Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA/.U.S.EPA Tier 4i Workshop Manual – PDF DOWNLOAD
ARX 36-2 KU St IIIA / T4i Product Identification Number 3000000
ARX 40-2 KU St IIIA / T4i Product Identification Number 3001683
ARX 45-2 KU St IIIA / T4i Product Identification Number 3001685
FILE DETAILS:
Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA/.U.S.EPA Tier 4i Workshop Manual – PDF DOWNLOAD
Language : English
Pages :336
Downloadable : Yes
File Type : PDF
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TABLE OF CONTENTS:
Ammann ARX 36-2 ARX 40-2 ARX 45-2 Tandem Roller Kubota V2403-M-E3B EU Stage IIIA/.U.S.EPA Tier 4i Workshop Manual – PDF DOWNLOAD
1 Introduction ........................................................... 9 1.1 About this workshop manual........................................ 12 1.1.1 Who is the workshop manual intended for......................... 12 1.1.2 Purpose......................................................... 12 1.1.3 Applicability of the workshop manual............................ 12 1.1.4 Validity of the workshop manual................................. 12 2 Safety measures and instructions........................................ 13 2.1 Safety rules...................................................... 14 2.2 Environmental and hygiene principles.............................. 17 2.3 Fire prevention................................................... 18 2.4 Claim conditions and disclaimer of liability...................... 18 3 Specification manual.................................................... 19 3.1 Basic data........................................................ 20 3.2 Dimensioned drawing of the machine................................ 22 3.3 Technical data.................................................... 24 4 Specification of operating fluids....................................... 27 4.1.1 Engine oil ..................................................... 28 4.1.2 Fuel............................................................ 29 4.1.3 Coolant......................................................... 30 4.1.4 Hydraulic oil................................................... 31 4.1.5 Lubricating grease.............................................. 31 4.1.6 Emulsion ....................................................... 31 4.1.7 Fillings........................................................ 32 5 Frame................................................................... 33 5.1 Description of basic elements..................................... 35 5.4 Mechanical parts.................................................. 36 5.4.1 Replacement of swinging support joint head...................... 36 5.4.2 Replacement of swinging joint bearing........................... 37 5.4.3 Lubrication of steering piston bearing.......................... 37 5.4.4 Dashboard (screws).............................................. 38 5.4.5 Gas pressure spring............................................. 38 5.4.6 Disassembly/replacement of engine bonnet........................ 39 5.4.7 Swinging support................................................ 41 5.4.8 Replacement of joint head....................................... 41 5.4.9 Swinging joint.................................................. 54 5.4.10 Replacement of bearing......................................... 54 5.5 Fuel tank......................................................... 64 5.5.1 Fuel level check................................................ 64 5.5.2 Fuel replenishment.............................................. 64 5.5.3 Fuel drainage................................................... 65 5.5.4 Cleaning the fuel tank.......................................... 65 5.6 Hydraulic tank.................................................... 66 5.6.1 Check of the hydraulic oil level................................ 66 5.6.2 Hydraulic oil replenishment..................................... 66 5.6.3 Hydraulic oil drainage.......................................... 67 5.6.4 Hydraulic oil filter replacement................................ 68 5.6.6 Ventilation filter replacement.................................. 69 5.7 Water tank........................................................ 70 5.7.1 Water tank removal.............................................. 70 5.9 Sprinkling........................................................ 72 5.9.2 Cleaning accessories............................................ 72 5.9.3 Sprinkling device............................................... 72 5.9.4 Sprinkling with shut-off valve.................................. 73 5.9.5 Scraper......................................................... 73 5.10 ROPS lifting and lowering........................................ 74 6 Cab and platform........................................................ 77 6.1 Description of basic elements..................................... 79 6.3 Electrical installation........................................... 80 6.3.1 Steering column................................................. 80 6.3.2 Output layout on the steering pillar............................ 80 6.3.3 Relays and fuses in the engine compartment...................... 81 6.3.4 Dashboard....................................................... 81 6.3.5 Multifunctional display (A4).................................... 82 6.3.6 Control lever panel............................................. 83 6.3.7 Other components................................................ 83 6.3.7.1 Control unit of the machine A3................................ 83 6.4 Mechanical parts.................................................. 84 7 Front drum.............................................................. 85 7.1 Description of basic elements..................................... 86 7.2 Hydraulic parts................................................... 87 7.2.1 Overview of hydraulic hoses..................................... 87 7.3 Mechanical parts.................................................. 88 7.3.1 Replacement of vibration unit bearings ......................... 88 7.3.1.1 Drum removal ................................................. 88 7.3.1.2 Mounting of the vibrator shaft................................106 7.3.1.3 Removal of the vibrator shaft:................................114 7.3.1.4 Installation of the roller drum...............................114 7.3.1.5 Roller drum ballast...........................................134 8 Rear drum...............................................................137 8.1 Description of basic elements.....................................138 8.2 Hydraulic parts...................................................139 8.2.1 Overview of hydraulic hoses.....................................139 8.4 Mechanical parts..................................................140 8.4.1 Replacement of vibration unit bearings..........................140 8.4.1.1 Drum removal..................................................140 8.4.1.2 Drum disassembly..............................................145 8.4.1.3 Drum assembly.................................................153 9 Front axle (not part of machine equipment)..............................171 10 Rear axle..............................................................173 10.1 Description of basic elements....................................174 10.4 Mechanical