Aprilia Sr50 Sr 50 2009 Workshop Repair Service Manual
FILE DETAILS:
Aprilia Sr50 Sr 50 2009 Workshop Repair Service Manual
FILE TYPE:PDF
DOWNLOADABLE:YES
MANUAL LANGUAGE:ENGLISH
PAGES:193
DESCRIPTION:
- Aprilia Sr50 Sr 50 2009 Workshop Repair Service Manual
- This manual supplies the main information for normal servicing procedures. The information and illustrations contained in this manual are updated to the moment of its publication. This publication is intended for the aprilia Dealers and their qualified engineers; many notions were voluntarily omitted, because they were considered superfluous.
- Since it is not possible to include complete mechanical information in this publication, the persons using this manual must have a basic mechanical training and a basic knowledge of the procedures regarding motor vehicles repair systems. Without this knowledge, the repair or servicing of the vehicle may be ineffective or even dangerous.
- The manual does not describe all the procedures for the repair and servicing of the vehicle in detail, therefore it is important to be particularly careful, in order to avoid any damage to components and persons.
- In order to grant its customers more and more satisfaction in the use of the vehicle, aprilia s.p.a. will keep improving its products and the relevant documentation. The main technical modifications and the modifications in the vehicle repair procedures are communicated to all aprilia Outlets and Branches the world over. These modifications will be described in the successive editions of this manual.
TABLE OF CONTENTS:
Aprilia Sr50 Sr 50 2009 Workshop Repair Service Manual
FOREWORD 7
SAFETY WARNINGS 7
GENERAL SAFETY RULES 7
CARBON MONOXIDE 7
GASOLINE 7
HOT COMPONENTS 7
USED ENGINE OIL 8
BRAKE FLUID 8
COOLANT 8
BATTERY HYDROGEN GAS AND ELECTROLYTE 8
PRECAUTIONS AND GENERAL INFORMATIONS 8
HOW TO USE
YOUR SERVICE AND REPAIR MANUAL 9
ELECTRICAL CONNECTORS 11
GENERAL SPECIFICATIONS
OF THE DRIVING TORQUES 11
TECHNICAL DATA 15
DRIVING TORQUE 17
LUBRICANT CHART 19
TROUBLESHOOTING 26
REGULAR SERVICE INTERVALS CHART 29
IDENTIFICATION DATA 31
ARRANGEMENT OF THE MAIN ELEMENTS 31
ARRANGEMENT OF THE INSTRUMENTS 33
INSTRUMENTS AND INDICATORS 33
CHECKING THE OPERATION
OF THE ACCELERATOR CONTROL 33
IDLING ADJUSTMENT 35
ADJUSTING THE ACCELERATOR CONTROL 37
FAIRINGS 39
REMOVING THE PASSENGER GRAB HANDLE 39
REMOVING THE NUMBER PLATE-HOLDER 39
REMOVING THE LOWER GUARD
OF THE REAR PART OF THE FAIRING 39
REMOVING THE REAR PART OF THE FAIRING 39
REMOVING THE RIGHT AND LEFT INSPECTION COVERS 41
REMOVING THE LOWER SHIELD COVER 41
REMOVING THE FRONT INNER SHIELD 43
REMOVING THE FRONT COVER 43
REMOVING THE FOOTBOARD 45
REMOVING THE FRONT MUDGUARD 45
REMOVING THE REAR-VIEW MIRRORS 47
REMOVING THE HANDLEBAR COVER 47
REMOVING THE CRASH HELMET COMPARTMENT
complete with saddle 49
REMOVING THE FRONT SHIELD COVER 49
REMOVING THE REAR MUDGUARD 51
REMOVING THE COVER
OF THE REAR PART OF THE FAIRING 51
REMOVING THE FRONT OUTER SHIELD 53
