Bobcat Toolcat 5600 Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
Bobcat Toolcat 5600 Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
- S/N A0W111001 & Above
Language : English
Pages : 156
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat Toolcat 5600 Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
- S/N A0W111001 & Above
OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS IS0 9001 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
SERIAL NUMBER LOCATIONS 10
Utility Work Machine Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
UTILITY WORK MACHINE IDENTIFICATION 11
FEATURES, ACCESSORIES AND ATTACHMENTS 12
Standard Items 12
Options And Accessories 12
Buckets Available 12
Attachments 12
SAFETY & TRAINING RESOURCES 13
SAFETY INSTRUCTIONS 15
Before Operation 15
Safe Operation Is The Operator’s Responsibility 16
Safe Operation Needs A Qualified Operator 16
Avoid Silica Dust 17
FIRE PREVENTION 17
Maintenance 17
Operation 17
Electrical 17
Hydraulic System 18
Fueling 18
Starting 18
Spark Arrestor Exhaust System 18
Welding And Grinding 18
Fire Extinguishers 18
MACHINE SIGNS (DECALS) 19
PUBLICATIONS AND TRAINING RESOURCES 21
OPERATING INSTRUCTIONS 23
OPERATOR CONTROLS AND INSTRUMENT PANELS 27
Overview 27
Switch Panel 27
Control Panel 28
Indicator Icons 29
Floor Console 30
Center Console 30
TOOLCAT INTERLOCK CONTROL SYSTEM (TICS) 31
TICS And Arm Rest Operation 31
ENGINE SPEED CONTROL 31
Operation 31
PARKING BRAKE 32
Operation 32
BACK-UP ALARM SYSTEM (IF EQUIPPED) 33
Description 33
Operation 33
STEERING MODE SELECTION 34
Operation 34
TRAVEL DIRECTION CONTROL LEVER 35
Operation 35
Two-Speed Control 35
DRIVE PEDAL 35
Operation 35
BRAKE PEDAL 35
Operation 35
STOPPING THE UTILITY WORK MACHINE 36
Procedure 36
WHEEL ALIGNMENT 36
Procedure 36
LIFT ARM BYPASS 37
Operation 37
HYDRAULIC CONTROLS 38
Description 38
Lift Arm Operation 38
Lift Arm Float Position 38
Tilt Operation 38
Front Auxiliary Hydraulics Operation 39
Front Auxiliary Hydraulics Operation (CONTINUOUS FLOW) 39
Quick Couplers 39
Relieve Hydraulic Pressure (Utility Work Machine And Attachment) 40
High-Flow Hydraulics Operation (If Equipped) 40
REMOTE HYDRAULICS (OPTION) 41
Description 41
Quick Couplers And Hoses 41
Operating The Remote Hydraulics 43
ATTACHMENT CONTROL DEVICE (ACD) (IF EQUIPPED) 44
Description 44
DAILY INSPECTION 45
Daily Inspection And Maintenance 46
PRE-STARTING PROCEDURE 47
Entering The Utility Work Machine 47
Seat And Steering Wheel Adjustment 47
Seat Belt Adjustment And Arm Rest 48
STARTING THE ENGINE 48
Key Switch 48
Keyless 49
Cold Temperature Starting 49
Warming The Hydraulic / Hydrostatic System 49
MONITORING THE CONTROL PANEL 50
Key Switch And Keyless 50
Warning And Shutdown 50
STOPPING THE ENGINE AND LEAVING THE UTILITY WORK MACHINE 51
Procedure 51
Emergency Exit (When Equipped With Cab) 51
MACHINE LOAD CAPACITIES 52
Loader Rated Operating Capacity (ROC) 52
Maximum Cargo Box Load 52
Machine Rated Capacity 52
Maximum Trailer Hitch Tongue Weight 52
Total Rated Capacity 52
ATTACHMENTS 53
Choosing The Correct Bucket 53
Pallet Fork 53
Installing And Removing The Attachment (Hand Lever Bob-Tach) 54
Installing And Removing The Attachment (Power Bob-Tach) 56
OPERATING PROCEDURE 59
Inspect The Work Area 59
Basic Operating Instructions 59
Operating With A Full Bucket And Empty Cargo Box 59
Operating With An Empty Bucket And Loaded Cargo Box 59
Filling And Emptying The Bucket 60
Leveling The Ground Using Float 61
Backfilling 61
Work Mode Operation 61
Opening And Closing The Tailgate 62
Raising And Lowering The Cargo Box 62
Hauling Loads In The Cargo Box 62
Towing Equipment With The Utility Work Machine 62
TOWING THE UTILITY WORK MACHINE 62
Procedure 62
TRANSPORTING THE UTILITY WORK MACHINE ON A TRAILER 63
Loading And Unloading 63
Fastening 63
PREVENTIVE MAINTENANCE 65
MAINTENANCE SAFETY 69
SERVICE SCHEDULE 71
Chart 71
TOOLCAT INTERLOCK CONTROL SYSTEM (TICS) 72
Description 72
Inspecting The TICS 72
Maintaining The TICS 72
LIFT ARM BYPASS 73
Inspecting 73
SEAT BELT 74
Inspection And Maintenance 74
BACK-UP ALARM SYSTEM (IF EQUIPPED) 75
Description 75
Inspecting 75