parts.................................................175 10.4.1 Replacement of travel motor at the pneumatic axle..............175 11 Travel.................................................................181 11.1 Description of basic elements....................................182 11.2 Hydraulic parts..................................................183 11.2.1 Brake test.....................................................183 11.2.1.1 Check of the parking brake...................................183 11.2.1.2 Check of the emergency brake.................................184 11.2.1.3 Check of the service brake...................................185 12 Vibration..............................................................187 12.1 Description of basic elements....................................188 13 Steering...............................................................189 13.1 Description of basic elements....................................190 14 Cooling................................................................191 14.1 Description of basic elements....................................192 14.2 Hydraulic parts..................................................193 14.2.1 Hydraulic oil cooler cleaning..................................193 14.4 Mechanical parts.................................................194 14.4.1 Coolant and check of coolant level.............................194 14.4.1.1 Coolant level check..........................................194 14.4.1.2 Coolant replenishment........................................195 14.4.1.3 Cooler cleaning..............................................195 15 Engine.................................................................197 15.1 Description of basic elements....................................198 15.1.1 Overview of engine compartment.................................198 15.1.2 Kubota engine servicing........................................199 15.3 Electrical installation..........................................200 15.3.1 Steering pillar fuses..........................................200 15.4 Mechanical parts................................................201 15.4.1 Fuel filter element............................................201 15.4.2 Water separator filter element.................................201 15.4.3 Engine oil.....................................................202 15.4.3.1 Check of engine oil level....................................202 15.4.3.2 Engine oil replenishment.....................................203 15.4.3.3 Engine oil draining..........................................204 15.4.3.4 Engine oil filter replacement................................205 15.4.4 Inlet air filter...............................................207 15.5 Hydraulic oil temperature sensor replacement.....................209 16 Optional equipment.....................................................215 16.1 List of optional equipment.......................................216 17 General procedures.....................................................217 17.2 Electrical installation..........................................218 17.2.1 Travel pump magnetic coil check................................218 17.2.2 Preparation for welding works..................................220 17.2.3 Starting the battery by means of another battery (jumping) ....221 17.2.4 Charging the battery with a charger............................222 17.2.5 Long-term storage..............................................222 17.2.6 Battery replacement............................................223 17.2.7 Lamp replacement...............................................224 17.2.7.1 Front lamp replacement.......................................224 17.2.7.2 Rear lamp replacement........................................225 17.4 Calibration and setting (calibration mode).......................226 17.4.1 Calibration mode...............................................227 17.4.2 Calibration of the minimum current of travel coils.............230 18 Troubleshooting........................................................233 18.1 SW error diagnostics.............................................234 18.1.1 Error codes....................................................234 18.2 Pressure check...................................................240 18.2.1 Pressure check and adjustment..................................240 18.2.1.1 Vibration control valve......................................240 18.2.2 Steering pressure setting......................................241 18.2.3 Steering valve.................................................241 18.2.4 Maximum pressure of vibration control valve....................242 18.2.5 Travel pump check..............................................242 18.2.5.1 Supply pressure check........................................242 18.2.5.2 Travel pressure check........................................243 18.2.7 Travel pump zero position adjustment...........................245 18.2.7.1 Travel pump magnetic coil check..............................246 18.2.8 Travel pump servo block check..................................248 18.2.9 Edge cutter valve..............................................254 18.2.10 Introduction..................................................258 18.2.11 Brake valve magnetic coil check...............................259 18.2.12 Quantity divider check........................................260 18.2.13 Vibration control valve.......................................263 18.2.13.1 Pressure valve..............................................263 18.2.13.2 Magnetic coil...............................................267 18.2.14 Travel controller.............................................268 18.2.14.1 Travel controller replacement...............................268 18.2.12.2 Switch check and replacement................................270 18.2.15 Electronics replacement.......................................273 18.2.16 Brake test....................................................277 18.2.16.1 Check of the parking brake..................................277 18.2.16.2 Check of the emergency brake................................277 18.2.16.3 Check of the service brake..................................277 19 Annexes................................................................279 19.1 Hydraulic system.................................................280 19.1.1 Travel pump zero position adjustment...........................280 19.1.1.1 Travel pump magnetic coil check..............................281 19.2 Wiring diagram...................................................284 19.3 Electric installations cable harnesses...........................291 19.4 Hydraulic system diagram ARX 36-2, ARX 40-2, ARX 45-2............322 19.5 Hydraulic system diagram ARX 36-2C, ARX 45-2C....................324 19.6 Edge cutter hydraulic system diagram.............................326 19.7 Workshop jigs....................................................328 19.7.1 Tools..........................................................328 19.7.2 Special tools for the drum.....................................328 19.7.3 Special tool for measuring the speed and frequency.............331 19.7.4 Special tool for magnetic coil check...........................331 19.8 Miscellaneous....................................................331
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