BARRETT Trucks RR(N)35 RR(N)45, RR(N)30D, RS(N)40 RS(N)50, Quality Parts Manual RRNRS-UBOOK PDF DOWNLOAD

BARRETT Trucks RR(N)35 RR(N)45, RR(N)30D, RS(N)40 RS(N)50, Quality Parts Manual RRNRS-UBOOK PDF DOWNLOAD

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BARRETT Trucks RR(N)35 RR(N)45, RR(N)30D, RS(N)40 RS(N)50, Quality Parts Manual RRNRS-UBOOK PDF DOWNLOAD

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Pages :503
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BARRETT Trucks RR(N)35 RR(N)45, RR(N)30D, RS(N)40 RS(N)50, Quality Parts Manual RRNRS-UBOOK PDF DOWNLOAD

RR(N)35/45
Effective Serial Number 39-7R0001
RR(N)30D
Effective Serial Number 39-7D0001
RS(N)40/50
Effective Serial Number 39-7S0001

Cover..................................................................................................  1
Barrett Warranty.......................................................................................  2
Parts Ordering Instructions............................................................................  3
General Information....................................................................................  4
Illustration Pages.....................................................................................  5
Table of Contents...................................................................................... 11
0000 Chassis Section................................................................................... 18
	Sec. 0341-000 Inspection Covers.................................................................... 19
	Sec. 0851-001 Signs, Warnings Barrett.............................................................. 63
	Sec. 0342-000 Inspection Covers ("EE" Electrical Box).............................................. 21
	Sec. 0391-000 Battery Compartment Parts............................................................ 23
	Sec. 0451-000 Motor Mounting Points (Replaced by 0451-001)......................................... 25
	Sec. 0451-001 Motor Mounting Points (Replaced by 0451-002)......................................... 27
	Sec. 0451-002 Motor Mounting Points................................................................ 29
	Sec. 0641-000 Driver Controls (Mechanical) (Replaced by 0641-001).................................. 31
	Sec. 0641-001 Driver Controls (Mechanical) (Replaced by 0641-002).................................. 33
	Sec. 0641-002 Driver Controls (Mechanical)......................................................... 35
	Sec. 0642-000 RS(N)40/RR(N)35 Brake Pedal, NO Brake on Caster ..................................... 37
	Sec. 0642-001 RR(N)35/RS(N)40 Brake Pedal, No Brake on Caster...................................... 39
	Sec. 0642-100 RR(N)45/RS(N)50/RR(N)30D Brake Pedal with Brake on Caster............................ 41
	Sec. 0642-101 RR(N)45/RS(N)50/RR(N)30D Brake Pedal with Brake on Caster............................ 43
	Sec. 0681-000 Internal Fittings.................................................................... 45
	Sec. 0681-001 Internal Fittings.................................................................... 47
	Sec. 0682-000 Cushions & Mats...................................................................... 49
	Sec. 0682-001 Cushions & Mats (Replaced by 0682-002)............................................... 51
	Sec. 0682-002 Cushions & Mats...................................................................... 53
	Sec. 0811-000 Finger/Toe Guards (Replaced by 0821-001)............................................. 55
	Sec. 0821-001 Finger/Toe Guards (Replaced by 0821-001)............................................. 57
	Sec. 0821-001 Finger/Toe Guards.................................................................... 59
	Sec. 0851-000 Signs, Warnings Nissan............................................................... 61
1000 Motor............................................................................................. 65
	Sec. 1730-000 Steering Motor (Replaced by 1730-001)................................................ 66
	Sec. 1730-001 Steering Motor....................................................................... 68
	Sec. 1740-001 Fan Motor............................................................................ 70
	Sec. 1750-000 RS(N)40/RR(N)35 Pump Motor........................................................... 72
	Sec. 1750-100 RS(N)50/RR(N)45/30D Pump Motor....................................................... 74
	Sec. 1760-000 Drive Motor.......................................................................... 76
2000 Transmission/Drive Gear........................................................................... 78
	Sec. 2551-000 Mechanical Drive Gear Unit (Replaced by 2551-001).................................... 79
	Sec. 2551-001 Mechanical Drive Gear Unit .......................................................... 81
3000 Brake/Wheel System................................................................................ 83
	Sec. 3361-000 RS(N)50/RR(N)45/30D Brake Drum/Disc Assembly......................................... 84
