Bobcat 435 Compact Excavator Operation & Maintenance Manual 6902330 – PDF DOWNLOAD
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Bobcat 435 Compact Excavator Operation & Maintenance Manual 6902330 – PDF DOWNLOAD
Language : English
Pages : 182
Downloadable : Yes
File Type : PDF
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Bobcat 435 Compact Excavator Operation & Maintenance Manual 6902330 – PDF DOWNLOAD
This Operation & Maintenance Manual was written to give the owner/operator instructions on the safe operation and maintenance of the Bobcat Excavator. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR MACHINE. If you have any questions, see your Bobcat dealer.
TABLE OF CONTENTS:
Bobcat 435 Compact Excavator Operation & Maintenance Manual 6902330 – PDF DOWNLOAD
CONTENTS.............................................................................................. 5 FOREWORD.............................................................................................. 7 BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED......................................................... 9 REGULAR MAINTENANCE ITEMS......................................................................... 9 SERIAL NUMBER LOCATIONS........................................................................... 11 Excavator Serial Number....................................................................... 11 Engine Serial Number.......................................................................... 11 DELIVERY REPORT................................................................................... 11 EXCAVATOR IDENTIFICATION.......................................................................... 12 FEATURES, ACCESSORIES AND ATTACHMENTS............................................................. 13 Standard Items................................................................................ 13 Options and Accessories....................................................................... 13 Attachments................................................................................... 13 Buckets Available............................................................................. 13 FALLING OBJECT GUARDS (FOGS)...................................................................... 14 Falling Object Guards (FOGS).................................................................. 14 Special Applications Kit...................................................................... 14 Special Applications Kit Inspection And Maintenance........................................... 14 SAFETY & TRAINING RESOURCES........................................................................... 15 SAFETY INSTRUCTIONS............................................................................... 17 Before Operation.............................................................................. 17 Safe Operation Is The Operator’s Responsibility............................................... 18 Safe Operation Needs A Qualified Operator..................................................... 18 Fire Prevention............................................................................... 19 MACHINE SIGNS (DECALS)............................................................................ 20 PUBLICATIONS AND TRAINING RESOURCES............................................................... 22 OPERATING INSTRUCTIONS................................................................................ 23 INSTRUMENTS AND CONSOLES.......................................................................... 25 Cab Interior Light (If Equipped).............................................................. 25 Left Console.................................................................................. 25 Right Console................................................................................. 26 Function Icons................................................................................ 27 STD/ISO Selector Valve........................................................................ 28 Upperstructure Slew Lock...................................................................... 28 Raising And Lowering The Console.............................................................. 28 Two-Speed Travel.............................................................................. 29 OPERATOR CANOPY (ROPS / TOPS)..................................................................... 30 Description................................................................................... 30 OPERATOR CAB (ROPS / TOPS)........................................................................ 30 Description................................................................................... 30 OPERATOR CAB (ROPS / TOPS)........................................................................ 31 Cab Door...................................................................................... 31 Front Window.................................................................................. 32 Front Wiper................................................................................... 33 Window Washer Reservoir....................................................................... 33 Right Side Window (Early Models).............................................................. 34 Right Side Windows (Later Models)............................................................. 35 Heating, Ventilation, and Air Conditioning Duct............................................... 36 TRAVEL CONTROLS................................................................................... 37 Description................................................................................... 37 Forward And Reverse........................................................................... 37 Turning....................................................................................... 37 HYDRAULIC CONTROLS................................................................................ 39 Description................................................................................... 39 Standard Control Pattern...................................................................... 39 ISO Control Pattern........................................................................... 40 Quick Couplers................................................................................ 41 Auxiliary Hydraulics.......................................................................... 42 Relieving Hydraulic Pressure (Excavator And Attachment)....................................... 42 Return To Tank Valve (If Equipped)............................................................ 42 BLADE CONTROL LEVER............................................................................... 43 Operation..................................................................................... 43 BOOM SWING PEDAL.................................................................................. 43 Operation..................................................................................... 43 DAILY INSPECTION.................................................................................. 44 Daily Inspection And Maintenance.............................................................. 45 PRE-STARTING PROCEDURE............................................................................ 46 Operation & Maintenance Manual And Operator’s Handbook Locations.............................. 46 Entering The Excavator........................................................................ 46 Seat Adjustment............................................................................... 47 Seat Belt Adjustment.......................................................................... 47 Control Console............................................................................... 