Bobcat 864 High Flow Operation & Maintenance Manual – PDF DOWNLOAD

Description

Bobcat 864 High Flow Operation & Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Bobcat 864 High Flow Operation & Maintenance Manual – PDF DOWNLOAD

S/N 516911001 & Above 

Language : English
Pages : 120
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Bobcat 864 High Flow Operation & Maintenance Manual – PDF DOWNLOAD

S/N 516911001 & Above 

OPERATOR SAFETY WARNINGS 3
CONTENTS 5
REFERENCE INFORMATION 5
BOBCAT COMPANY IS ISO 9001 CERTIFIED 6
REGULAR MAINTENANCE ITEMS 6
FOREWORD 7
SERIAL NUMBER LOCATIONS 9
LOADER SERIAL NUMBER 9
ENGINE SERIAL NUMBER 9
DELIVERY REPORT 9
BOBCAT LOADER IDENTIFICATION 10
OPTIONS AND ACCESSORIES 11
SAFETY 13
SAFETY INSTRUCTIONS FOR BOBCAT SKID–STEER LOADERS AND ATTACHMENTS 15
SAFETY IS THE OPERATOR’S RESPONSIBILITY 15
BEFORE OPERATING THE BOBCAT LOADER 16
SAFE OPERATION NEEDS A QUALIFIED OPERATOR * 16
FIRE PREVENTION 17
MACHINE SIGNS (DECALS) 18
OPERATING INSTRUCTIONS 21
INSTRUMENT PANEL 23
Without BOSS® (Front Panel) 23
Without BOSS (Side Console*) 23
With BOSS® (Front Panel) 24
With BOSS (Side Console*) 24
BOSS® OPTION PANEL 25
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 26
Lift Arm By–Pass Control 27
Traction Lock Override 27
Auxiliary Hydraulic System (If Equipped) 27
TRACTION LOCK CONTROL SYSTEM 27
ENGINE SPEED CONTROL 28
PARKING BRAKE 28
STEERING LEVERS 29
STOPPING THE BOBCAT LOADER 29
SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS) 30
SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS) 31
HYDRAULIC CONTROLS 32
Foot Pedals 32
Lift Arm Operation 32
Lift Arm Float Position 32
Tilt Operation 32
Bucket Position Valve Operation (If Equipped) 32
Advanced Hand Controls 33
Lift Arm Operation 33
Lift Arm Float Position 33
Tilt Operation 33
Bucket Position Valve Operation (If Equipped) 33
Auxiliary Hydraulics 34
Relieving Hydraulic Pressure 34
Auxiliary Hydraulics Switch 35
FRONT Auxiliary Hydraulics Operation 35
FRONT Auxiliary Hydraulics Continuous Operation 35
REAR Auxiliary Hydraulics Operation 35
High–Flow Hydraulics Operation (If Equipped) 36
Secondary Front Auxiliary Hydraulics (If Equipped) 36
Attachment Functions Control (If Equipped) 37
DAILY INSPECTION 37
Daily Inspection and Maintenance 37
PRE–STARTING PROCEDURE 38
STARTING THE ENGINE (Without BOSS®) 40
STOPPING THE ENGINE 41
STARTING THE ENGINE (With BOSS™) 42
STOPPING THE ENGINE 43
ATTACHMENTS AND BUCKETS 44
Installing The Bucket Or Attachment 45
Removing The Bucket Or Attachment 47
OPERATING PROCEDURE 48
COMPACT TRACK LOADER OPERATING TIPS 49
OPERATING PROCEDURE (FOOT PEDALS) 50
Filling The Bucket 50
Emptying The Bucket 50
Digging Into The Ground 51
Leveling The Ground (Using Lift Arms In Float Position) 51
Backfilling 52
PARKING THE BOBCAT LOADER 52
OPERATING PROCEDURE (HAND CONTROLS) 53
Filling The Bucket 53
Emptying The Bucket 53
Digging Into The Ground 54
Leveling The Ground (Using Lift Arms In Float Position) 54
Backfilling 55
PARKING THE BOBCAT LOADER 55
TRANSPORTING THE BOBCAT LOADER 56
TOWING THE LOADER 57
LIFTING THE LOADER 58
Four Point Lift 58
Single Point Lift 58
PREVENTIVE MAINTENANCE 59
MAINTENANCE SAFETY 61
SERVICE SCHEDULE 63
OPERATOR CAB 64
Raising The Operator Cab 64
Lowering the Operator Cab 65
Emergency Exit 66
SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS) 67
Inspecting The Seat Bar 67
Maintaining The Seat Bar 67
SEAT BAR RESTRAINT SYSTEM (ADVANCED HAND CONTROLS) 68
Inspecting The Seat Bar 68
Maintaining The Seat Bar 68
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™) 69
Inspecting The BICS™ Controller (Engine STOPPED– Key ON) 69
Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 69
Inspecting The Seat Bar Sensor (Engine RUNNING) 69
Inspecting The Traction Lock (Engine RUNNING) 69
Inspecting The Lift Arm By–Pass Control 69
Additional Inspection For Loaders With Advanced Hand Controls 69
TRACTION LOCK CONTROL SYSTEM 70
Inspecting The Traction Lock Control System 70
Maintenance 70
PIVOT PINS 70
TRACK TENSION 71
Adjusting 71
LIFT ARM SUPPORT DEVICE 72
Engaging The Lift Arm Support Device 72
Disengaging The Lift Arm Support Device 73
BOB–TACH 74
Inspection And Maintenance 74
REAR DOOR 75
Adjusting the Rear Door 75
REAR GRILL 75
AIR CLEANER SERVICE 76
FUEL SYSTEM 78
Fuel Specifications 78
Filling The Fuel Tank 78
Fuel Filter 79
Removing Air From The Fuel System 79
Removing Fuel From The Fuel Tank 80
ENGINE LUBRICATION 81
Checking 81
Oil Chart 81
Replacing The Oil And Filter 81
ENGINE COOLING SYSTEM 83
Cleaning The Cooling System 83
ALTERNATOR BELT 84
Adjusting The Alternator Belt 84
TIMING BELT 85
DRIVE BELT 85
Adjusting The Drive Belt 85
Replacing The Drive Belt 86
ELECTRICAL SYSTEM 87
Description 87
Servicing The Electrical System 87
Fuse Location 87
Using A Booster Battery (Jump Starting) 88
Removing And Installing The Battery 89
FAN GEARBOX 90
Checking And Maintaining 90
HYDRAULIC/HYDROSTATIC SYSTEM 91
Checking And Adding Fluid 91
Replacing the Hydraulic/Hydrostatic Filter 91
Replacing The Hydraulic Fluid 92
Hydraulic Reservoir Breather Cap 93
HYDROSTATIC MOTOR CARRIER OIL 94
Removing And Replacing Oil 94
TRACK ROLLER AND IDLER LUBRICATION 94
Removing And Replacing Oil 94
LUBRICATION OF THE BOBCAT LOADER 95
SYSTEMS ANALYSIS 97
SERVICE CODES 99
AUXILIARY HYDRAULICS OPERATION100
Troubleshooting Chart100
BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)101
Troubleshooting Chart101
ADVANCED HAND CONTROLS (AHC)102
Troubleshooting Chart102
MACHINE SIGN TRANSLATIONS103
IMPORTANT – 6710456105
SERVICE SCHEDULE -6715563 106
WARNING – 6579510 108
WARNING – 6703725109
WARNING – 6579528 110
WARNING – 6577754110
DANGER – 6702302110
DANGER – 6702301110
DANGER – 6717343111
WARNING – 6715944111
SPECIFICATIONS113
864/864H COMPACT TRACK LOADER SPECIFICATIONS115
Performance Specifications115
Engine115
Loader Controls115
Drive System115
Hydraulic System115
Electrical System115
Capacities115
BOBCAT COMPANY APPROVED ATTACHMENTS & ACCESSORIES116
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS118
WARRANTY119

DESCRIPTION:

Bobcat 864 High Flow Operation & Maintenance Manual – PDF DOWNLOAD

S/N 516911001 & Above 

SAFETY INSTRUCTIONS FOR BOBCAT SKID–STEER LOADERS AND ATTACHMENTS SAFETY IS THE OPERATOR’S RESPONSIBILITY:

• All Bobcat loaders and attachments are designed to give maximum safety, but no machine design can prevent operator error or carelessness. The Bobcat skid–steer loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions.
• This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat loader usage. The Bobcat loader has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause illness so use the loader with adequate ventilation.
• The loader has a spark arrestor exhaust system or muffler which is required for operation in certain areas. The dealer explains the capabilities and restrictions of the Bobcat loader and attachments for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments.
• The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights) and secure fastening to the Bobcat loader. The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the loader–attachment combination.

The following publications and training materials provide information on the safe use and maintenance of the Bobcat loader and attachments:

G.B 11/03/25