	Sec. 3371-000 Electromagnetic Brake................................................................ 86
	Sec. 3371-001 Electromagnetic Brake................................................................ 88
	Sec. 3531-001 Drive Wheel (Replaced by 3531-002)................................................... 90
	Sec. 3531-002 Drive Wheel.......................................................................... 92
	Sec. 3541-000 RS(N)40/RR(N)35 Non-Braking Caster Wheel............................................. 94
	Sec. 3542-001 RS(N)40/RR(N)35 Non-Braking Caster Assembly.......................................... 96
	Sec. 3543-000 RS(N)50/RR(N)45/30D Braking Caster Wheel............................................. 98
	Sec. 3544-001 RS(N)50/RR(N)45/30D Braking Caster Assembly..........................................100
	Sec. 3551-000 Load Wheel with Nose Guard (4 x 3") (101 x 76 mm)....................................102
	Sec. 3551-100 Load Wheel, without Nose Guard (4 x 3") (101 x 76 mm)................................104
	Sec. 3552-000 Load Wheel, with Nose Guard (5 x 4") (127 x 101 mm)..................................106
	Sec. 3552-100 Load Wheel, without Nose Guard (5 x 4") (127 x 101 mm)...............................108
	Sec. 3553-000 Load Wheel, with Nose Guard (5 x 3") (127 x 76 mm)...................................110
	Sec. 3555-000 Load Wheel, without Nose Guard (10.5 x 3.5") (266 x 87 mm)...........................112
	Sec. 3561-000 Caster Wheel, (7 x 2.75") (178 x 70 mm)..............................................114
4000 Steering System...................................................................................116
	Sec. 4111-000 Steering Arm/Wheel/Lever (Replaced by 4111-001)......................................117
	Sec. 4111-001 Steering Arm/Wheel/Lever.............................................................119
	Sec. 4181-000 Steering Bearing, Radial Bearing (Replaced by 4181-001)..............................121
	Sec. 4181-001 Steering Bearing, Radial Bearing.....................................................123
	Sec. 4330-000 Steering Unit........................................................................125
5000 Electrical System.................................................................................127
	Sec. 5121-000 Lights...............................................................................128
	Sec. 5161-000 Horn (Replaced by 5161-001)..........................................................130
	Sec. 5436-000 Contactor Panel (Replaced by 0341-000)...............................................182
	Sec. 5161-001 Horn.................................................................................132
	Sec. 5181-000 Static Strap (Replaced by 5181-001)..................................................134
	Sec. 5181-001 Static Strap.........................................................................136
	Sec. 5182-000 RS(N)50/RR(N)45/30D Lift Bypass Contactor............................................138
	Sec. 5191-000 Battery Cut Out Contactor/Plug (Old Style)...........................................140
	Sec. 5191-001 Battery Cut Out Contactor/Plug (New Style)...........................................142
	Sec. 5192-000 Battery Connector....................................................................144
	Sec. 5201-000 Instrument Panel.....................................................................146
	Sec. 5281-000 Indicator Lamps (Replaced by 5281-001)...............................................148
	Sec. 5281-001 Indicator Lamps......................................................................150
	Sec. 5311-000 Start/Stop Switch....................................................................152
	Sec. 5331-000 Direction and Speed Controls (Replaced by 5331-000)..................................154
	Sec. 5331-001 Direction and Speed Controls (Replaced by 5331-002)..................................156
	Sec. 5331-002 Direction and Speed Controls.........................................................158
	Sec. 5332-000 Speed Cut-Back Controls..............................................................160
	Sec. 5360-000 Relays, Electrical Modules (Replaced by 5360-001)....................................162
	Sec. 5360-001 Relays, Electrical Modules...........................................................164
	Sec. 5361-000 Relay, Electrical Modules............................................................166
	Sec. 5391-000 RS(N)40/50 Control Cable/Harness (Replaced by 5391-001)..............................168
	Sec. 5391-001 RS(N)40/50Control Cable/Harness......................................................170
	Sec. 5391-002 RS(N)40/50 Control Cable/Harness.....................................................172
	Sec. 5391-101 RR(N)35/45/30D Control Cable/Harness (Replaced by 5391-102)..........................174
	Sec. 5391-102 RR(N)35/45/30D Control Cable/Harness.................................................176
	Sec. 5391-103 RR(N)35/45/30D Control Cable/Harness.................................................178
	Sec. 5431-001 Motor Cables/Resistors...............................................................180