47 STARTING THE ENGINE............................................................................... 48 Key Switch.................................................................................... 48 Keyless....................................................................................... 49 Cold Temperature Starting..................................................................... 50 Warming The Hydraulic System.................................................................. 51 STOPPING THE ENGINE AND LEAVING THE EXCAVATOR..................................................... 52 Procedure..................................................................................... 52 Emergency Exits............................................................................... 53 ATTACHMENTS....................................................................................... 54 Installing And Removing The Attachment (Hydraulic X-Change)................................... 54 Installing And Removing The Attachment (Pin-On X- Change)..................................... 59 Installing And Removing The Attachment (Bolt-On X- Change).................................... 65 Installing And Removing The Attachment (Pin-On Attachment).................................... 71 OPERATING PROCEDURE............................................................................... 72 Inspect The Work Area......................................................................... 72 Lowering The Work Equipment (Engine STOPPED).................................................. 72 Operating On Public Roads..................................................................... 72 Horsepower Control System (S/N 562511001 & Above, 562711001 & Above and 563011001 & Above).... 73 Lifting A Load................................................................................ 74 Excavating.................................................................................... 75 Boom Swing.................................................................................... 77 Backfilling................................................................................... 78 Driving The Excavator......................................................................... 78 Operating On Slopes........................................................................... 79 Operating In Water............................................................................ 81 Avoiding Track Damage......................................................................... 81 TOWING THE EXCAVATOR.............................................................................. 81 Procedure..................................................................................... 81 LIFTING THE EXCAVATOR............................................................................. 82 Procedure..................................................................................... 82 TRANSPORTING THE EXCAVATOR ON A TRAILER........................................................... 83 Loading And Unloading......................................................................... 83 Fastening..................................................................................... 83 PREVENTIVE MAINTENANCE................................................................................ 85 MAINTENANCE SAFETY................................................................................ 87 SERVICE SCHEDULE.................................................................................. 89 Chart......................................................................................... 89 CONTROL CONSOLE LOCKOUTS.......................................................................... 90 Inspection And Maintenance.................................................................... 90 SEAT BELT......................................................................................... 91 Inspection And Maintenance.................................................................... 91 TAILGATE.......................................................................................... 92 Opening And Closing........................................................................... 92 Adjusting The Latch........................................................................... 92 RIGHT SIDE COVER.................................................................................. 93 Opening And Closing........................................................................... 93 CAB FILTERS....................................................................................... 94 Cleaning And Maintenance...................................................................... 94 AIR CLEANER SERVICE............................................................................... 95 Daily Check................................................................................... 95 Replacing Filter Elements..................................................................... 95 FUEL SYSTEM....................................................................................... 97 Fuel Specifications........................................................................... 97 Filling The Fuel Tank......................................................................... 97 Fuel Filters.................................................................................. 98 Inline Fuel Filter............................................................................ 98 Draining The Fuel Tank........................................................................ 99 Removing Air From The Fuel System............................................................. 99 ENGINE LUBRICATION SYSTEM.........................................................................100 Checking And Adding Engine Oil................................................................100 Engine Oil Chart..............................................................................100 Removing And Replacing Oil Filter.............................................................101 ENGINE COOLING SYSTEM.............................................................................102 Cleaning......................................................................................102 Checking Level................................................................................103 Removing And Replacing Coolant................................................................104 ELECTRICAL SYSTEM.................................................................................105 Description...................................................................................105 Fuse And Relay Location/Identification........................................................105 Battery Maintenance...........................................................................106 Using A Booster Battery (Jump Starting).......................................................107 Removing And Installing Battery...............................................................108 HYDRAULIC SYSTEM..................................................................................109 Checking And Adding Fluid.....................................................................109 Hydraulic Fluid Chart.........................................................................109 Removing And Replacing The Hydraulic Filter...................................................110 Removing And Replacing The Case Drain Filter..................................................110 Removing And Replacing The Fan Filter.........................................................111 Removing And Replacing The Hydraulic Fluid....................................................112 SPARK ARRESTOR MUFFLER............................................................................113 Cleaning