Bobcat Toolcat 5600 Operation & Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
Bobcat Toolcat 5600 Operation & Maintenance Manual – PDF DOWNLOAD
S/N 520511001 & Above
Language : English
Pages : 104
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat Toolcat 5600 Operation & Maintenance Manual – PDF DOWNLOAD
S/N 520511001 & Above
OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
MOTOR OIL 9
SERIAL NUMBER LOCATIONS 10
Work Machine Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
MACHINE IDENTIFICATION 11
FEATURES AND ACCESSORIES 12
Standard Items 12
Options And Field Accessories 12
Attachments 12
SAFETY 13
SAFETY INSTRUCTIONS 15
Before Operation 15
Safe Operation Is The Operator’s Responsibility 16
Safe Operation Needs A Qualified Operator 16
Avoid Silica Dust 17
FIRE PREVENTION 17
Maintenance 17
Operation 17
Electrical 17
Hydraulic System 18
Fueling 18
Starting 18
Spark Arrestor Exhaust System 18
Welding And Grinding 18
Fire Extinguishers 18
MACHINE SIGNS (DECALS) 19
OPERATING INSTRUCTIONS 21
OPERATOR CONTROLS AND INSTRUMENTATION 23
Overview 23
Switch Panel 23
Display Controller Panel 24
Indicator Icons 24
Center Console 25
TOOLCAT™ INTERLOCK CONTROL SYSTEM (Tics) 25
TICS Operation 25
TRAVEL DIRECTION CONTROL LEVER 26
Operation 26
Two Speed Control 26
DRIVE PEDAL 26
Operation 26
BRAKE PEDAL 26
Operation 26
ENGINE SPEED CONTROL 27
Operation 27
PARKING BRAKE 27
Operation 27
STEERING 28
Operation 28
Steering Mode Selection 28
WHEEL ALIGNMENT 29
Procedure 29
STOPPING THE WORK MACHINE 29
Procedure 29
DIFFERENTIAL LOCK 30
Engaging the Differential Lock 30
HYDRAULIC CONTROLS 31
Joystick 31
Lift Arm Operation 31
Lift Arm Float Position 31
Tilt Operation 31
Auxiliary Hydraulics 31
Quick Couplers 31
Relieving Hydraulic Pressure (Work Machine and Attachment) 32
Auxiliary Hydraulics Operation 32
Auxiliary Hydraulics Continuous Operation 32
DAILY INSPECTION 33
Daily Inspection and Maintenance 33
GETTING READY FOR OPERATION 34
PRE STARTING PROCEDURE 35
STARTING THE ENGINE 36
Normal Starting 36
Keyless Start 36
Cold Temperature Starting 37
Warming The Hydraulic/Hydrostatic System 37
LEAVING THE WORK MACHINE 38
Procedure 38
MACHINE LOAD CAPACITIES 39
Loader Rated Operating Capacity (ROC) 39
Maximum Cargo Box Load 39
Machine Rated Capacity 39
Maximum Trailer Hitch Tongue Weight 39
Total Rated Capacity 39
ATTACHMENTS AND BUCKETS 40
Choosing The Correct Bucket 40
Pallet Forks 41
Using Grapples 41
Installing The Bucket or Attachment 42
Removing The Bucket Or Attachment 43
OPERATING PROCEDURE 44
Operating With A Loaded Bucket & Empty Cargo Box 44
Operating With An Empty Bucket & Loaded Cargo Box 44
Filling The Bucket 45
Emptying the Bucket 45
Leveling The Ground 45
Opening The Tailgate 46
Raising And Lowering The Cargo Box 46
Hauling Loads In The Cargo Box 46
Towing Equipment With The Work Machine 46
WORK MODE 47
Operation 47
PARKING THE WORK MACHINE 47
TOWING THE WORK MACHINE 48
TRANSPORTING THE WORK MACHINE 48
Loading Onto Transport Vehicle 48
Fastening To Transport Vehicle 48
PREVENTIVE MAINTENANCE 49
MAINTENANCE SAFETY 51
SERVICE SCHEDULE 53
Chart 53
LIFT ARM SUPPORT DEVICE 54
Installing The Lift Arm Support Device 54
Removing the Lift Arm Support Device 54
CARGO BOX SUPPORT DEVICE 55
Installing The Cargo Box Support Device 55
Removing The Cargo Box Support Device 55
Raising The Cargo Box When Engine Is Not Running 55
OPERATOR CAB 56
Description 56
Emergency Exit 56
CAB AIR FILTER 57
Cleaning And Maintenance 57
Primary Filters 57
Secondary Filters 57
TOOLCAT™ INTERLOCK CONTROL SYSTEM (TICS) 58
Inspecting The TICS 58
Maintaining The TICS 58
Inspecting The Lift Arm By-Pass Control 59
NEUTRAL START SYSTEM 59
Inspecting 59
Maintaining 59
PARKING BRAKE SYSTEM 60
Inspecting 60
Maintaining 60
SUPPORTING THE MACHINE ON JACKSTANDS 60
AIR CLEANER SERVICE 61
Replacing Filter Elements 61
FUEL SYSTEM 62
Fuel Specifications 62
Filling The Fuel Tank 62
Fuel Filter 62
Removing Air From The Fuel System 63
Filling A Portable Fuel Container 63
