Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA/.U.S.EPA Tier 4i Workshop Manual – PDF DOWNLOAD
ARX 36-2 KU St IIIA / T4i Product Identification Number 3000000
ARX 40-2 KU St IIIA / T4i Product Identification Number 3004569
ARX 45-2 KU St IIIA / T4i Product Identification Number 3004565
FILE DETAILS:
Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA/.U.S.EPA Tier 4i Workshop Manual – PDF DOWNLOAD
Language : English
Pages : 340
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA/.U.S.EPA Tier 4i Workshop Manual – PDF DOWNLOAD
1 Introduction ........................................................... 9 1.1 About this workshop manual........................................ 12 1.1.1 Who is the workshop manual intended for......................... 12 1.1.2 Purpose......................................................... 12 1.1.3 Applicability of the workshop manual............................ 12 1.1.4 Validity of the workshop manual................................. 12 2 Safety measures and instructions........................................ 13 2.1 Safety rules...................................................... 14 2.2 Environmental and hygiene principles.............................. 17 2.3 Fire prevention................................................... 18 2.4 Claim conditions and disclaimer of liability...................... 18 3 Specification manual.................................................... 19 3.1 Basic data........................................................ 20 3.2 Dimensioned drawing of the machine................................ 22 3.3 Technical data.................................................... 24 4 Specification of operating fluids....................................... 27 4.1.1 Engine oil ..................................................... 28 4.1.2 Fuel............................................................ 29 4.1.3 Coolant......................................................... 30 4.1.4 Hydraulic oil................................................... 31 4.1.5 Lubricating grease.............................................. 31 4.1.6 Emulsion ....................................................... 31 4.1.7 Fillings........................................................ 32 5 Frame................................................................... 33 5.1 Description of basic elements..................................... 35 5.4 Mechanical parts.................................................. 36 5.4.1 Replacement of swinging support joint head...................... 36 5.4.2 Replacement of swinging joint bearing........................... 37 5.4.3 Lubrication of steering piston bearing.......................... 37 5.4.4 Dashboard (screws).............................................. 38 5.4.5 Gas pressure spring............................................. 38 5.4.6 Disassembly/replacement of engine bonnet........................ 39 5.4.7 Swinging support................................................ 41 5.4.8 Replacement of joint head....................................... 41 5.4.9 Swinging joint.................................................. 54 5.4.10 Replacement of bearing......................................... 54 5.5 Fuel tank......................................................... 64 5.5.1 Fuel level check................................................ 64 5.5.2 Fuel replenishment.............................................. 64 5.5.3 Fuel drainage................................................... 65 5.5.4 Cleaning the fuel tank.......................................... 65 5.6 Hydraulic tank.................................................... 66 5.6.1 Check of the hydraulic oil level................................ 66 5.6.2 Hydraulic oil replenishment..................................... 66 5.6.3 Hydraulic oil drainage.......................................... 67 5.6.4 Hydraulic oil filter replacement................................ 68 5.6.6 Ventilation filter replacement.................................. 69 5.7 Water tank........................................................ 70 5.7.1 Water tank removal.............................................. 70 5.9 Sprinkling........................................................ 72 5.9.2 Cleaning accessories............................................ 72 5.9.3 Sprinkling device............................................... 72 5.9.4 Sprinkling with shut-off valve.................................. 73 5.9.5 Scraper......................................................... 73 5.10 ROPS lifting and lowering........................................ 74 5.10.1 Raising and lowering of the ROPS with a plastic canopy......... 78 5.10.2 Lowering and raising of the plastic canopy..................... 84 6 Cab and platform........................................................ 87 6.1 Description of basic elements..................................... 89 6.3 Electrical installation........................................... 90 6.3.1 Steering column................................................. 90 6.3.2 Output layout on the steering pillar............................ 90 6.3.3 Relays and fuses in the engine compartment...................... 91 6.3.4 Dashboard....................................................... 91 6.3.5 Multifunctional display (A4).................................... 92 6.3.6 Control lever panel............................................. 93 6.3.7 Other components................................................ 93 6.3.7.1 Control unit of the machine A3................................ 93 6.4 Mechanical parts.................................................. 94 7 Front drum.............................................................. 95 7.1 Description of basic elements..................................... 96 7.2 Hydraulic parts................................................... 97 7.2.1 Overview of hydraulic hoses..................................... 97 7.3 Mechanical parts.................................................. 98 7.3.1 Replacement of vibration unit bearings ......................... 98 7.3.1.1 Drum removal ................................................. 98 7.3.1.2 Mounting of the vibrator shaft................................116 7.3.1.3 Removal of the vibrator shaft:................................124 7.3.1.4 Installation of the roller drum...............................124 7.3.1.5 Roller drum ballast...........................................144 8 Rear drum...............................................................147 8.1 Description of basic elements.....................................148 8.2 Hydraulic parts...................................................149 8.2.1 Overview of hydraulic hoses.....................................149 8.4 Mechanical parts..................................................150 8.4.1 Replacement of vibration unit bearings..........................150 8.4.1.1 Drum removal..................................................150 8.4.1.2 Drum disassembly..............................................155 8.4.1.3 Drum assembly.................................................163 9 Front axle (not part of machine equipment)..............................181 10 Rear axle..............................................................183 10.1 Description of basic