	Sec. 5436-000 Contactor Panel (Replaced by 0341-000)...............................................182
	Sec. 5441-000 Direction Contactors.................................................................184
	Sec. 5461-000 Transistor Panel (Drive).............................................................186
	Sec. 5461-001 Transistor Panel (Drive).............................................................188
	Sec. 5461-100 Transistor Panel (Lift)..............................................................190
	Sec. 5511-001 Micro Switches (Lights, Fan).........................................................192
	Sec. 5550-000 Electromagnetic Valve (Manifold Assembly) (Replaced by 5550-001).....................194
	Sec. 5550-001 Electromagnetic Valve (Manifold Assembly) (Replaced by Section 6220).................196
	Sec. 5711-001 PCB's Logic Card/Box.................................................................198
	Sec. 5711-002 PCB's Logic Card/Box (Replaced by 5711-003)..........................................200
	Sec. 5711-003 PCB's Logic Card/Box.................................................................202
	Sec. 5751-000 Safety/Position/Switches/Sensors (Replaced by 5850-000)..............................204
	Sec. 5751-100 Safety/Position/Switches/Sensors (Replaced by 5820-000)..............................206
	Sec. 5820-000 Lift/Lowering/Reach Movement Probes/Sensors..........................................208
	Sec. 5850-000 Positioning Probes/Switches/Sensors..................................................210
6000 Hydraulic System..................................................................................212
	Sec. 6101-000 RS(N)40/RR(N)35 Hydraulic Unit.......................................................213
	Sec. 6101-100 RS(N)50/RR(N)30D/45 Hydraulic Unit...................................................215
	Sec. 6111-000 RS(N)50/RR(N)45/30D Auxiliary Hydraulic Tank (Replaced by 6111-001)..................217
	Sec. 6111-001 RS(N)50/RR(N)45/30D Auxiliary Hydraulic Tank.........................................219
	Sec. 6112-001 Hydraulic Tank.......................................................................223
	Sec. 6121-000 RS(N)40/RR(N)35 Hoses, Pipes, Connections, Mounting Points (Replaced by 6121-001)....225
	Sec. 6121-001 RS(N)40/RR(N)35 Hoses, Pipes, Connections............................................227
	Sec. 6121-100 RS(N)50/RR(N)30D/RR(N)45 Hoses, Pipes, Connections (Replaced by 6121-101)............229
	Sec. 6121-101 RS(N)50/RR(N)45/30D Hoses, Pipes, Connections........................................231
	Sec. 6124-001 RS(N)40/RR(N)35 Three Stage Mast Lines ..............................................233
	Sec. 6124-101 RS(N)50/RR(N)45/30D Three Stage Mast Lines...........................................235
	Sec. 6125-000 RS(N)40/RR(N)35 Three Stage Mast Hoses...............................................237
	Sec. 6125-100 RS(N)50/RR(N)45/30D Three Stage Mast Hoses...........................................239
	Sec. 6126-000 RS(N)40 Carriage Supply Lines........................................................241
	Sec. 6126-100 RS(N)50 Carriage Supply Lines........................................................243
	Sec. 6126-200 RR(N)35 Reach Supply Lines...........................................................245
	Sec. 6126-300 RR(N)45 Reach Supply Lines...........................................................247
	Sec. 6126-400 RR(N)30D Double Reach Supply Lines...................................................249
	Sec. 6127-000 RS(N)40 Tilt Cylinder Hoses..........................................................251
	Sec. 6127-100 RS(N)50 Tilt Cylinder Hoses..........................................................253
	Sec. 6127-101 RS(N)50 Tilt Cylinder Hoses..........................................................255
	Sec. 6127-200 RR(N)35 Tilt Cylinder Hoses..........................................................257
	Sec. 6128-300 RR(N)45 Sideshifter Cylinder Hoses...................................................259
	Sec. 6128-301 RR(N)45 Sideshifter Cylinder Hoses...................................................261
	Sec. 6128-302 RR(N)45 Sideshifter Cylinder Hoses...................................................263
	Sec. 6128-402 RR(N)30D Sideshifter Cylinder........................................................265
	Sec. 6129-000 RR(N)35 Reach Cylinders Hoses (Replaced by 6129-001).................................267
	Sec. 6112-000 Hydraulic Tank (Replaced by 6112-001)................................................221
	Sec. 6129-001 RR(N)35 Reach Cylinders Hoses (Replaced by 6129-002).................................269
	Sec. 6129-002 RR(N)35 Reach Cylinders Hoses........................................................271
	Sec. 6129-100 RR(N)45 Reach Cylinders Hoses........................................................273
	Sec. 6129-101 RR(N)45 Reach Cylinders Hoses........................................................275
	Sec. 6129-102 RR(N)45 Reach Cylinders Hoses........................................................277
	Sec. 6129-200 RR(N)30D Double Reach Cylinders Hoses................................................279
