Bobcat Toolcat 5600 Utility Work Machine Operation & Maintenance Manual PDF – DOWNLOAD
FILE DETAILS:
Bobcat Toolcat 5600 Utility Work Machine Operation & Maintenance Manual PDF – DOWNLOAD
S/N A94Y11001 & Above
Language : English
Pages : 160
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat Toolcat 5600 Utility Work Machine Operation & Maintenance Manual PDF – DOWNLOAD
S/N A94Y11001 & Above
OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Utility Work Machine Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
UTILITY WORK MACHINE IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options And Accessories 12
Buckets Available 13
Attachments 13
SAFETY & TRAINING RESOURCES 15
SAFETY INSTRUCTIONS 17
Before Operation 17
Safe Operation Is The Operator’s Responsibility 18
Safe Operation Needs A Qualified Operator 18
Avoid Silica Dust 19
FIRE PREVENTION 19
Maintenance 19
Operation 19
Electrical 19
Hydraulic System 20
Fueling 20
Starting 20
Spark Arrestor Exhaust System 20
Welding And Grinding 20
Fire Extinguishers 20
MACHINE SIGNS (DECALS) 21
PUBLICATIONS AND TRAINING RESOURCES 23
OPERATING INSTRUCTIONS 25
OPERATOR CONTROLS AND INSTRUMENT PANELS 29
Overview 29
Switch Panel 29
Control Panel 30
Indicator Icons 31
Floor Console 31
Center Console 32
TOOLCAT INTERLOCK CONTROL SYSTEM (TICS) 33
TICS And Arm Rest Operation 33
ENGINE SPEED CONTROL 33
Operation 33
PARKING BRAKE 34
BACK-UP ALARM SYSTEM (IF EQUIPPED) 35
Description 35
Operation 35
STEERING MODE SELECTION 36
Operation 36
TRAVEL DIRECTION CONTROL LEVER 37
Operation 37
Two-Speed Control 37
DRIVE PEDAL 37
Operation 37
BRAKE PEDAL 37
Operation 37
STOPPING THE UTILITY WORK MACHINE 38
Procedure 38
WHEEL ALIGNMENT 38
Procedure 38
LIFT ARM BYPASS 39
Operation 39
HYDRAULIC CONTROLS 40
Description 40
Lift Arm Operation 40
Lift Arm Float Position 40
Tilt Operation 40
Front Auxiliary Hydraulics Operation 41
Front Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 41
Quick Couplers 41
Relieve Hydraulic Pressure (Utility Work Machine And Attachment) 42
High-Flow Hydraulics Operation (If Equipped) 42
REMOTE HYDRAULICS (OPTION) 43
Description 43
Quick Couplers And Hoses 43
Operating The Remote Hydraulics 45
ATTACHMENT CONTROL DEVICE (ACD) (IF EQUIPPED) 46
Description 46
DAILY INSPECTION 47
Daily Inspection And Maintenance 47
PRE-STARTING PROCEDURE 49
Seat And Steering Wheel Adjustment 49
Seat Belt Adjustment And Arm Rest 50
STARTING THE ENGINE 50
Key Switch 50
Keyless 51
Cold Temperature Starting 51
Warming The Hydraulic / Hydrostatic System 51
MONITORING THE CONTROL PANEL 52
Key Switch And Keyless 52
Warning And Shutdown 52
STOPPING THE ENGINE AND LEAVING THE UTILITY WORK MACHINE 53
Procedure 53
Emergency Exit (When Equipped With Cab) 53
ATTACHMENTS 54
Choosing The Correct Bucket 54
Pallet Fork 54
Installing And Removing The Attachment (Hand Lever Bob-Tach) 55
Installing And Removing The Attachment (Power Bob-Tach) 57
OPERATING PROCEDURE 60
Inspect The Work Area 60
Basic Operating Instructions 60
Operating With A Full Bucket And Empty Cargo Box 60
Operating With An Empty Bucket And Loaded Cargo Box 60
Filling And Emptying The Bucket 61
Leveling The Ground Using Float 62
Backfilling 62
Work Mode Operation 62
Opening And Closing The Tailgate 63
Raising And Lowering The Cargo Box 63
Hauling Loads In The Cargo Box 64
Towing Equipment With The Utility Work Machine 64
TOWING THE UTILITY WORK MACHINE 64
Procedure 64
TRANSPORTING THE UTILITY WORK MACHINE ON A TRAILER 65
Loading And Unloading 65
Fastening 65
PREVENTIVE MAINTENANCE 67
MAINTENANCE SAFETY 71
SERVICE SCHEDULE 73
Chart 73
TOOLCAT INTERLOCK CONTROL SYSTEM (TICS) 74
Description 74
Inspecting The TICS 74
Maintaining The TICS 74
LIFT ARM BYPASS 75
Inspecting 75
SEAT BELT 76
Inspection And Maintenance 76
BACK-UP ALARM SYSTEM (IF EQUIPPED) 77
Description 77
Inspecting 77
NEUTRAL START SYSTEM 78
Inspecting 78
LIFT ARM SUPPORT DEVICE 79
Installing 79
Removing 80
CARGO BOX SUPPORT DEVICE 81
Installing 81
Removing 81
Raising The Cargo Box When Engine Is Not Running 82
PARKING BRAKE SYSTEM 82
Inspection And Maintenance 82
OPERATOR CAB 82
Description 82
RIGHT COVER 83
Description 83