Procedure............................................................................113 TRACK TENSION.....................................................................................114 Adjusting.....................................................................................114 TRAVEL MOTOR......................................................................................116 Checking And Adding Oil.......................................................................116 Removing And Replacing Oil....................................................................116 ENGINE ACCESSORY DRIVE BELT.......................................................................117 Belt Adjustment...............................................................................117 Belt Replacement..............................................................................117 DRIVE BELT (FASTTRACK S/N 562611001 & ABOVE AND 562811001 & ABOVE)................................118 Belt Adjustment...............................................................................118 X-CHANGE..........................................................................................120 Inspection And Maintenance....................................................................120 TRACK ROLLER AND IDLER LUBRICATION................................................................120 Procedure.....................................................................................120 BUCKET............................................................................................121 Bucket Teeth Removal And Installation.........................................................121 LUBRICATING THE EXCAVATOR.........................................................................122 Lubrication Locations.........................................................................122 PIVOT PINS........................................................................................125 Inspection And Maintenance....................................................................125 EXCAVATOR STORAGE AND RETURN TO SERVICE...........................................................126 Storage.......................................................................................126 Return to Service.............................................................................126 SYSTEM SETUP AND ANALYSIS.............................................................................127 DIAGNOSTIC SERVICE CODE...........................................................................129 Service Codes List............................................................................129 DISPLAY CONTROLLER PANEL SETUP....................................................................130 Passwords.....................................................................................130 Password Entry (For Starting and Operating the Machine).......................................130 Changing The Operator Password................................................................130 Password Lockout Feature......................................................................131 Job Clock.....................................................................................131 RPM...........................................................................................131 Viewing Service Codes (Key Switch)............................................................132 Viewing Service Codes (Keyless)...............................................................132 MACHINE SIGN TRANSLATIONS.............................................................................133 WARNING (6808185).................................................................................135 LIFT CHART........................................................................................136 435 STANDARD ARM S/N 562611001 & Above AND 562811001 - 562811302 (7100504)....................136 LIFT CHART........................................................................................139 435 LONG ARM S/N 562611001 & Above AND 562811001 - 562811302 (7106219)........................139 LIFT CHART........................................................................................142 435 STANDARD ARM S/N 562811303 & Above, 563111001 & Above and 563211001 & above (7107501).....142 LIFT CHART........................................................................................145 435 LONG ARM S/N 562811303 & ABOVE, 563111001 & Above and 563211001 & above (7107502).........145 SERVICE SCHEDULE (7125438)........................................................................148 WARNING (6807776).................................................................................151 WARNING (6804114, 6817225, 6804233)...............................................................153 WARNING (6817815).................................................................................154 WARNING (6808474).............................................................................154 EMERGENCY EXIT (6815984)..........................................................................154 WARNING (6576048).................................................................................156 WARNING (6815915).................................................................................157 WARNING (6817816).................................................................................158 WARNING (7102651).................................................................................161 WARNING (6809829).................................................................................164 JOYSTICK CONTROL PATTERN SELECTOR LEVER (6815957).................................................165 SPECIFICATIONS........................................................................................167 EXCAVATOR SPECIFICATIONS..........................................................................169 435 Dimensions With Standard Arm, Long Arm Option and Extendable Arm Kit......................169 Excavator Standard Arm Machine Dimensions.....................................................170 Performance (S/N 562611001 & Above, 562811001 & Above And 563211001 & Above)..................171 Performance (S/N 563111001 & Above)...........................................................171 Controls......................................................................................171 Engine........................................................................................172 Hydraulic System..............................................................................173 Hydraulic Cylinders...........................................................................173 Hydraulic Cycle Times.........................................................................174 Electrical....................................................................................174 Drive System..................................................................................174 Slew System...................................................................................174 Undercarriage.................................................................................174 Capacities....................................................................................174 Fuel Tank.....................................................................................174 Tracks........................................................................................175 Type..........................................................................................175 Ground Pressure...............................................................................175 WARRANTY..............................................................................................177 ALPHABETICAL INDEX....................................................................................181
S.S 10/03/2025