	Sec. 6129-201 RR(N)30D Double Reach Cylinders Hoses................................................281
	Sec. 6131-000 RR(N)35 Filter Assembly (Replaced by 6131-001).......................................283
	Sec. 6131-001 RR(N)35/RS(N)40 Filter Assembly......................................................285
	Sec. 6131-100 RR(N)30D/RS(N)50/RR(N)45 Filter Assembly (Replaced by 6131-101)......................287
	Sec. 6131-101 RR(N)30D/RS(N)50/RR(N)45 Filter Assembly ............................................289
	Sec. 6131-200 RS(N)50/RR(N)45/RR(N)30D Filter Assembly.............................................291
	Sec. 6141-000 RR(N)35 Hydraulic Pump (Replaced by 6141-001)........................................293
	Sec. 6141-001 RS(N)40/RR(N)35 Hydraulic Pump.......................................................295
	Sec. 6141-101 RS(N)50/RR(N)45/RR(N)30D Hydraulic Pump..............................................297
	Sec. 6210-100 Control Valve Assembly (Lift/Auxiliary Functions) (Replaced by 6211-000).............299
	Sec. 6211-000 Control Valve Assembly (Lift/Auxiliary Functions)....................................301
	Sec. 6220-000 RR(N)30D/35/45Control Valve with No Sideshifter .....................................303
	Sec. 6220-001 RR(N)30D/35/45 Control Valve with No Sideshifter.....................................305
	Sec. 6220-002 RR(N)35 Control Valve with No Sideshifter............................................307
	Sec. 6220-003 RR(N)30D/45 Control Valve with No Sideshifter........................................309
	Sec. 6220-100 RR(N)30D/35/45 Control Valve with Sideshifter........................................311
	Sec. 6220-101 RR(N)30D/35/45 Control Valve with Sideshifter........................................313
	Sec. 6220-102 RR(N)35 Control Valve with Sideshifter...............................................315
	Sec. 6220-103 RR(N)30D/45 Control Valve with Sideshifter...........................................317
	Sec. 6220-200 RS(N)40/50 Control Valve (Manifold Assembly).........................................319
	Sec. 6610-000 RS(N)40/RR(N)35 Three Stage Mast Staging Cylinder....................................321
	Sec. 6610-001 RS(N)40/RR(N)35 Three Stage Mast Standard Staging Cylinder ..........................323
	Sec. 6610-050 RS(N)40/RR(N)35 Three Stage Mast Cold Storage Staging Cylinder.......................325
	Sec. 6610-100 Three Stage Mast Staging Cylinder....................................................327
	Sec. 6610-101 RR(N)30D/45 Three Stage Mast Staging Cylinder (Replaced by 6610-102).................329
	Sec. 6610-102 RR(N)30D/45 Three Stage Mast Staging Cylinder........................................331
	Sec. 6610-103 RR(N)30D/45 Three Stage Standard Staging Cylinder....................................333
	Sec. 6610-150 RR(N)30D/45/RS(N)50 Three Stage Cold Storage Staging Cylinder........................335
	Sec. 6620-000 RR(N)35/RS(N)40 Three Stage Mast Freelift Cylinder...................................337
	Sec. 6620-001 RS(N)40/RR(N)35 Three Stage Standard Freelift Cylinder...............................339
	Sec. 6620-050 RS(N)40/RR(N)35 Three Stage Cold Storage Freelift Cylinder...........................341
	Sec. 6620-100 RS(N)50/RR(N)45/30D Three Stage Mast Freelift Cylinder...............................343
	Sec. 6620-101 RS(N)50/RR(N)45/RR(N)30D Three Stage Mast Freelift Cylinder..........................345
	Sec. 6620-150 RS(N)50/RR(N)45/30D Three Stage Cold Storage Freelift Cylinder.......................347
	Sec. 6650-001 RR(N)35 Reach Cylinder Assembly......................................................349
	Sec. 6650-002 RR(N)35 Reach Cylinder Assembly......................................................351
	Sec. 6650-003 RR(N)35 Reach Cylinder Assembly......................................................353
	Sec. 6650-100 RR(N)45 Reach Cylinder Assembly......................................................355
	Sec. 6650-101 RR(N)45 Reach Cylinder Assembly......................................................357
	Sec. 6650-200 RR(N)30D Reach Cylinder Assembly.....................................................359
	Sec. 6660-000 RR(N)35 Tilt Cylinder Assembly.......................................................361
	Sec. 6660-001 RR(N)35/RS(N)40 Tilt Cylinder Assembly ..............................................363
	Sec. 6660-100 RS(N)50 Tilt Cylinder Assembly.......................................................365
	Sec. 6660-200 RR(N)45 Tilt Cylinder Assembly.......................................................367
	Sec. 6660-300 RR(N)30D Tilt Cylinder Assembly......................................................369
7000 Operating Function-Lifting Device.................................................................371
	Sec. 7105-001 Mast Pivot...........................................................................372
	Sec. 7111-000 RS(N)40/RR(N)35 Three Stage Mast.....................................................374
	Sec. 7112-001 RR(N)30D/45/RS(N)50 Three Stage Mast.................................................377
