Bobcat Toolcat 5610 Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
Bobcat Toolcat 5610 Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
S/N A7Y711001 & Above
Language : English
Pages : 190
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat Toolcat 5610 Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
S/N A7Y711001 & Above
OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Utility Work Machine Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
UTILITY WORK MACHINE IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options And Accessories 12
Buckets Available 13
Attachments 13
Implements 13
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Use Safety Rules 19
Avoid Silica Dust 19
Safety Rules For Power Take-Off (PTO) Driven Implements 20
FIRE PREVENTION 20
Maintenance 20
Operation 20
Electrical 20
Hydraulic System 21
Fueling 21
Starting 21
Spark Arrestor Exhaust System 21
Welding And Grinding 21
Fire Extinguishers 21
MACHINE SIGNS (DECALS) 22
PUBLICATIONS AND TRAINING RESOURCES 24
OPERATING INSTRUCTIONS 25
OPERATOR CONTROLS AND INSTRUMENT PANELS 29
Overview 29
Switch Panel 29
Control Panel 30
Indicator Icons 31
Floor Console 31
Center Console 32
TOOLCAT INTERLOCK CONTROL SYSTEM (TICS) 33
TICS And Arm Rest Operation 33
ENGINE SPEED CONTROL 33
Operation 33
PARKING BRAKE 34
Operation 34
STEERING MODE SELECTION 35
Operation 35
TRAVEL DIRECTION CONTROL LEVER 36
Operation 36
Two-Speed Control 36
DRIVE PEDAL 36
Operation 36
BRAKE PEDAL 36
Operation 36
STOPPING THE UTILITY WORK MACHINE 37
Procedure 37
WHEEL ALIGNMENT 37
Procedure 37
LIFT ARM BYPASS 38
Operation 38
HYDRAULIC CONTROLS 39
Description 39
Lift Arm Operation 39
Lift Arm Float Position 39
Tilt Operation 39
Front Auxiliary Hydraulics Operation 40
Front Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 40
Quick Couplers 40
Relieve Hydraulic Pressure (Utility Work Machine And Attachment) 41
High-Flow Hydraulics Operation (If Equipped) 41
REMOTE AUXILIARY HYDRAULIC COUPLERS (OPTION) 42
Description 42
Quick Couplers And Hoses 42
Operating The Remote Hydraulics 44
Relieve Hydraulic Pressure (Utility Work Machine And Implement) 45
ATTACHMENT CONTROL DEVICE (ACD) (IF EQUIPPED) 45
Description 45
RECEIVER HITCH 46
Description 46
Adjusting Length 46
THREE-POINT HITCH (IF EQUIPPED) 47
Description 47
Raising 47
Lowering 47
Operation 48
POWER TAKE-OFF (PTO) (OPTIONAL) 49
Description 49
Engaging PTO 50
Disengaging PTO 50
DAILY INSPECTION 51
Daily Inspection And Maintenance 52
PRE-STARTING PROCEDURE 53
Entering The Utility Work Machine 53
Seat And Steering Wheel Adjustment 53
Seat Belt Adjustment And Arm Rest 54
STARTING THE ENGINE 54
Key Switch 54
Keyless 55
Cold Temperature Starting 55
Warming The Hydraulic / Hydrostatic System 55
MONITORING THE CONTROL PANEL 56
Key Switch And Keyless 56
Warning And Shutdown 56
STOPPING THE ENGINE AND LEAVING THE UTILITY WORK MACHINE 57
Procedure 57
Emergency Exit (When Equipped With Cab) 57
ATTACHMENTS 58
Choosing The Correct Bucket 58
Pallet Fork 58
Installing And Removing The Attachment (Hand Lever Bob-Tach) 59
Installing And Removing The Attachment (Power Bob-Tach) 61
IMPLEMENT 64
Choosing The Correct Implement 64
Installing And Removing Pull Type Implements 65
Installing And Removing Three-Point Hitch Mounted Implements 69
Lifting Link Adjustment 74
Top Link Adjustment 74
Sway Bar Adjustment 75
POWER TAKE-OFF (PTO) (IF EQUIPPED) 76
Installing And Removing The PTO 76
OPERATING PROCEDURE 79
Inspect The Work Area 79
Basic Operating Instructions 79
Operating With A Full Bucket And No Implement 79
Operating With An Empty Bucket And An Implement Installed 79
Filling And Emptying The Bucket 80
Leveling The Ground Using Float 81
Backfilling 81
Work Mode Operation 81
Towing Equipment With The Utility Work Machine 82
Safety Chains 83
Operating The Three-Point Hitch Implement 84
Safety Rules For PTO Operation 86
Operating The PTO 87
TOWING THE UTILITY WORK MACHINE 90
Procedure 90
TRANSPORTING THE UTILITY WORK MACHINE ON A TRAILER 91
Loading And Unloading 91
Fastening 91
PREVENTIVE MAINTENANCE 93
MAINTENANCE SAFETY 97
SERVICE SCHEDULE 99
Chart 99
TOOLCAT INTERLOCK CONTROL SYSTEM (TICS)100
Description100
Inspecting The TICS100
Maintaining The TICS100
LIFT ARM BYPASS101
Inspecting101
SEAT BELT102
Inspection And Maintenance102
BACK-UP ALARM SYSTEM103
Description103
Inspecting103
NEUTRAL START SYSTEM104
Inspecting104
LIFT ARM SUPPORT DEVICE105
Installing105
Removing105
PTO SWITCH106
Inspection And Maintenance106
PARKING BRAKE SYSTEM107
Inspection And Maintenance107