ENGINE LUBRICATION SYSTEM 64
Checking Engine Oil 64
Replacing The Oil And Filter 64
ENGINE COOLING SYSTEM 65
Checking The Coolant Level 65
Cleaning The Cooling System 66
Removing And Replacing Coolant 66
ALTERNATOR BELT 67
Adjusting The Alternator Belt 67
ELECTRICAL SYSTEM 68
Description 68
Fuse Location & Identification 68
Using A Booster Battery (Jump Starting) 69
Removing And Installing The Battery 70
HYDRAULIC / HYDROSTATIC SYSTEM 71
Checking And Adding Fluid 71
Replacing Hydraulic/Hydrostatic Filter 71
Replacing Hydraulic Fluid 72
Reservoir Breather 72
SPARK ARRESTOR MUFFLER 73
Maintenance 73
TIRE MAINTENANCE 74
Wheel Nuts 74
Tire Rotation 74
Mounting 74
AXLE / DIFFERENTIAL (FRONT AND REAR) 75
Checking And Adding Lubricant 75
Replacing Lubricant 75
LUBRICATION 75
Lubrication Locations 75
PIVOT PINS 77
Inspection And Maintenance 77
BOB-TACH 78
Inspection And Maintenance 78
SYSTEM SETUP & ANALYSIS 79
DIAGNOSTICS SERVICE CODES 81
Display 81
Number Codes List 82
DISPLAY SETUP 84
Display Selection 84
Passwords 84
Password Entry (For Starting And Operating The Machine) 84
Changing The Operator Password 84
Password Lockout Feature 85
Job Clock 85
RPM 85
MACHINE SIGN TRANSLATIONS 87
SERVICE SCHEDULE (6814569) 89
WARNING (6814304) 91
WARNING (6814300) 92
WARNING (6814305) 92
WARNING (6814301) 93
WARNING (6815053) 93
WARNING (6814310) 94
WARNING (6814307) 94
WARNING (6814302) 94
SPECIFICATIONS 95
WORK MACHINE SPECIFICATIONS 97
Dimensional Specifications 97
Performance 98
Controls 98
Engine 98
Hydraulic System 99
Electrical 99
Drive System100
Capacities100
Tires100
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS101
WARRANTY103
DESCRIPTION:
Bobcat Toolcat 5600 Operation & Maintenance Manual – PDF DOWNLOAD
S/N 520511001 & Above
SAFETY INSTRUCTIONS:
Before Operation:
- Carefully follow the operating and maintenance instructions in this manual. The Bobcat utility vehicle is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off road, rough terrain applications, common with Bobcat utility vehicle usage.
- This vehicle handles differently than other vehicles, such as motorcycles, golf cars or cars. If you fail to take proper precautions, a collision or rollover can occur quickly, even during routine maneuvers like turning, braking, driving over rough terrain and up and down hills or over obstacles.
- This can result in severe injury or death. This vehicle is intended for off road use only and should not be operated on public roads. Driving this vehicle in an aggressive manner can increase the risk of head injury and requires head protection. For these aggressive driving conditions, Bobcat Company recommends that all occupants wear a properly fitting Department of Transportation (D.O.T.) approved helmet.
Always follow these instructions:
- Fasten seat belts for occupant restraint before operating.
- Keep hands and feet inside the vehicle at all times.
- Travel at appropriate vehicle speeds depending on the type of terrain, visibility conditions, operating conditions and your operating experience.
- Wear eye protection.
- Wear other personal protective equipment such as a helmet or hard hat, face protection, hearing protection, safety boots or shoes, chemical suit, respirators and gloves as needed by work location and vehicle operation.
- NEVER attempt jumps or other stunts with the vehicle. This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid drivers license. No person under the age of 12 may ride as a passenger in this vehicle. Any passenger must be able to comfortably reach the floor and hand holds. Never permit a guest to operate this vehicle unless the guest has read this manual and all safety signs (decals). Always inspect the vehicle before each use to make sure it is in safe operating condition.
- Always follow the inspection procedures described in this manual. The Bobcat utility vehicle has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the utility vehicle with adequate ventilation.
G.B 12/03/25
