Bobcat 863 Turbo High Flow Operation & Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
Bobcat 863 Turbo High Flow Operation & Maintenance Manual – PDF DOWNLOAD
- S/N 514440001 & Above
- S/N 514540001 & Above
- S/N 514640001 & Above
Language : English
Pages : 140
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Bobcat 863 Turbo High Flow Operation & Maintenance Manual – PDF DOWNLOAD
- S/N 514440001 & Above
- S/N 514540001 & Above
- S/N 514640001 & Above
OPERATOR SAFETY WARNINGS 3
CONTENTS 5
FOREWORD 7
BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED 9
REGULAR MAINTENANCE ITEMS 9
MOTOR OIL 9
SERIAL NUMBER LOCATIONS 10
Loader Serial Number 10
Engine Serial Number 10
DELIVERY REPORT 10
BOBCAT LOADER IDENTIFICATION 11
FEATURES AND ACCESSORIES 12
SAFETY 13
SAFETY INSTRUCTIONS 15
Before Operation 15
Safe Operation Is The Operator’s Responsibility 16
Safe Operation Needs A Qualified Operator 16
Fire Prevention 17
MACHINE SIGNS (DECALS) 18
OPERATING INSTRUCTIONS 21
INSTRUMENT PANEL IDENTIFICATION 23
Left Panel – Standard and Deluxe Instrument Panels 23
Right Panel – Standard Instrument Panel (With Key Switch) 24
Right Panel – Deluxe Instrument Panel (With Keyless Start) 25
Option and Field Accessory Panels (If Equipped) 27
Side Accessory Panel 27
Front Accessory Panel 27
Cab Light 28
LIFT ARM BY-PASS CONTROL 28
TRACTION LOCK OVERRIDE 28
ENGINE SPEED CONTROL 29
TWO-SPEED CONTROL 29
PARKING BRAKE (Early Models) 29
PARKING BRAKE (Later Models) 30
STEERING LEVERS 31
STOPPING THE BOBCAT LOADER 31
SEAT BAR RESTRAINT SYSTEM 32
HYDRAULIC CONTROLS 33
Foot Pedals 33
Hand Controls (If Equipped) 34
Quick Couplers 34
Releasing Hydraulic Pressure (Loader and Attachment) 35
Attachment Auxiliary Hydraulic Controls (If Equipped) 35
Auxiliary Hydraulics Button 35
FRONT Auxiliary Hydraulics Operation 36
REAR Auxiliary Hydraulics Operation 36
High-Flow Hydraulics Operation (If Equipped) 37
Secondary Front Auxiliary Hydraulics (If Equipped) 38
Attachment Control Device (ACD) (If Equipped) 39
Bucket Position Valve Operation (If Equipped) 39
DAILY INSPECTION 40
PRE-STARTING PROCEDURE 41
STARTING THE ENGINE 44
Standard Instrument Panel (With Key Switch) 44
Deluxe Instrument Panel (With Keyless Start) 45
Cold Temperature Starting 46
Warming the Hydraulic/Hydrostatic System 46
STOPPING THE ENGINE 47
MONITORING THE DISPLAY PANEL 48
ATTACHMENTS AND BUCKETS 49
Hand Lever Bob-Tach 50
Power Bob-Tach 53
OPERATING PROCEDURE 55
Filling the Bucket (Foot Pedals) 56
Filling the Bucket (Hand Controls) 56
Emptying the Bucket (Foot Pedals) 57
Emptying the Bucket (Hand Controls) 57
Leveling the Ground (Using Lift Arms in Float Position) (Foot Pedals) 57
Leveling the Ground (Using Lift Arms in Float Position) (Hand Controls) 58
Digging Into the Ground (Foot Pedals) 58
Digging Into the Ground (Hand Controls) 59
Backfilling (Foot Pedals) 59
Backfilling (Hand Controls) 59
PARKING THE BOBCAT LOADER 60
TRANSPORTING THE BOBCAT LOADER 61
TOWING THE LOADER 62
Procedure For Single Speed 62
Procedure For Two Speeds 62
LIFTING THE LOADER 64
Single Point Lift 64
Four Point Lift 64
PREVENTIVE MAINTENANCE 67
MAINTENANCE SAFETY 71
SERVICE SCHEDULE 73
LIFT ARM SUPPORT DEVICE 74
Engaging The Lift Arm Support Device 74
Disengaging The Lift Arm Support Device 75
HEATER AND AIR CONDITIONING 76
Cleaning and Maintenance 76
OPERATOR CAB 77
Raising The Operator Cab 77
Lowering The Operator Cab 78
Cab Door Sensor (If Equipped) 79
Emergency Exit 79
SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS) 81
Inspecting the Seat Bar 81
Maintaining the Seat Bar 81
SEAT BAR RESTRAINT SYSTEM ADVANCED CONTROL SYSTEM (ACS) and ADVANCED HAND CONTROLS (AHC) 82
Inspecting the Seat Bar 82
Maintaining the Seat Bar 82
BOBCAT INTERLOCK CONTROL SYSTEM (BICS) 83
Inspecting The BICS Controller (Engine STOPPED – Key ON) 83
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON) 83