OPERATOR CAB107
Description107
REAR COVER108
Opening And Closing108
CAB FILTERS109
Cleaning And Maintenance109
Fresh Air Filter109
Recirculating Air Filter109
HEATING AND AIR CONDITIONING110
Cleaning And Maintenance110
Filters110
Evaporator110
Air Conditioning Lubrication110
Troubleshooting110
AIR CLEANER SERVICE111
Replacing Filter Elements111
OPERATOR SEAT112
Removal And Installation112
PASSENGER SEAT113
Removal And Installation113
FUEL SYSTEM114
Fuel Specifications114
Biodiesel Blend Fuel114
Filling The Fuel Tank115
Fuel Filter115
Removing Air From The Fuel System116
Filling A Portable Fuel Container116
ENGINE LUBRICATION SYSTEM117
Checking And Adding Engine Oil117
Engine Oil Chart117
Removing And Replacing Oil And Filter117
ENGINE COOLING SYSTEM119
Checking Level119
Cooling System Service Access Position120
Cleaning122
Removing And Replacing Coolant123
ELECTRICAL SYSTEM124
Description124
Fuse And Relay Location – Cab Panel124
Fuse And Relay Location – Frame Panel125
Battery Maintenance126
Using A Booster Battery (Jump Starting)127
Removing And Installing Battery128
HYDRAULIC / HYDROSTATIC SYSTEM129
Checking Fluid129
Hydraulic / Hydrostatic Fluid Chart129
Adding Fluid129
Removing And Replacing Hydraulic / Hydrostatic And Case Drain Filters130
Removing And Replacing Hydraulic Fluid131
Breather Cap132
SPARK ARRESTER MUFFLER133
Cleaning Procedure133
SUPPORTING THE MACHINE ON JACKSTANDS134
Procedure134
TIRE MAINTENANCE135
Wheel Nuts135
Rotating135
Mounting135
TRANSAXLE (FRONT AND REAR)136
Checking And Adding Lubricant136
Removing And Replacing Lubricant137
ALTERNATOR BELT138
Belt Adjustment138
Belt Replacement138
AIR CONDITIONING BELT138
Belt Adjustment138
Belt Replacement139
DRIVE BELT140
Belt Adjustment140
Belt Replacement142
LUBRICATING THE UTILITY WORK MACHINE144
Lubrication Locations144
PIVOT PINS146
Inspection And Maintenance146
BOB-TACH (HAND LEVER)147
Inspection And Maintenance147
BOB-TACH (POWER OPTION)148
Inspection And Maintenance148
UTILITY WORK MACHINE STORAGE AND RETURN TO SERVICE149
Storage149
Return To Service149
SYSTEM SETUP & ANALYSIS151
DIAGNOSTIC SERVICE CODES153
Viewing Service Codes153
Service Codes List154
CONTROL PANEL SETUP156
Enter Setup156
Two-Speed156
High Flow156
Horsepower Management156
Tire Size156
Save Setup156
Exit Setup156
PASSWORD SETUP (IF EQUIPPED WITH KEYLESS START)157
Password Description157
Changing The Owner And Operator Passwords157
Password Lockout Feature158
MACHINE SIGN TRANSLATIONS159
MACHINE SIGN TRANSLATIONS161
Service Schedule (7163134)161
Machine Load Capacities (6814303)164
Operation Instruction (6814309)165
Danger (7114128)165
Wheel Alignment (6814813)165
Warning (7114129)166
Warning (6814300)166
Lift Arm Support (7128957)167
Warning (7161018)168
Coolant (6708929)168
Warning (6814302)168
Warning (7161033)168
Warning (6814310)169
Bob-Tach (6561383)169
Auxiliary Coupler (6731757)170
Warning (6814301)170
Joystick (6814312)171
Warning (6737189)171
Warning (6733996)171
SPECIFICATIONS173
MACHINE LOAD CAPACITIES175
Loader Rated Operating Capacity (ROC)175
Three-Point Hitch Lift Capacity175
Maximum Storage Bin Load (Each)175
Machine Rated Capacity (3) = (A + B + C + F)175
Maximum Trailer Hitch Tongue Weight175
Total Rated Capacity (4) = (A + B + C + D + E)175
(5610) UTILITY WORK MACHINE SPECIFICATIONS176
Dimensions (With 27 Inch Tires And Without Three-Point Hitch Option)176
Dimensions (With 27 Inch Tires And With Three-Point Hitch Option)177
Dimensions (With 29 Inch Tires And Without Three-Point Hitch Option)178
Dimensions (With 29 Inch Tires And With Three-Point Hitch Option)179
Performance180
Controls180
Engine181
Hydraulic System181
Electrical182
Power Take-Off (PTO) System182
Drive System182
Capacities182
Tires183
WARRANTY185
WARRANTY187
ALPHABETICAL INDEX189
DESCRIPTION:
Bobcat Toolcat 5610 Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
S/N A7Y711001 & Above
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat utility work machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
- The Bobcat utility work machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat utility work machine and attachment or implement for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments or implements. The attachments, implements and buckets are designed for a Rated Operating Capacity (some have restricted lift heights) and the Three-Point Hitch lift capacities. They are designed for secure fastening to the Bobcat machine. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine and attachment / implement combination.
G.B 12/03/25