REMOVING THE LOWER SHIELD 53
FUEL TANK 55
FUEL 55
CHECKING THE VACUUM TAP 57
DRAINING THE FUEL TANK 57
REMOVING THE VACUUM TAP 59
CHECKING THE FUEL LEVEL GAUGE UNIT 61
REMOVING THE FUEL LEVEL GAUGE UNIT 61
REMOVING THE COMPLETE FUEL TANK 61
2 STROKE OIL TANK 63
CHECKING 63
DRAINING 63
REMOVAL 63
BLEEDING THE 2 STROKE OIL TANK 65
COOLING SYSTEM 67
COOLANT 67
CHECKING THE COOLANT LEVEL
AND TOPPING UP 69
DRAINING THE COOLANT SYSTEM 71
CHANGING THE COOLANT 73
BLEEDING THE COOLANT SYSTEM 75
REMOVING THE RADIATOR 77
REMOVING THE COOLANT PUMP 77
REMOVING THE EXPANSION TANK 79
REMOVING
THE COOLANT TEMPERATURE TERMISTOR 79
BULBS 81
HEADLIGHT BULBS 81
ADJUSTING THE VERTICAL HEADLIGHT BEAM 81
HORIZONTAL ADJUSTMENT OF THE HEADLIGHT BEAM
(for the countries where required) 83
CHANGING THE HEADLIGHT BULBS 85
CHANGING THE HEADLIGHT BULBS 85
REMOVING THE HEADLIGHT 87
FRONT DIRECTION INDICATOR 87
CHANGING THE BULBS 87
REMOVING THE WHOLE INDICATOR 87
REAR DIRECTION INDICATOR 89
CHANGING THE BULBS 89
REMOVING THE COMPLETE DIRECTION INDICATOR 89
REAR LIGHT 91
CHANGING THE BULBS 91
REMOVING THE REAR LIGHT 91
CHANGING
THE NUMBER PLATE BULB
93
DASHBOARD 93
CHANGING THE BULBS 93
REMOVING THE COMPLETE DASHBOARD 95
REMOVING THE DASHBOARD GLASS 95
ELECTRIC CONTROL SUPPORTS 95
REMOVING THE HANDLEBAR CONTROLS 95
BRAKE FLUID – recommendations 97
DISC BRAKES 101
CHECKING 101
TOPPING UP 103
REAR DRUM BRAKE 105
ADJUSTING THE BRAKE 105
FRONT WHEEL 107
DISASSEMBLY 107
CHECKING 107
REASSEMBLY 109
REAR WHEEL 111
DISASSEMBLY 111
GREASING THE REAR BRAKE CAM PIN# 113
BRAKE CALIPERS 115
REMOVING THE FRONT BRAKE CALIPER 115
REMOVING THE REAR BRAKE CALIPER 117
BRAKE PADS 119
CHECKING WEAR OF THE BRAKE PADS 119
CHANGING THE BRAKE PADS 119
BLEEDING THE BRAKING SYSTEM 121
BRAKE SHOES 123
CHECKING THE SHOE WEAR 123
CHANGING THE SHOES 123
TRANSMISSION 125
CHECKING THE TRANSMISSION OIL LEVEL 125
CHANGING THE TRANSMISSION OIL 127
CHECKING THE ENGINE FULCRUM AXIS 129
WHEELS / TYRES 129
INSPECTING THE WHEELS 129
TYRES 131
TYRE PRESSURE 133
STEERING TUBE 135
CHECKING THE BEARING SLACK 135
ADJUSTING THE BEARING SLACK 135
REMOVING THE STEERING TUBE BEARINGS 137
FRONT FORK 139
CHECKING THE FORK OIL LEVEL 139
REMOVING THE COMPLETE FORK 139
REMOVING
THE TUBE/WHEEL-HOLDER UNIT (with installed fork) 141
DISASSEMBLING THE TUBE/WHEEL-HOLDER 141
REAR SUSPENSION 143
REMOVAL 143
EXHAUST SILENCER 143
DISASSEMBLY 143
AIR CLEANER 145
REMOVAL 145
CLEANING THE AIR FILTER 145
IGNITION SWITCH / STEERING LOCK 145
REMOVAL 145
BATTERY 147
CHECKING THE ELECTROLYTE LEVEL 149
RECHARGING THE BATTERY 149
LONG INACTIVITY OF THE BATTERY 151
ENGINE 153
REMOVING THE ENGINE FROM THE FRAME 153
ENGINE (liquid-cooled version) 157
REMOVING THE ENGINE FROM THE FRAME 157
ENGINE CONNECTION LINK 159
REMOVAL 159
ELECTRICAL SYSTEM 163
CONTENTS 163
SCREENSHOT OF THE MANUAL:
VIDEO PREVIEW:
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⦁ This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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