ASV RC30 Rubber Track Loader 3 Manual Set Operators, Parts & Shop Manual
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ASV RC30 Rubber Track Loader 3 Manual Set Operators, Parts & Shop Manual
INTRODUCTION:
- With this machine you will be able to perform tasks faster and better than any other machine its size. Because of the high performance of the machine, it is imperative that each operator reads and fully understands this operator’s manual before attempting to operate the machine. This manual explains safe and proper operation of Rubber Track Loaders. Failure to follow these written procedures could result in bodily injury, death or damage to the machine.
- It is the owner’s and the operator’s responsibility to use common sense when operating this or any other piece of machinery. At the time of publication, all information, photographs, and illustrations are technically correct. In this manual front, rear, left and right are used to describe locations on the machine. Front is considered the attachment end of the machine, the rear is the engine end of the machine, left is the operator’s left side, while sitting in the machine, and right is the operator’s right side while sitting in the machine.
TABLE OF CONTENTS:
ASV RC30 Rubber Track Loader 3 Manual Set Operators, Parts & Shop Manual
1 Product Safety
Chapter Overview 1-1
Safety Messages 1-1
Information Messages 1-1
Basic Precautions 1-1
Safety Signs 1-1
Protective Equipment 1-2
Mounting and Dismounting 1-2
Lifting 1-2
Hot Fluids and Parts 1-2
Corrosion Inhibitor 1-2
Batteries 1-2
Pressurized Items 1-2
Repair 1-3
Work Tools 1-3
Asbestos Information 1-4
Machine Labels and Decals 1-4
Product ID Number 1-4
Machine Label and Decal Examples 1-5
2 Technical Specifications
Chapter Overview 2-1
Specifications 2-1
Engine 2-1
Transmission 2-1
Drive Motors 2-1
Control Handles 2-1
Auxiliary Pump 2-1
Loader Valve 2-1
Cooler 2-1
3 System Diagrams
Chapter Overview 3-1
Filtering and Cooling System 3-1
Auxiliary Circuit System 3-2
Drive Loop System 3-3
4 Machine Controls and Instrumentation
Chapter Overview 4-1
Machine Controls 4-1
Loader Control 4-1
Drive Control 4-1
Throttle 4-1
Dash Panel 4-1
Gauge/Warning Light Panel 4-2
5 Operator Enclosure Disassembly
and Assembly
Chapter Overview 5-1
Personal Safety 5-1
Machine Preparation 5-1
Preliminary Checkout 5-1
Operator Enclosure Disassembly and Assembly
Procedures 5-1
Light Bar Removal and Installation 5-1
Light Bar Removal 5-1
Light Bar Installation 5-2
Ignition Switch Removal and Installation 5-2
Ignition Switch Removal 5-2
Ignition Switch Installation 5-3
Console Gauge/Warning Panel Removal and
Installation 5-4
Console Gauge Removal 5-4
Console Gauge Installation 5-4
Lap Bar Gas Assist Spring Removal
and Installation 5-5
Lap Bar Gas Assist Spring Removal 5-5
Lap Bar Gas Assist Spring Installation 5-5
6 Chassis Disassembly and Assembly
Chapter Overview 6-1
Personal Safety 6-1
Machine Preparation 6-1
Preliminary Checkout 6-1
Chassis Disassembly and Assembly
Procedures 6-1
Seat Removal and Installation 6-1
Seat Removal 6-1
Seat Installation 6-2
Fuel Sending Unit Removal and Installation 6-2
Fuel Sending Unit Removal 6-3
Fuel Sending Unit Installation 6-4
Fuel Tank Removal and Installation 6-4
Fuel Tank Removal 6-4
Fuel Tank Installation 6-6
7 Radiator/Oil Cooler Disassembly
and Assembly
Chapter Overview 7-1
Personal Safety 7-1
Machine Preparation 7-1
Preliminary Checkout 7-1
Radiator/Oil Cooler Disassembly and Assembly
Procedures 7-1
Fan Guard Removal and Installation 7-1
Fan Guard Removal 7-2
Fan Guard Installation 7-2
Fan and Fan Shroud Removal and Installation 7-2
Fan and Fan Shroud Removal 7-2
Fan and Fan Shroud Installation 7-3
Radiator/Cooler Removal and Installation 7-4
Radiator/Cooler Removal 7-4
Radiator/Cooler Installation 7-6
Radiator/Oil Cooler Adjustment Procedures 7-7
Fan Shroud Adjustment 7-7
Fan Guard Adjustment 7-8
8 Hydraulic Reservoir Disassembly
and Assembly
Chapter Overview 8-1
Personal Safety 8-1
Machine Preparation 8-1
Preliminary Checkout 8-1
Hydraulic Reservoir Disassembly and Assembly
Procedures 8-1
Filter Element Removal and Installation 8-1
All Surface Loader
Table of Contents
ii
