Bobcat Toolcat 5600 Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
Bobcat Toolcat 5600 Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
- S/N A00211001 & Above
- S/N A00311001 & Above
Language : English
Pages : 140
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat Toolcat 5600 Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
- S/N A00211001 & Above
- S/N A00311001 & Above
OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMANY IS IS0 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Utility Work Machine Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
UTILITY WORK MACHINE IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options And Field Accessories 12
Buckets Available 12
Attachments 12
SAFETY TRAINING & RESOURCES 13
SAFETY INSTRUCTIONS 15
Before Operation 15
Safe Operation Is The Operator’s Responsibility 16
Safe Operation Needs A Qualified Operator 16
Avoid Silica Dust 17
FIRE PREVENTION 17
Maintenance 17
Operation 17
Electrical 17
Hydraulic System 18
Fueling 18
Starting 18
Spark Arrestor Exhaust System 18
Welding And Grinding 18
Fire Extinguishers 18
MACHINE SIGNS (DECALS) 19
PUBLICATIONS AND TRAINING RESOURCES 21
OPERATING INSTRUCTIONS 23
OPERATOR CONTROLS AND INSTRUMENT PANELS 27
Overview 27
Switch Panel 27
Display Controller Panel 28
Indicator Icons 29
Floor Console 30
Center Console 30
TOOLCAT INTERLOCK CONTROL SYSTEM (Tics) 31
TICS And Arm Rest Operation 31
LIFT ARM BY-PASS CONTROL 31
Operation 31
ENGINE SPEED CONTROL 32
Operation 32
PARKING BRAKE 32
Operation 32
STEERING MODE SELECTION 33
Operation 33
TRAVEL DIRECTION CONTROL LEVER 34
Operation 34
Two-Speed Control 34
DRIVE PEDAL 34
Operation 34
BRAKE PEDAL 34
Operation 34
STOPPING THE UTILITY WORK MACHINE 34
Procedure 34
WHEEL ALIGNMENT 35
Procedure 35
DIFFERENTIAL LOCK 35
Engaging 35
HYDRAULIC CONTROLS 36
Description 36
Lift Arm Operation 36
Lift Arm Float Position 36
Tilt Operation 36
Front Auxiliary Hydraulics Operation 37
Front Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 37
Quick Couplers 37
Relieve Hydraulic Pressure (Utility Work Machine and Attachment) 38
High Flow Hydraulics Operation (If Equipped) 38
REAR AUXILIARY HYDRAULICS (If Equipped) 39
Description 39
Rear Auxiliary Hydraulics Operation 39
Rear Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 40
Quick Couplers 40
Relieve Hydraulic Pressure (Utility Work Machine and Attachment) 40
POWER TAKE-OFF (PTO) (If Equipped) 41
Description 41
Safety Rules For PTO 41
Connecting The Motor 42
Connecting The Attachment 42
Operation 44
Disconnecting The Attachment 46
REMOTE HYDRAULICS (If Equipped) 47
Description 47
Remote Hydraulics Operation 47
Function Chart [Figure OI-43] and [Figure OI-44] 47
Quick Couplers And Hoses 48
DAILY INSPECTION 49
Daily Inspection and Maintenance 50
PRE-STARTING PROCEDURE 51
Entering The Utility Work Machine 51
Seat And Steering Wheel Adjustment 51
Seat Belt Adjustment And Arm Rest 52
STARTING THE ENGINE 53
Key Switch 53
Keyless 54
Cold Temperature Starting 54
Warming The Hydraulic / Hydrostatic System 54
MONITORING THE DISPLAY PANEL 55
Key Switch And Keyless 55
Warning And Shutdown 55
STOPPING THE ENGINE AND LEAVING THE UTILITY WORK MACHINE 56
Procedure 56
Emergency Exit 56
MACHINE Load CAPACITIES 57
Loader Rated Operating Capacity (ROC) 57
Maximum Cargo Box Load 57
Machine Rated Capacity 57
Maximum Trailer Hitch Tongue Weight 57
Total Rated Capacity 57
ATTACHMENTS 58
Choosing The Correct Bucket 58
Pallet Fork 58
Installing And Removing The Attachment 59
OPERATING PROCEDURE 61
Inspect The Work Area 61
Operating With A Full Bucket & Empty Cargo Box 61
Operating With An Empty Bucket & Loaded Cargo Box 61
Filling And Emptying The Bucket 62
Leveling The Ground Using Float 63
Backfilling 63
Work Mode Operation 63
Opening And Closing The Tailgate 64
Raising And Lowering The Cargo Box 64
Hauling Loads In The Cargo Box 64
Towing Equipment With The Utility Work Machine 64
TOWING THE UTILITY WORK MACHINE 64
Procedure 64
TRANSPORTING THE UTILITY WORK MACHINE ON A TRAILER 65