Opening And Closing 83
LefT COVER 83
Description 83
Opening And Closing 83
CAB FILTERS 84
Cleaning And Maintenance 84
Fresh Air Filter 84
Recirculating Air Filter 84
HEATING AND AIR CONDITIONING 85
Cleaning And Maintenance 85
Filters 85
Evaporator 85
Condenser 85
Air Conditioning Lubrication 85
Troubleshooting 85
AIR CLEANER SERVICE 86
Replacing Filter Elements 86
OPERATOR SEAT 88
Removal And Installation 88
PASSENGER SEAT 89
Removal And Installation 89
FUEL SYSTEM 90
Fuel Specifications 90
Biodiesel Blend Fuel 90
Filling The Fuel Tank 91
Fuel Filter 91
Removing Air From The Fuel System 92
Filling A Portable Fuel Container 92
ENGINE LUBRICATION SYSTEM 93
Checking And Adding Engine Oil 93
Engine Oil Chart 93
Removing And Replacing Oil And Filter 94
ENGINE COOLING SYSTEM 95
Checking Level 95
Cleaning 96
Removing And Replacing Coolant 96
ELECTRICAL SYSTEM 97
Description 97
Fuse And Relay Location – Cab Panel 97
Fuse And Relay Location – Frame Panel 98
Battery Maintenance 99
Using A Booster Battery (Jump Starting)100
Removing And Installing Battery101
HYDRAULIC / HYDROSTATIC SYSTEM103
Checking Fluid103
Hydraulic / Hydrostatic Fluid Chart103
Adding Fluid103
Alternate Fill Procedure104
Removing And Replacing Hydraulic / Hydrostatic And Case Drain Filters105
Removing And Replacing Hydraulic Fluid107
Breather Cap108
SPARK ARRESTOR MUFFLER109
Cleaning Procedure109
SUPPORTING THE MACHINE ON JACKSTANDS111
Procedure111
TIRE MAINTENANCE112
Wheel Nuts112
Rotating112
Mounting112
TRANSAXLE (FRONT AND REAR)113
Checking And Adding Lubricant113
Removing And Replacing Lubricant114
ALTERNATOR BELT115
Belt Adjustment115
Belt Replacement115
AIR CONDITIONING BELT (IF EQUIPPED)116
Belt Adjustment116
Belt Replacement116
DRIVE BELT117
Belt Adjustment117
Belt Replacement118
LUBRICATING THE UTILITY WORK MACHINE120
Lubrication Locations120
PIVOT PINS122
Inspection And Maintenance122
BOB-TACH (HAND LEVER)123
Inspection And Maintenance123
BOB-TACH (POWER OPTION)124
Inspection And Maintenance124
UTILITY WORK MACHINE STORAGE AND RETURN TO SERVICE125
Storage125
Return To Service125
SYSTEM SETUP & ANALYSIS127
DIAGNOSTIC SERVICE CODES129
Viewing Service Codes129
Service Codes List130
CONTROL PANEL SETUP132
Enter Setup132
Two-Speed132
High Flow132
Horsepower Management132
Tire Size132
Save Setup132
Exit Setup132
PASSWORD SETUP (IF EQUIPPED WITH KEYLESS START)133
Password Description133
Changing The Owner And Operator Passwords133
Password Lockout Feature134
MACHINE SIGN TRANSLATIONS135
MACHINE SIGN TRANSLATIONS137
Service Schedule (7200952)137
Machine Load Capacities (6814303)140
Cargo Box Support (7128961)140
Operation Instruction (6814309)141
Danger (7114128)141
Wheel Alignment (6814813)141
Warning (7114129)142
Warning (6814300)142
Lift Arm Support (7128957)143
Warning (6814301)144
Coolant (6708929)144
Warning (6814310)144
Warning (7183987)144
Danger (6814307)145
Bob-Tach (6561383)145
Auxiliary Coupler (6731757)145
Joystick (6814312)146
Warning (6737189)146
Warning (7146237) (Remote Hydraulics Option Only)146
SPECIFICATIONS147
MACHINE LOAD CAPACITIES149
Loader Rated Operating Capacity (ROC)149
Maximum Cargo Box Load149
Machine Rated Capacity149
Maximum Trailer Hitch Tongue Weight149
Total Rated Capacity149
(5600) UTILITY WORK MACHINE SPECIFICATIONS150
Dimensions (With 27 Inch Tires)150
Dimensions (With 29 Inch Tires)151
Performance152
Controls152
Engine152
Hydraulic System153
Electrical153
Drive System154
Capacities154
Tires154
WARRANTY155
WARRANTY157
ALPHABETICAL INDEX159
DESCRIPTION:
Bobcat Toolcat 5600 Utility Work Machine Operation & Maintenance Manual PDF – DOWNLOAD
S/N A94Y11001 & Above
SAFETY INSTRUCTIONS:
- Before Operation Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility work machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
- This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage. The Bobcat utility work machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat utility work machine and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights).
- They are designed for secure fastening to the Bobcat machine. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
G.B 12/03/25
