2019 Textron off Road Wildcat XX Service Manual – PDF DOWNLOAD
DESCRIPTION:
2019 Textron off Road Wildcat XX Service Manual – PDF DOWNLOAD
Foreword
This Service Manual contains service, maintenance, and troubleshooting information for the 2019 Wildcat XX. The complete manual is designed to aid service personnel in service-oriented applications.
- This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
- This service manual is designed primarily for use by a CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools.
- NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. When replacement of parts is necessary, use only genuine parts. They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description.
- All publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol !WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death. A CAUTION identifies unsafe practices which may result in vehicle-related damage.
- Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity.
- At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because products are constantly refined and improved, no retroactive obligation is incurred.
- TABLE OF CONTENTS:
2019 Textron off Road Wildcat XX Service Manual – PDF DOWNLOAD
General Information/Foreword 2
Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Drive Belt Break-In Procedure 4
Gasoline — Oil — Lubricant 4
Preparation for Storage 5
Preparation after Storage 6
Periodic Maintenance/Tune-Up 7
Air Filter 7
Spark Arrester 8
Valve/Tappet Clearance 8
Testing Engine Compression 8
Spark Plugs 9
Engine Oil — Filter 9
Front Differential — Transaxle Lubricant/Fluid 10
Headlight — Taillight — Brake Light 11
Hydraulic Brake System 14
Burnishing Brake Pads 15
Replacing V-Belt 15
Steering/Body/Controls 17
Hood/Rear Cargo Tray/Grille 17
Body Panels 18
Front Wheel Alignment 23
Shift Lever 23
Shift Cable 24
LCD Gauge 25
Exhaust System 25
Seats 27
Doors 28
Deluxe Bimini Top 29
Front Bumper 29
Rear Bumper 29
Troubleshooting 30
Engine 31
Removing Engine 31
Installing Engine 34
Servicing 38
Disassembling 38
Servicing Components 43
Assembling 51
Assembly Schematic 59
Troubleshooting 61
Servicing Clutch Components 63
Fuel/Lubrication/Cooling 69
Gas Tank 69
Oil Pump 70
Fuel Pump 70
Fuel/Vent Hoses 70
Liquid Cooling System 70
Radiator 71
Thermostat 73
Fans 73
Water Pump 74
Troubleshooting 76
Electrical System 77
Battery 77
Electronic Power Steering (EPS) 78
Ignition Switch 80
Ignition Coils 80
Accessory Receptacle/Connector 81
Switches 81
Fan Motors 83
Front Drive Actuator 84
Lights 84
Power Distribution Module (PDM) 86
EFI Sensors/Components 86
Starter Motor 92
Starter Relay 93
Alternator/Regulator/ Rectifier/Stator 94
Electronic Control Module (ECM) 96
Gauge Diagnostic Menu 96
Diagnostic Trouble Codes (DTC) 99
Troubleshooting 102
Drive and Brake Systems 103
Front Drive Coupler 103
Front Differential 106
Drive Axles 115
Transaxle 120
Driveshaft/Carrier Bearing 135
Hydraulic Brake Caliper (Front Shown) 139
Master Cylinder Assembly 141
Disc Brake 142
Troubleshooting 143
Suspension 144
Shock Absorbers 144
Front A-Arms 145
Rear Trailing Arms 149
Front Sway Bar 153
Rear Sway Bar 154
Wheels and Tires 155
Troubleshooting 155
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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