is lit, then pump the accelerator 8
Vehicle operation 9
Takeoff 9
IMPORTANT 9
Gearshifting 9
1 Bring the vehicle to a full stop before reversing gears 9
2 In the unloaded condition, 2nd gear may be used for takeoff and travel, but in the the loaded 9
Steering 9
1 The left hand is used to turn the steering wheel by the knob The right hand works the loading 9
2 This forklift truck is steered by the rear wheels The steering wheel turns easily, so watch o 9
Picking up loads 10
Unloading 10
1 If the mast is tilted backward at first when loading, the fork tips will strike the object for 11
2 Do not approach the load fast and strike it 11
3 When traveling with a load on forks, keep the mast tilted backward and the forks 15 to 20 cm o 11
4 Never travel with the mast tilted forward and the load raised The load centre of balance can 11
5 Back down a slope slowly when carrying a load 11
Stopping and parking 12
1 To come to a stop, release your foot from the accelarator pedal, reduce speed and brake the we 12
2 Do not attempt to stop on a slope or incline by working the accelarator pedal with the unit in 12
3 When parking the vehicle, stop at a place where it will not be in the way of other vehicles S 12
Road or surface condition 13
Snowy or frozen surfaces 13
Handling in hot weather 14
1 Clogged radiator fins can cause overheating Clean them out regularly with a blast of compress 14
2 Check the fan belt tension and adjust to the specified tension 14
3 Even if the engine overheats and the coolant boils over, let the engine idle a while until the 14
Cool weather vehicle handling 15
1 When Fueling up Always fill the tank up to the top This minimizes the air within the tank an 15
2 Battery percautions The higher the specific gravity and the greater the charge level, the les 15
Use of anti-freeze 16
Mixing ratio for anti-freeze 16
SAFETY INFORMATION 17
Conditions for Normal Vehicle Use 17
Work Environment 17
For engine-powered forklift trucks 18
For electric-powered forklift trucks 18
Work environment hazards 19
Conditions that apply when attachments are used 20
Information on Opearating the Forklift Truck 20
Fundamental Safeyt Guidlines 21
Pedestrians 22
Hazards arising when attachments are used on the forklift truck 23
Fuel 23
Handling of fuel 24
Refuelling 25
Shipping, Loading and Unloading the Forklift truck 26
Observe the following cautions when lifting the forklift truck: 28
Assembling the forklift truck and mounting attachments 29
Towing the forklift truck and moving incomplete forklift trucks 30
Leaving the forklift truck idle and long-term storage 31
Care of Engine Room 31
Maintenance of Brake System 31
Maintenance of Hydraulic System 31
Battery Care 31
Drive System Maintenance 31
Inspection of Forklift Trucks while in Storage 32
1 m = Inspection 32
2 l = Replacement 32
3 Reception = inspection when the truck is received by the dealer 32
4 Monthly = one month from the inspection performed upon reception 32
5 6 Monthly = six months after reception by the dealer 32
Inspection Items 33
Inspection Items 33
1 Be sure to wipe completely dry after washing 33
2 Clean an electric truck with a damp cloth; do not use water 33
Inspection Items 34
Inspection Items 34
Inspection Items 35
Inspectional Items 35
Battery Maintenance 36
Service Requirements 37
Notes on daily equipment checks 38
Forklift truck inspections (function tests) 39
The Forklift truck, Forklift Equipment and Attachments 39
Safety Equipment and Warning Labels 40
Other Notes 40
Handling the Battery Safely 41
Notes on charging 42
Notes on Other Hazards 43
SAFETY TIPS 45
For forklift truck drivers 45
Only properly trained and authorized drivers should operate forklift truck 45
Before starting work, check the condition of the forklift truck 45
Immediately report to your supervisor any obvious defects or required repairs 46
Don’t overload 46
Always use proper size pallet 47
Set the forks to the maximum possible width 47
Watch for loose loads 48
Position loads evenly on the forks for proper balance 48
Never elevate a load with the forklift truck on a incline 49
Do not permit anyone to stand between elevated forks 49
Keep hands and feet out of the mast assembly 50
Always use the load backrest extension and overhead guard for high stacking 50
Do not elevate the load with the mast tilted forward 51
Carry loads as close to the floor as possible 51
Keep the load against the backrest, with the mast tilted backward 52
Always look before starting 52
Start and stop g-r-a-d-u-a-l-l-y and s-l-o-w-l-y 53
Keep your forklift truck under control at all times 53
Always keep a safe distance from other vehicles 54
Never overtake other vehicles 54
Avoid stunt driving and horseplay 55
Don’t daydream! Stay alert! 55
Slow down for wet, slippery areas 56
Go slow and sound the horn at corners 56
Cross railroad tracks slowly and diagonally whenever possible 57
Avoid running over loose objects 57
Always watch load and mast overhead clearance 58
Watch side clearance 58
Keep hands and feet inside the truck 59
Watch rear and swing 59
Do not allow the fork tips to strike objects 60
For better vision with bulky loads, drive backward 60
Observe floor loading limits 61
Have brakes set and wheel blocks in place while loading and unloading 61
Always drive with the load upphill on a ramp 62
Use an assistant when going up or down a ramp with a bulky load 62
Don’t use your forklift truck as a personnel lift 63
Don’t carry passengers 63
Shut off your forklift truck when leaving it unattended 64
No smoking while refueling 64
Check the condition of your forklift truck after the day’s work 65
Know your forklift truck and think safety 65
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