Loading And Unloading 65
Fastening 65
PREVENTIVE MAINTENANCE 67
MAINTENANCE SAFETY 71
SERVICE SCHEDULE 73
Chart 73
TOOLCAT INTERLOCK CONTROL SYSTEM (TICS) 74
Inspecting The TICS 74
Maintaining The TICS 74
Inspecting The Lift Arm By-Pass Control 75
SEAT BELT 76
Inspection and Maintenance 76
NEUTRAL START SYSTEM 77
Inspection And Maintenance 77
LIFT ARM SUPPORT DEVICE 78
Installing 78
Removing 78
CARGO BOX SUPPORT DEVICE 79
Installing 79
Removing 79
Raising The Cargo Box When Engine Is Not Running 79
PARKING BRAKE SYSTEM 80
Inspection And Maintenance 80
OPERATOR CAB 81
Description 81
HEATING AND AIR CONDITIONING 81
Cleaning and Maintenance 81
Filters 81
Evaporator Coil 81
Air Conditioning Lubrication 81
Troubleshooting 81
CAB AIR FILTER 82
Cleaning And Maintenance 82
Fresh Air Filter 82
Recirculating Air Filter 82
AIR CLEANER SERVICE 83
Replacing Filter Elements 83
SEATS 84
Removal 84
Installation 84
FUEL SYSTEM 85
Fuel Specifications 85
Filling The Fuel Tank 85
Fuel Filter 85
Removing Air From The Fuel System 86
Filling A Portable Fuel Container 87
ENGINE LUBRICATION SYSTEM 88
Checking And Adding Engine Oil 88
Engine Oil Chart 88
Removing And Replacing Oil And Filter 88
ENGINE COOLING SYSTEM 89
Checking 89
Cleaning 90
Removing And Replacing Coolant 91
ELECTRICAL SYSTEM 92
Description 92
Fuse And Relay Location / Identification 92
Battery And Battery Terminal Maintenance 93
Using A Booster Battery (Jump Starting) 93
Removing And Installing Battery 95
HYDRAULIC / HYDROSTATIC SYSTEM 96
Checking And Adding Fluid 96
Hydraulic / Hydrostatic Fluid Chart 96
Removing And Replacing Hydraulic/Hydrostatic And Case Drain Filters 96
Removing And Replacing Hydraulic Fluid 97
Breather Cap 97
SPARK ARRESTOR MUFFLER 98
Cleaning Procedure 98
SUPPORTING THE MACHINE ON JACKSTANDS 99
Procedure 99
TIRE MAINTENANCE100
Wheel Nuts100
Rotating100
Mounting100
AXLE / DIFFERENTIAL (FRONT AND REAR)101
Checking And Adding Lubricant101
Removing And Replacing Lubricant101
ALTERNATOR BELT102
Belt Adjustment102
Belt Replacement102
AIR CONDITIONER BELT103
Belt Adjustment103
Belt Replacement103
DRIVE BELT104
Belt Adjustment104
Drive Belt Replacement105
LUBRICATING THE UTILITY WORK MACHINE106
Lubrication Locations106
PIVOT PINS108
Inspection And Maintenance108
BOB-TACH109
Inspection And Maintenance109
MACHINE STORAGE AND RETURN TO SERVICE110
Storage110
Return To Service110
SYSTEM SETUP & ANALYSIS111
DIAGNOSTIC SERVICE CODES113
Viewing Service Codes113
Service Codes List114
DISPLAY CONTROLLER PANEL SETUP116
Display Selection116
Passwords116
Password Entry (For Starting And Operating The Machine)116
Changing The Operator Password116
Password Lockout Feature117
Job Clock117
RPM117
MACHINE SIGN TRANSLATIONS119
SERVICE SCHEDULE (7120002)121
MACHINE LOAD CAPACITIES (6814303)123
CARGO BOX SUPPORT (6814308)123
OPERATION INSTRUCTION (6814309)124
DANGER / WARNING (6814305)124
WARNING (7114129)125
WARNING (6814300)125
LIFT ARM SUPPORT (6814306)126
LIFT ARM SUPPORT LOCATION (6815099)126
WARNING (6814301)127
WARNING (7102877)127
WARNING (6814310)127
WARNING (6814302)127
DANGER (6814307)128
WARNING (7108176) (Remote Hydraulics Only) (Option)128
IMPORTANT (7109316) (Power Take-Off Only) (Option)128
WARNING (7107447) (Power Take-Off Only) (Option)128
SPECIFICATIONS129
TOOLCAT 5600 UTILITY WORK MACHINE SPECIFICATIONS131
Dimensions131
Performance132
Controls132
Engine132
Hydraulic System133
Electrical133
Power Take-Off (PTO) System (Option)134
Drive System134
Capacities134
Tires134
WARRANTY135
ALPHABETICAL INDEX139
DESCRIPTION:
Bobcat Toolcat 5600 Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
- S/N A00211001 & Above
- S/N A00311001 & Above
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat utility work machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
- The Bobcat utility work machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat utility work machine and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat machine. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
G.B 12/03/25