Filter Assembly Removal and Installation 8-1
Filter Assembly Removal 8-2
Filter Assembly Installation 8-3
Filler Cap Assembly Removal and Installation 8-4
Filler Cap Assembly Removal 8-4
Filler Cap Assembly Installation 8-5
Access Cover Removal and Installation 8-5
Access Cover Assembly Removal 8-6
Access Cover Assembly Installation 8-6
Reservoir Gauge Removal and Installation 8-7
Reservoir Gauge Removal 8-7
Reservoir Gauge Installation 8-8
Suction Screen Removal and Installation 8-8
Suction Screen Removal 8-8
Suction Screen Installation 8-9
Hydraulic Reservoir Cleaning Procedures 8-9
Hydraulic Reservoir Cleaning 8-9
9 Loader/Transmission Controls Disassembly
and Assembly
Chapter Overview 9-1
Personal Safety 9-1
Machine Preparation 9-1
Preliminary Checkout 9-1
Loader/Transmission Controls Disassembly and
Assembly Procedures 9-1
Loader Control Joystick/Drive Control Joystick
Removal and Installation 9-1
Loader Control Joystick/Drive Control Joystick
Removal 9-2
Loader Control Joystick/Drive Control Joystick
Installation 9-3
Loader Float Magnet Removal and Installation 9-4
Loader Float Magnet Removal 9-4
Loader Float Magnet Installation 9-6
Loader Valve Removal and Installation 9-7
Loader Valve Removal 9-7
Loader Valve Installation 9-9
10 Transmission and Drive Disassembly
and Assembly
Chapter Overview 10-1
Personal Safety 10-1
Machine Preparation 10-1
Preliminary Checkout 10-1
Transmission and Drive Disassembly
and Assembly Procedures 10-1
Brake Cylinder Removal and Installation 10-1
Drive Motor Removal and Installation 10-1
Auxiliary Gear Pump Removal and Installation 10-2
Auxiliary Gear Pump Removal 10-2
Auxiliary Gear Pump Installation 10-3
Tandem Pump Removal and Installation 10-4
Tandem Pump Removal 10-4
Tandem Pump Installation 10-5
Pump Drive Coupler Removal and Installation 10-6
Pump Drive Coupler Removal 10-6
Pump Drive Coupler Installation 10-7
11 Engine Components Disassembly and Assembly
Chapter Overview 11-1
Personal Safety 11-1
Machine Preparation 11-1
Preliminary Checkout 11-1
Engine Components Disassembly and
Assembly Procedures 11-1
Primary Air Filter Removal and Installation 11-1
Safety Air Filter Removal and Installation 11-1
Engine Oil Filter Removal and Installation 11-1
Fuel Filter Removal and Installation 11-2
Muffler Removal and Installation 11-2
Muffler Removal 11-2
Muffler Installation 11-2
Exhaust Pipe Removal and Installation 11-3
Exhaust Pipe Removal 11-3
Exhaust Pipe Installation 11-4
Battery Removal and Installation 11-5
Battery Removal 11-5
Battery Installation 11-6
Bleeding the Fuel System…………………………11-7
12 Undercarriage Disassembly and Assembly
Chapter Overview 12-1
Personal Safety 12-1
Machine Preparation 12-1
Preliminary Checkout 12-1
Undercarriage Disassembly and Assembly
Procedures 12-1
Wheel Removal and Installation 12-1
Wheel Removal 12-2
Wheel Installation 12-3
Sprocket Roller Removal and Installation 12-3
Sprocket Roller Removal 12-4
Sprocket Roller Installation 12-4
Brake Removal and Installation 12-4
Brake Removal 12-5
Brake Installation 12-5
Track Removal and Installation 12-6
Track Removal 12-6
Track Installation 12-8
Sprocket Bearing Plate Removal and
Installation 12-9
Sprocket Bearing Plate Removal 12-9
Sprocket Bearing Plate Installation 12-11
Sprocket Removal and Installation 12-12
Sprocket Removal 12-12
Sprocket Installation 12-13
Drive Motor Removal and Installation 12-13
Drive Motor Removal 12-13
Drive Motor Installation 12-14
13 Loader Disassembly and Assembly
Chapter Overview 13-1
Personal Safety 13-1
Machine Preparation 13-1
Preliminary Checkout 13-1
Loader Disassembly and Assembly Procedures 13-1
Lift Cylinder/Tilt Cylinder Removal
and Installation 13-1
Lift Cylinder/Tilt Cylinder Removal 13-1
Lift Cylinder/Tilt Cylinder Installation 13-3
All Surface Loader
Table of Contents
iii
Low-Flow Relief Valve Removal and Installation 13-5
Low-Flow Relief Valve Removal 13-5
Low-Flow Relief Valve Installation 13-6
14 Quick Attach Disassembly and Assembly
Chapter Overview 14-1
Personal Safety 14-1
Machine Preparation 14-1
Preliminary Checkout 14-1
Quick Attach Disassembly and Assembly
Procedures 14-1
Latch Pin Assembly Removal and Installation 14-1
Latch Pin Assembly Removal 14-1
