49RII 49RIII 59R (Lot 4 & LATER) DRILLS XYCOM (Color) Display Manual – CAT Rotary Track Drills MD6640 – PDF DOWNLOAD
DESCRIPTION:
49RII 49RIII 59R (Lot 4 & LATER) DRILLS XYCOM (Color) Display Manual – CAT Rotary Track Drills MD6640 – PDF DOWNLOAD
INTRODUCTION
- This operator’s display is designed to assist a drill operator in efficient operation of the blast hole drill. It gives the user machine data, indicators, and alarms. Some machine setup parameters are also entered through the display.
- An external data logger unit also allows all alarms and faults to be recorded and removed from the drill for office analysis. All servicing and most calibration of the system are to be done only by qualified service personnel.
- This manual is written to help the drill operator understand the working of the display information systemas it pertains to the operator during drill operation. Headings throughout this manual which state “option” apply only to those machines that have the specified option installed.
- The first section of this manual deals with the hardware, including a description of it, how it works and maintenance. The second section covers the software, including a description of each screen.
- This PC display unit is the primarymeans of displayingmachine status information for the operator, production supervisors andmaintenance personnel. The display contains a series of screens, or windows, that provide operational details on all PLC controlled machine functions. Among the types of information displayed, the following categories are very important
1. General machine operating status (normal operation and leveling)
2. Alarm status
3. Fault messages
4. Programmed Drill Control operational status (option)
The display also provides the means to modify, control, and/or monitor the following areas:
1. Lubrication system timing
2. Head position limit set-up
3. Accumulated fault history and motion operating hours
4. PLC input/output operation
5. PLC word, bit, and timer status
6. Programmed Drill Control (option) parameter manipulation
7. Drive test functions
TABLE OF CONTENTS:
49RII 49RIII 59R (Lot 4 & LATER) DRILLS XYCOM (Color) Display Manual – CAT Rotary Track Drills MD6640 – PDF DOWNLOAD
SECTION 1 – HARDWARE (12 Pages)……………………………………………………………………… 1-1
1.1 Hardware Overview…………………………………………………………………………………. 1-1
1.2 Power ……………………………………………………………………………………………………. 1-4
1.3 Hardware Key…………………………………………………………………………………………. 1-4
1.4 Fan ……………………………………………………………………………………………………….. 1-5
1.5 Battery…………………………………………………………………………………………………… 1-6
1.6 Opening the PC……………………………………………………………………………………….. 1-7
1.7 Fuse………………………………………………………………………………………………………. 1-8
1.8 Hot Cathode TFT Bulb Replacement (Display P/N 12330801) ………………………… 1-9
1.9 Cold Cathode TFT Bulb Replacement (Display P/N 12330802)……………………….1-10
1.10 Data Logger Drive and Card ……………………………………………………………………1-11
SECTION 2 – SOFTWARE (91 Pages) ……………………………………………………………………….. 2-1
2.1 Software Overview………………………………………………………………………………….. 2-1
2.2 Bootup (Power Up) ………………………………………………………………………………… 2-1
2.3 Program Control……………………………………………………………………………………… 2-2
2.4 Normal Operational Screens………………………………………………………………………. 2-4
2.4.1 Title Screen……………………………………………………………………………….. 2-4
2.4.2 Main Menu………………………………………………………………………………… 2-5
2.4.3 Operator’s Screen ……………………………………………………………………….. 2-6
2.4.4 Leveling/PropelWindow……………………………………………………………..2-17
2.4.5 Head Calibration Screen (Security: User 6)……………………………………..2-22
2.4.6 Head & Rack Limits Screen (Security: User 2) ………………………………..2-25
2.4.7 Mast Pins Status Screen ………………………………………………………………2-30
2.4.8 Lubrication Screen (Security: User 3) …………………………………………….2-33
2.4.9 Fault Counters / Operating Hours Screen………………………………………..2-36
2.4.10 PDC Operating Parameters-1 Screen (option) ……………………………….2-38
2.4.11 PDC Operating Parameters-2 Screen (option) (Security:User 4) ……….2-40
2.4.12 PDC Operating Display – 1 Screen (option) …………………………………..2-42
2.4.13 PDC Operating Display – 2 Screen (option) …………………………………..2-45
2.5 Test and Status Screens…………………………………………………………………………….2-48
2.5.1 Introduction……………………………………………………………………………….2-48
2.5.2 PLC Bit Display Screen……………………………………………………………….2-49
2.5.3 PLC Word/Bit Display Screen ………………………………………………………2-51
2.5.4 PLC Timer/Counter Display Screen……………………………………………….2-53
2.5.5 Test Display – 1 Screen………………………………………………………………..2-55
2.5.6 Test Display – 2 Screen (Security: User 5) ………………………………………2-57
2.5.7 Hydraulic/Electrical Field Tests Screen (Security: User 7)………………….2-65
2.6 Alarms and Logging…………………………………………………………………………………2-68
2.6.1 Introduction……………………………………………………………………………….2-68
2.6.2 New Alarms Window………………………………………………………………….2-69
2.6.3 Active Alarms Screen ………………………………………………………………….2-71
2.6.4 Alarm History Screen ………………………………………………………………….2-73
2.6.5 All Alarms Screen……………………………………………………………………….2-76
2.6.6 Fault Logging…………………………………………………………………………….2-78
2.7 Setup and Disk Management……………………………………………………………………………………………………….2-80
2.7.1 Introduction……………………………………………………………………………….2-80
2.7.2 Setup Menu……………………………………………………………………….………2-81
2.7.3 Time/Date Window…………………………………………………………………….2-83
2.7.4 Password Window………………………………………………………………………2-85
2.7.5 Option Setup……………………………………………………………………………..2-87
2.7.6 System/Disk Utilities …………………………………………………………………..2-90
2.8 Screen Security……………………………………………………………………………………….2-93
APPENDIX A (3 Pages) ……………………………………………………………………………………………A-1
A.1 AlarmWindow Messages ………………………………………………………………………….A-1
APPENDIX B (1 Page)……………………………………………………………………………………………..B-1
B.1 Screen Security ……………………………………………………………………………………….B-1
APPENDIX C (2 Pages) ……………………………………………………………………………………………C-1
C.1 CMOS Setup…………………………………………………………………………………………..C-1
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49RII 49RIII 59R (Lot 4 & LATER) DRILLS XYCOM (Color) Display Manual – CAT Rotary Track Drills MD6640 – PDF DOWNLOAD
49RII 49RIII 59R (Lot 4 & LATER) DRILLS XYCOM (Color) Display Manual – CAT Rotary Track Drills MD6640 – PDF DOWNLOAD
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.M
