Aprillia Scarabeo 250 Workshop Repair Manual Download All 2005 Onwards Models Covered
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VIDEO PREVIE:
TABLE CONTENTS:
GENERAL SUMMARY
FOREWORD2
INTRODUCTION 2
SAFETY WARNINGS 3
GENERAL SAFETY RULES3
CARBON MONOXIDE 3
GASOLINE 3
HOT COMPONENTS3
USED ENGINE OIL 4
BRAKE FLUID 4
COOLANT 4
BATTERY HYDROGEN GAS AND
ELECTROLYTE 4
WARNINGS – PRECAUTIONS –
GENERAL ADVICE 5
REPORTING OF DEFECTS THAT AFFECT
SAFETY5
ROAD REGULATIONS AND USE OF THE
VEHICLE 5
NOISE EMISSION WARRANTY 5
INFORMATION ON THE NOISE AND
EXHAUST GAS EMISSION CONTROL
SYSTEM 5
TAMPERING WARNING 6
VEHICLE IDENTIFICATION NUMBER
(V I N ) (FRAME NUMBER)7
INFORMATION CONTAINED IN
THE VEHICLE IDENTIFICATION NUMBER 7
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POSITION OF THE WARNING ADHESIVE
LABELS 8
CALIFORNIA EVAPORATIVE EMISSION
SYSTEM 12
aprilia s p a EMISSION CONTROL SYSTEM
WARRANTY STATEMENT 13
MANUFACTURER’S WARRANTY
COVERAGE 13
OWNER’S WARRANTY
RESPONSIBILITIES 13
aprilia s p a LIMITED WARRANTY ON
EMISSION CONTROL SYSTEM14
GENERAL INSTRUCTIONS 16
GENERAL SUMMARY 17
BASIC SAFETY RULES 18
CLOTHING 23
ACCESSORIES 24
LOAD 24
ARRANGEMENT OF THE MAIN ELEMENTS 26
LOCATION OF INSTRUMENTS/CONTROLS 28
INSTRUMENTS AND INDICATORS 28
INSTRUMENTS AND INDICATORS TABLE 29
MAIN INDEPENDENT CONTROLS 30
CONTROLS ON LEFT HANDLEBAR 30
CONTROLS ON RIGHT HANDLEBAR 30
IGNITION SWITCH 31
STEERING LOCK 31
AUXILIARY EQUIPMENT 32
DIGITAL CLOCK32
BAG HOOK 32
ANTITHEFT HOOK 33
UNLOCKING/LOCKING THE SEAT33
GLOVE COMPARTMENT 34
ADJUSTABLE PASSENGER SEAT34
TOOL KIT 34
MAIN COMPONENTS 35
FUEL 35
LUBRICANTS36
BRAKES 36
BRAKE FLUID – Recommendations 37
DISK BRAKES 37
COOLANT38
TIRES 40
EXHAUST MUFFLER/EXHAUST SILENCER 41
PRELIMINARY CHECKING OPERATIONS 44
PRE-RIDE CHECKS CHART 44
STARTING 45
MOVING OFF AND RIDING 47
RUNNING-IN 49
STOPPING 49
PARKING 49
PLACING THE VEHICLE ON THE STAND 50
SUGGESTIONS TO PREVENT THEFT 51
MAINTENANCE 51
PERIODIC MAINTENANCE CHART 53
IDENTIFICATION DATA 55
CHECKING AND TOPPING UP ENGINE OIL
LEVEL 56
AIR FILTER 57
CHECKING THE BRAKE PADS FOR WEAR 58
INSPECTING THE FRONT AND REAR
SUSPENSIONS 59
ADJUSTING THE REAR SUSPENSION 59
REMOVING THE CENTRAL INSPECTION
COVER 60
REMOVING THE CENTRAL FAIRING 60
REMOVING THE FRONT COVER 61
REMOVING THE FRONT INSPECTION
COVER 61
IDLING ADJUSTMENT62
ADJUSTING THE THROTTLE TWISTGRIP 62
SPARK PLUG 63
BATTERY 64
LONG INACTIVITY OF THE BATTERY64
EXTRACTING THE BATTERY CASE 65
CHECKING AND CLEANING
THE TERMINALS 65
REMOVING THE BATTERY 65
CHECKING BATTERY FLUID LEVEL 66
CHARGING THE BATTERY 66
INSTALLING THE BATTERY 66
CHANGING THE FUSES 67
HORIZONTAL ADJUSTMENT OF THE
HEADLIGHT BEAM 68
BULBS 68
CHANGING THE TURN INDICATOR
BULBS 68
CHANGING THE HEADLIGHT BULBS 69
CHANGING THE TAIL LIGHT BULBS 70
TRANSPORT 71
DRAINING THE FUEL TANK 71
CLEANING 72
LONG PERIODS OF INACTIVITY 73
TECHNICAL DATA 74
LUBRICANT CHART 77
WIRING DIAGRAM – Scarabeo 250 78
KEY TO WIRING DIAGRAM – Scarabeo 250 79
AUTHORIZED DEALERS AND SERVICE
CENTERS80
4 4 5 Fans 99
4 4 6 Boards 107
4 4 7 Sensors 121
4 4 8 Heaters/Thermistors 135
4 4 9 Carriage Mechanism 140
4 4 10 Paper Feed Mechanism 150
4 4 11 Ink System Mechanism 153
4 4 12 Take-Up Reel Unit 172
Chapter 5 ADJUSTMENT
5 1 Overview 180
5 1 1 Precautions 180
5 1 2 Adjustment Items and the Order by Repaired Part 181
5 1 3 Description of Adjustments 184
NOTE This manual is an important and integral part of your vehicle. Keep it with your vehicle at all times, even if your vehicle is resold. aprilia has prepared this manual to supply you, the user, with correct and current information. However, since aprilia constantly improves the design of its vehicles, there may be slight discrepancies between your vehicle and the material given in this manual. If you have any questions about your vehicle, contact your Local aprilia Dealer for the latest technical information available from the factory. For tests and repairs not expressly described in this manual, to purchase aprilia genuine spare parts, accessories, and other products, and for help with specific problems, please contact your Local aprilia Dealer or service center. These professionals will be able to promptly and accurately help. Thank you for choosing aprilia. Have a great ride! This manual is copyrighted in all countries, and reproduction of any part or the whole by any means in print or electronic is strictly prohibited. INTRODUCTION This manual is divided into sections, chapters and paragraphs, according to subject. The procedures described are laid out in single operation, and each operation is indicated by a u. The numbered parts shown in the figures are identified in the text with the number in parentheses or with the symbol representing them. Example: section
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