	Sec. 7112-002 RR(N)30D/45/RS(N)50 Three Stage Mast.................................................380
	Sec. 7170-000 RS(N)40/RR(N)35 Lifting Gear (Three Stage Mast)......................................383
	Sec. 7170-100 RS(N)50/RR(N)45/RR(N)30D Lifting Gear (Three Stage Mast).............................385
	Sec. 7211-000 RR(N)45 Sideshifter Assembly ........................................................387
	Sec. 7211-001 RR(N)35 Sideshifter Assembly.........................................................389
	Sec. 7211-002 RR(N)45/30D/RS(N)40 Sideshifter Assembly.............................................391
	Sec. 7241-001 RR(N)35 Reach Assembly...............................................................393
	Sec. 7241-002 RR(N)35 Reach Assembly...............................................................395
	Sec. 7241-003 RR(N)35 Reach Assembly...............................................................397
	Sec. 7242-001 RR(N)45 Reach Assembly...............................................................399
	Sec. 7242-002 RR(N)45 Reach Assembly...............................................................401
	Sec. 7242-003 RR(N)45 Reach Assembly...............................................................404
	Sec. 7243-001 RR(N)30D Reach Assembly..............................................................407
	Sec. 7243-002 RR(N)30D Reach Assembly..............................................................409
	Sec. 7411-000 Fork Assembly (Replaced by 7411-001).................................................411
	Sec. 7411-001 Fork Assembly........................................................................413
	Sec. 7421-000 RS(N)40 Fork Carriage Unit...........................................................415
	Sec. 7421-100 RS(N)50 Fork Carriage Unit...........................................................417
8000 Peripheral/Installation Equipment.................................................................419
	Sec. 8521-000 Access, Safety Equipment (Fire Extinguisher) (Replaced by 8521-001)..................420
	Sec. 8521-001 Access, Safety Equipment (Fire Extinguisher).........................................422
9000 Options/Attachments...............................................................................424
	Sec. 9311-000 RS(N)40/RR(N)35 Load Indicator (Replaced by 9311-001)................................425
	Sec. 9311-001 RS(N)40/RR(N)35 Load Indicator (Replaced by 9390-000)................................427
	Sec. 9311-100 RS(N)50/RR(N)45/30D Load Indicator (Replaced by 9311-101)............................429
	Sec. 9311-101 RS(N)50/RR(N)45/30D Load Indicator (Replaced by 9390-100)............................431
	Sec. 9312-000 RR(N)35/45 Load Indicator (Magnet and Switch) (Parts Available)......................433
	Sec. 9361-000 Extra Lights (Replaced by 9361-001)..................................................435
	Sec. 9361-001 Extra Lights.........................................................................437
	Sec. 9371-000 Warning Lights/Alarm (Replaced by 9371-001)..........................................439
	Sec. 9371-001 Warning Lights/Alarm.................................................................441
	Sec. 9390-000 RS(N)40/RR(N)35 Height Indicator.....................................................443
	Sec. 9390-100 RS(N)50/RR(N)40/30D Height Indicator.................................................445
	Sec. 9501-000 RR(N)35 Load Backrest................................................................447
	Sec. 9501-001 RR(N)35/RS(N)40 Load Backrest........................................................449
	Sec. 9501-100 RR(N)45/30D Load Backrest............................................................451
	Sec. 9501-200 RS(N)50 Load Backrest................................................................453
	Sec. 9661-000 Electrical Heater (Replaced by 9661-001).............................................455
	Sec. 9661-001 Electrical Heater ...................................................................457
	Sec. 9661-100 Electrical Heater, Part 1 ...........................................................459
	Sec. 9661-150 Electrical Heater, Part 2............................................................461
10000 Tools............................................................................................463
	Sec. 10020-000 Special Tools and Lubrications (Replaced by 10020-001)..............................464
	Sec. 10020-001 Special Tools and Lubrications......................................................466
11000 Dealer Suggested Stocking List & Numerical Index.................................................468
	Dealer Suggested Stocking List.....................................................................469
	Numerical Index....................................................................................472

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BARRETT Trucks RR(N)35 RR(N)45, RR(N)30D, RS(N)40 RS(N)50, Quality Parts Manual RRNRS-UBOOK PDF DOWNLOAD

• The ITEM # describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure

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