Inspecting The Seat Bar Sensor (Engine RUNNING) 83
Inspecting The Traction Lock (Engine RUNNING) 83
Inspecting The Lift Arm By-Pass Control 83
Inspection For Deactivation Of Lift And Tilt Functions (AHC & ACS) 83
REAR DOOR 84
Opening And Closing The Rear Door 84
Adjusting The Rear Door 84
REAR GRILL 85
AIR CLEANER SERVICE 85
Replacing Filter Element 85
FUEL SYSTEM 87
Fuel Specifications 87
Filling the Fuel Tank 87
Fuel Filter 87
Fuel Lift Pump Strainer 88
Removing Air From The Fuel System 88
ENGINE LUBRICATION SYSTEM 89
Checking Engine Oil 89
Replacing The Oil And Filter 89
Oil Chart 89
ENGINE COOLING SYSTEM 90
Cleaning The Cooling System 90
ELECTRICAL SYSTEM 91
Description 91
Cleaning Battery And Terminals 91
Fuse Location 91
Using A Booster Battery (Jump Starting) 92
Removing And Installing The Battery 93
HYDRAULIC/HYDROSTATIC SYSTEM 95
Checking And Adding Fluid 95
Replacing Hydraulic/Hydrostatic Filter 96
Replacing Hydraulic Fluid And Case Drain Filters 96
Breather Cap 98
TIRE MAINTENANCE 99
Wheel Nuts 99
Rotating 99
Mounting 99
FINAL DRIVE TRANSMISSION (CHAINCASE)100
Checking And Adding Oil100
Removing Oil From The Chaincase100
FAN GEARBOX101
Checking And Maintaining101
DRIVE BELT102
Adjusting The Drive Belt102
Replacing The Drive Belt102
ALTERNATOR BELT103
Adjusting The Alternator Belt103
TIMING BELT103
LUBRICATING THE BOBCAT LOADER104
HAND LEVER BOB-TACH106
Inspection And Maintenance106
POWER BOB-TACH (OPTION)107
Inspection And Maintenance107
SYSTEM SETUP & ANALYSIS109
BOBCAT INTERLOCK CONTROL SYSTEM (BICS)111
Troubleshooting Chart111
DIAGNOSTICS SERVICE CODES112
Display112
Number Codes List113
DELUXE INSTRUMENTATION PANEL SETUP116
Deluxe Panel Upgrade116
Icon Identification117
Deluxe Panel Setup118
Passwords118
Changing the Password119
SHUTDOWN FEATURE120
SERVICE CLOCK RESET120
MACHINE SIGN TRANSLATIONS121
IMPORTANT (6560573)123
WARNING (6734534)124
WARNING (6728539)125
WARNING (6718699)126
DANGER (6702301)127
WARNING (6577754)127
DANGER (6702302)128
WARNING (6579528)128
WARNING (6710358)128
WARNING (6717343)129
WARNING (6705221)129
WARNING (6715944)129
LIFT ARM SUPPORT DEVICE (6706558)130
SPECIFICATIONS131
SKID STEER LOADER SPECIFICATIONS133
Performance Specifications133
Engine133
Loader Controls134
Drive System134
Hydraulic System134
Electrical System134
Standard Instrumental Panel134
Optional Deluxe Instrumentation134
Capacity134
BOBCAT APPROVED ATTACHMENTS & ACCESSORIES135
ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS137
DESCRIPTION:
Bobcat 863 Turbo High Flow Operation & Maintenance Manual – PDF DOWNLOAD
- S/N 514440001 & Above
- S/N 514540001 & Above
- S/N 514640001 & Above
SAFETY INSTRUCTIONS:
- Before Operation Carefully follow the operating and maintenance instructions in this manual. The Bobcat Loader is highly maneuverable and compact. It is rugged and useful under a wide variety of conditions. This presents an operator with hazards associated with off highway, rough terrain applications, common with Bobcat Loader usage.
- The Bobcat Loader has an internal combustion engine with resultant heat and exhaust. All exhaust gasses can kill or cause illness so use the Loader with adequate ventilation.
- The dealer explains the capabilities and restrictions of the Bobcat Loader and attachment for each application. The dealer demonstrates the safe operation according to Bobcat instructional materials, which are also available to operators.
- The dealer can also identify unsafe modifications or use of unapproved attachments. The attachments and buckets are designed for a Rated Operating Capacity (some have restricted lift heights). They are designed for secure fastening to the Bobcat Loader.
- The user must check with the dealer, or Bobcat literature, to determine safe loads of materials of specified densities for the machine – attachment combination.
G.B 11/03/25