NEUTRAL START SYSTEM 76
Inspecting 76
LIFT ARM SUPPORT DEVICE 77
Installing 77
Removing 77
CARGO BOX SUPPORT DEVICE 78
Installing 78
Removing 78
Raising The Cargo Box When Engine Is Not Running 79
PARKING BRAKE SYSTEM 79
Inspection And Maintenance 79
OPERATOR CAB 79
Description 79
CAB FILTERS 80
Cleaning And Maintenance 80
Fresh Air Filter 80
Recirculating Air Filter 80
HEATING AND AIR CONDITIONING 81
Cleaning And Maintenance 81
Filters 81
Evaporator 81
Air Conditioning Lubrication 81
Troubleshooting 81
AIR CLEANER SERVICE 82
Replacing Filter Elements 82
OPERATOR SEAT 83
Removal And Installation 83
PASSENGER SEAT 84
Removal And Installation 84
FUEL SYSTEM 85
Fuel Specifications 85
Biodiesel Blend Fuel 85
Filling The Fuel Tank 86
Fuel Filter 86
Removing Air From The Fuel System 87
Filling A Portable Fuel Container 87
ENGINE LUBRICATION SYSTEM 88
Checking And Adding Engine Oil 88
Engine Oil Chart 88
Removing And Replacing Oil And Filter 88
ENGINE COOLING SYSTEM 90
Checking Level 90
Cleaning 91
Removing And Replacing Coolant 91
ELECTRICAL SYSTEM 92
Description 92
Fuse And Relay Location – Cab Panel 92
Fuse And Relay Location – Frame Panel 93
Battery Maintenance 94
Using A Booster Battery (Jump Starting) 95
Removing And Installing Battery 96
HYDRAULIC / HYDROSTATIC SYSTEM 97
Checking Fluid 97
Hydraulic / Hydrostatic Fluid Chart 97
Adding Fluid 97
Alternate Fill Procedure 98
Removing And Replacing Hydraulic / Hydrostatic And Case Drain Filters 99
Removing And Replacing Hydraulic Fluid101
Breather Cap102
SPARK ARRESTOR MUFFLER103
Cleaning Procedure103
SUPPORTING THE MACHINE ON JACKSTANDS104
Procedure104
TIRE MAINTENANCE105
Wheel Nuts105
Rotating105
Mounting105
TRANS AXLE (FRONT AND REAR)106
Checking And Adding Lubricant106
Removing And Replacing Lubricant107
ALTERNATOR BELT108
Belt Adjustment108
Belt Replacement108
AIR CONDITIONING BELT108
Belt Adjustment108
Belt Replacement109
DRIVE BELT110
Belt Adjustment110
Belt Replacement112
LUBRICATING THE UTILITY WORK MACHINE114
Lubrication Locations114
PIVOT PINS116
Inspection And Maintenance116
BOB-TACH (HAND LEVER)117
Inspection And Maintenance117
BOB-TACH (POWER OPTION)118
Inspection And Maintenance118
UTILITY WORK MACHINE STORAGE AND RETURN TO SERVICE119
Storage119
Return To Service119
SYSTEM SETUP & ANALYSIS121
DIAGNOSTIC SERVICE CODES123
Viewing Service Codes123
Service Codes List124
CONTROL PANEL SETUP126
Enter Setup126
Two-Speed126
High Flow126
Horsepower Management126
Tire Size126
Save Setup126
Exit Setup126
PASSWORD SETUP (IF EQUIPPED WITH KEYLESS START)127
Password Description127
Changing The Owner And Operator Passwords127
Password Lockout Feature128
MACHINE SIGN TRANSLATIONS129
MACHINE SIGN TRANSLATIONS131
Service Schedule (7134482)131
Machine Load Capacities (6814303)134
Cargo Box Support (7128961)134
Operation Instruction (6814309)135
Danger (7114128)135
Wheel Alignment (6814813)135
Warning (7114129)136
Warning (6814300)136
Lift Arm Support (7128957)137
Warning (6814301)138
Coolant (6708929)138
Warning (6814310)138
Warning (6814302)138
Danger (6814307)139
Bob-Tach (6561383)139
Auxiliary Coupler (6731757)139
Joystick (6814312)140
Warning (6737189)140
Warning (6804233)140
Warning (7146237) (Remote Hydraulics Option Only)141
SPECIFICATIONS143
(5600) UTILITY WORK MACHINE SPECIFICATIONS145
Dimensions (With 27 Inch Tires)145
Dimensions (With 29 Inch Tires)146
Performance147
Controls147
Engine147
Hydraulic System148
Electrical148
Drive System149
Capacities149
Tires149
WARRANTY151
WARRANTY153
ALPHABETICAL INDEX155
DESCRIPTION:
Bobcat Toolcat 5600 Utility Work Machine Operation & Maintenance Manual – PDF DOWNLOAD
- S/N A0W111001 & Above
- Carefully follow the operating and maintenance instructions in this manual.
- The Bobcat utility work machine is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat machine usage.
- The Bobcat utility work machine has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the machine with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat utility work machine and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat machine. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
G.B 12/03/25