elements....................................184 10.4 Mechanical parts.................................................185 10.4.1 Replacement of travel motor at the pneumatic axle..............185 11 Travel.................................................................191 11.1 Description of basic elements....................................192 11.2 Hydraulic parts..................................................193 11.2.1 Brake test.....................................................193 11.2.1.1 Check of the parking brake...................................193 11.2.1.2 Check of the emergency brake.................................194 11.2.1.3 Check of the service brake...................................195 12 Vibration..............................................................197 12.1 Description of basic elements....................................198 13 Steering...............................................................199 13.1 Description of basic elements....................................200 14 Cooling................................................................201 14.1 Description of basic elements....................................202 14.2 Hydraulic parts..................................................203 14.2.1 Hydraulic oil cooler cleaning..................................203 14.4 Mechanical parts.................................................204 14.4.1 Coolant and check of coolant level.............................204 14.4.1.1 Coolant level check..........................................204 14.4.1.2 Coolant replenishment........................................205 14.4.1.3 Cooler cleaning..............................................205 15 Engine.................................................................207 15.1 Description of basic elements....................................208 15.1.1 Overview of engine compartment.................................208 15.1.2 Kubota engine servicing........................................209 15.3 Electrical installation..........................................210 15.3.1 Steering pillar fuses..........................................210 15.4 Mechanical parts.................................................211 15.4.1 Fuel filter element............................................211 15.4.2 Water separator filter element.................................211 15.4.3 Engine oil.....................................................212 15.4.3.1 Check of engine oil level....................................212 15.4.3.2 Engine oil replenishment.....................................213 15.4.3.3 Engine oil draining..........................................214 15.4.3.4 Engine oil filter replacement................................215 15.4.4 Inlet air filter...............................................217 15.5 Hydraulic oil temperature sensor replacement.....................219 16 Optional equipment.....................................................225 16.1 List of optional equipment.......................................226 17 General procedures.....................................................227 17.2 Electrical installation..........................................228 17.2.1 Travel pump magnetic coil check................................228 17.2.2 Preparation for welding works..................................230 17.2.3 Starting the battery by means of another battery (jumping) ....231 17.2.4 Charging the battery with a charger............................232 17.2.5 Long-term storage..............................................232 17.2.6 Battery replacement............................................233 17.2.7 Lamp replacement...............................................234 17.2.7.1 Front lamp replacement.......................................234 17.2.7.2 Rear lamp replacement........................................235 17.4 Calibration and setting (calibration mode).......................236 17.4.1 Calibration mode...............................................237 17.4.2 Calibration of the minimum current of travel coils.............240 18 Troubleshooting........................................................243 18.1 SW error diagnostics.............................................244 18.1.1 Error codes....................................................244 18.2 Pressure check...................................................250 18.2.1 Pressure check and adjustment..................................250 18.2.1.1 Vibration control valve......................................250 18.2.2 Steering pressure setting......................................251 18.2.3 Steering valve.................................................251 18.2.4 Maximum pressure of vibration control valve....................252 18.2.5 Travel pump check..............................................252 18.2.5.1 Supply pressure check........................................252 18.2.5.2 Travel pressure check........................................253 18.2.7 Travel pump zero position adjustment...........................255 18.2.7.1 Travel pump magnetic coil check..............................256 18.2.8 Travel pump servo block check..................................258 18.2.9 Edge cutter valve..............................................264 18.2.10 Introduction..................................................268 18.2.11 Brake valve magnetic coil check...............................269 18.2.12 Quantity divider check........................................270 18.2.13 Vibration control valve.......................................273 18.2.13.1 Pressure valve..............................................273 18.2.13.2 Magnetic coil...............................................277 18.2.14 Travel controller.............................................278 18.2.14.1 Travel controller replacement...............................278 18.2.12.2 Switch check and replacement................................280 18.2.15 Electronics replacement.......................................283 18.2.16 Brake test....................................................287 18.2.16.1 Check of the parking brake..................................287 18.2.16.2 Check of the emergency brake................................287 18.2.16.3 Check of the service brake..................................287 19 Annexes................................................................289 19.1 Hydraulic system.................................................290 19.1.1 Travel pump zero position adjustment...........................290 19.1.1.1 Travel pump magnetic coil check..............................291 19.2 Wiring diagram...................................................294 19.3 Electric installations cable harnesses...........................300 19.4 Hydraulic system diagram ARX 36-2, ARX 40-2, ARX 45-2............328 19.5 Hydraulic system diagram ARX 36-2C, ARX 45-2C....................330 19.7 Workshop jigs....................................................332 19.7.1 Tools..........................................................332 19.7.2 Special tools for the drum.....................................332 19.7.3 Special tool for measuring the speed and frequency.............335 19.7.4 Special tool for magnetic coil check...........................335 19.8 Miscellaneous....................................................335
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