2019 Textron off Road prowler pro Crew Service Manual – PDF DOWNLOAD
DESCRIPTION:
2019 Textron off Road prowler pro Crew Service Manual – PDF DOWNLOAD
Foreword
This Textron Off Road Service Manual contains service, maintenance, and troubleshooting information for the 2019 Prowler Pro Crew. The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
- This service manual is designed primarily for use by a CatMaster Basic Level service technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary.
- When replacement of parts is necessary, use only genuine parts. They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. All publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol !WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death. A CAUTION identifies unsafe practices which may result in vehicle-related damage.
- Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Textron Off Road constantly refines and improves its products, no retroactive obligation is incurred.
TABLE OF CONTENTS:
2019 Textron off Road prowler pro Crew Service Manual – PDF DOWNLOAD
General Information/Foreword 2
Specifications 2
Torque Specifications 3
Torque Conversions (ft-lb/N-m) 4
Gasoline — Oil — Lubricant 4
Preparation for Storage 5
Preparation after Storage 6
Periodic Maintenance/Tune-Up 7
CVT Air Inlet 7
Engine Air Filter 7
Valve Clearance 10
Spark Plug 11
Muffler/Spark Arrester 11
Engine Oil — Filter 11
Front Differential Lubricant — Transaxle Fluid 12
Driveshaft/Coupling 13
Headlight — Taillight/ Brake Light 13
Shift Cable 16
Hydraulic Brake System 17
Burnishing Brake Pads 19
Checking/Replacing Drive Belt 19
Steering/Body/Controls 22
Steering Wheel 22
Steering System 22
Steering Knuckles 29
Accelerator Pedal 31
Throttle Cable 31
Shift Lever 31
Shift Cable 33
LCD Gauge 35
Front Wheel Alignment 35
Hood 36
Front Fenders/Fender Flares 39
Side Panels 42
Doors 46
Roof (Ranch Edition) 46
Front Bumper 47
Rear Bumper 48
Dashboard (Mid/Upper) 51
Dashboard (Lower) 53
Splash Panel 55
Skid Plates 56
Muffler 56
Cargo Box 56
Seats 57
Behind-the-Seat Storage Box Panel 61
Rear Seat Base 64
Troubleshooting 66
Engine 67
Removing Engine 67
Cylinder Head and Related Components 72
Removing Cylinder Head and Related Components 72
Servicing Left-Side Components 91
Engine Block and Components 100
Installing Engine 102
Troubleshooting 106
Fuel/Lubrication/Cooling 108
Throttle Body 108
Gas Tank 108
Oil Filter/Oil Pump 109
Liquid Cooling System 110
Troubleshooting 115
Electrical System 116
Battery 116
Electronic Power Steering (EPS) 116
Ignition Switch 118
Ignition Coils 118
Accessory Receptacle/Connector 119
Switches 119
Fan Motor 122
Lights 122
Power Distribution Module (PDM) 123
EFI Sensors/Components 124
Winch 130
Starter Motor 131
Starter Relay 132
Alternator/Regulator 133
Electronic Control Module (ECM) 134
Gauge Diagnostic Menu 134
Diagnostic Trouble Codes (DTC) 138
Wiring Diagram 142
Troubleshooting 143
Drive System 144
Front Drive Actuator 144
Front Differential 145
Drive Axles 156
Transaxle 159
Carrier Bearing 177
Hub/Brake Disc 181
Hydraulic Brake Caliper 183
Troubleshooting Drive System 187
Troubleshooting Brake System 187
Suspension 188
Shock Absorbers 188
Front A-Arms 190
Rear A-Arms 193
Wheels and Tires 195
Troubleshooting 196
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- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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Sam –
quick and to the point