Latch Pin Assembly Installation 14-2
Quick Attach Assembly Removal and Installation 14-3
Quick Attach Assembly Removal 14-3
Quick Attach Assembly Installation 14-4
15 Troubleshooting
Chapter Overview 15-1
Personal Safety 15-1
Machine Preparation 15-1
Preliminary Checkout 15-1
Visual Inspection 15-1
Operational Checks 15-1
Troubleshooting 15-2
16 Maintenance
Chapter Overview 16-1
Maintenance Schedule 16-1
Engine Oil 16-1
Oil Change Procedures 16-1
Engine Oil Specifications 16-1
Hydraulic Fluid and Filter 16-2
Hydraulic Fluid and Filter Change
Procedures 16-2
Fuel Filter 16-3
Fuel Filter Change Procedures 16-3
Fuel Specifications 16-3
Air Cleaner 16-3
Air Filter Change Procedures 16-3
Track Tension 16-4
Track Tension Adjustment Procedures 16-4
Checking for Proper Track Adjustment 16-4
Fuse Box 16-4
Grease Fittings 16-5
17 Hydraulic Pressure Check & Adjustment
Charge Pressure check 17-1
Charge Pressure Adjustment 17-2
Drive Pressure Adjustment 17-3
Auxiliary Pressure Check & Adjustment 17-4
INDEX DETAILS:
A
Access Cover Removal and Installation 8-5
Air Filter Change Procedures 16-3
Asbestos Information 1-4
Auxiliary Circuit System 3-2
Auxiliary Gear Pump Removal and Installation 10-2
B
Battery Removal and Installation 11-5
Brake Removal and Installation 12-4
C
Chassis Disassembly and Assembly 6-1
Console Gauge/Warning Panel Removal and Installation 5-4
D
Dash Panel 4-1
Drive Control 4-1
Drive Control Joystick Removal and Installation 9-1
Drive Loop System 3-3
Drive Motor Removal and Installation 12-13
E
Engine Components Disassembly and Assembly 11-1
Engine Oil Filter Removal and Installation 11-1
Engine Oil Specifications 16-1
Exhaust Pipe Removal and Installation 11-3
F
Fan and Fan Shroud Removal and Installation 7-2
Fan Guard Removal and Installation 7-1
Filler Cap Assembly Removal and Installation 8-4
Filter Assembly Removal and Installation 8-1
Filter Element Removal and Installation 8-1
Filtering and Cooling System 3-1
Fuel Filter Change Procedures 16-3
Fuel Sending Unit Removal and Installation 6-2
Fuel, Bleeding 11-7
Fuel Specifications 16-3
Fuel Tank Removal and Installation 6-4
Fuse Box 16-4
G
Gauge/Warning Light Panel 4-2
Grease Fittings 16-5
H
Hydraulic Fluid and Filter Change Procedures 16-2
Hydraulic Reservoir Disassembly and Assembly 8-1
Hydraulic Reservoir Cleaning Procedures 8-9
Hydraulic Pressure Check & Adjustment 17-1
I
Ignition Switch Removal and Installation 5-2
Information Messages 1-1
L
Lap bar Gas Assist Spring Removal and Installation 5-5
Latch Pin Assembly Removal and Installation 14-1
Lift Cylinder Removal and Installation 13-1
Light Bar Removal and Installation 5-1
Loader Control Joystick Removal and Installation 9-1
Loader Control 4-1
Loader Disassembly and Assembly Procedures 13-1
Loader Float Magnet Removal and Installation 9-4
Loader Valve Removal and Installation9-7
Loader/Transmission Controls Disassembly and Assembly 9-1
Low-Flow Relief Valve Removal and Installation13-5
M
Machine Controls and Instrumentation 4-1
Machine Labels and Decals1-4
Maintenance Schedule 16-1
Muffler Removal and Installation11-2
O
Oil Change Procedures 16-1
Operator Enclosure Disassembly and Assembly5-1
P
Primary Air Filter Removal and Installation 11-1
Pump Drive Coupler Removal and Installation10-6
Q
Quick Attach Assembly Removal and Installation 14-3
R
Radiator/Cooler Removal and Installation7-4
Radiator/Oil Cooler Adjustment Procedures7-7
Reservoir Gauge Removal and Installation8-7
S
Safety Air Filter Removal and Installation 11-1
Safety Messages1-1
Safety Precautions 1-1
Seat Removal and Installation 6-1
Specifications 2-1
Sprocket Bearing Plate Removal and |Installation12-9
Sprocket Removal and Installation12-12
Sprocket Roller Removal and Installation 12-3
Suction Screen Removal and Installation8-8
System Diagrams 3-1
T
Tandem Pump Removal and Installation 10-4
Throttle 4-1
Tilt Cylinder Removal and Installation13-1
Track Removal and Installation12-6
Track Tension Adjustment Procedures 16-4
Transmission and Drive Disassembly and Assembly 10-1
Troubleshooting15-1
U
Undercarriage Disassembly and Assembly12-1
W
Wheel Removal and Installation 12-1
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