2018 Harley-Davidson Softail Electrical Diagnostic Manual – PDF DOWNLOAD
FILE DETAILS:
2018 Harley-Davidson Softail Electrical Diagnostic Manual – PDF DOWNLOAD
Language : English
Pages : 735
Downloadable : Yes
File Type : PDF
Size: 8.86 MB
IMAGES PREVIEW OF THE MANUAL:
2018 Harley-Davidson Softail Electrical Diagnostic Manual – PDF DOWNLOAD
2018 Harley-Davidson Softail Electrical Diagnostic Manual – PDF DOWNLOAD
TABLE OF CONTENTS:
2018 Harley-Davidson Softail Electrical Diagnostic Manual – PDF DOWNLOAD
Foreword
Foreword
General
How To Use Your Manual
Preparation For Service
Service Bulletins
Use Genuine Replacement Parts
Warnings and Cautions
Product References
Product Registered Marks
H-D U.S.A., LLC Trademark Information
Contents
Initial Diagnostics
Specifications
Specifications
Initial Diagnostics
Description and Operation
Initial Diagnostics
Diagnostics
Retrieving Trouble Codes
Odometer Self-Diagnostics
Code Types
Multiple Trouble Codes
Clearing DTCs
Security Lamp
Check Engine Lamp
Symptoms
DIAGNOSTIC TOOLS
How To Use Diagnostic Tools
DIAGNOSTICS AND TROUBLESHOOTING
Voltage Drop
Wiggle Test
Serial Data
CAN COMMUNICATION
Description and Operation
Components
Communication DTCs and Error Messages
Odometer Self-Diagnostic Inoperative: DTC U0001, U0011, B2274
Description and Operation
Odometer Self-Diagnostic Inoperative: DTC U0001, U0011, B2274
NO VEHICLE POWER OR LOST COMMUNICATION DTCS
Description and Operation
DTC U0100
DTC U0121
No Vehicle Power: DTC U0140
Left Hand Controls Inoperative: DTC U0141
DTC U0142
IM Inoperative: DTC U0156
Tachometer Inoperative: DTC U0157
DTC U0300
Starting and Charging
BATTERY TESTING
General
Voltmeter Test
Battery Diagnostic Test
Load Test
STARTING SYSTEM
Description and Operation
Components
Starter Troubleshooting
Starter Testing
Nothing Clicks
Starter Solenoid Clicks
Starter Spins But Does Not Engage
Starter Stalls or Spins Too Slowly
STARTER OUTPUT DTCS
Description and Operation
DTC B2121
DTC B2122
DTC B2123
DTC B2124
TESTING STARTER ON MOTORCYCLE
Starter Current Draw Test
TESTING STARTER ON BENCH
Free Running Current Draw Test
CHARGING SYSTEM
Description and Operation
Troubleshooting
Low or No Charging
Overcharging
Low Battery After Extended IGN OFF
Battery Runs Down During Use
Battery Charging Tests
ABS VOLTAGE DIAGNOSTICS
Description and Operation
Diagnostics
DTC C0562
DTC C0563
BATTERY AND SYSTEM VOLTAGE DIAGNOSTICS
Description and Operation
DTC P0562
ENGINE STOP SWITCH DTCS
Description and Operation
DTC B2206
DTC B2208
BCM VOLTAGE DTCS
Description and Operation
DTC B2271
DTC B2272
Instruments
Instruments
Description and Operation
IM Theory of Operation
Instrument Diagnostics
FUEL LEVEL DIAGNOSTICS
Description and Operation
DTC P0462
DTC P0463
Trip Odometer Functions Inoperative, DTC B2255
Description and Operation
Trip Odometer Functions Inoperative: DTC B2255
NO INSTRUMENT POWER DIAGNOSTICS
Description and Operation
No Instrument Power
DTC B1200, B1201
INDICATOR LAMPS
Description and Operation
DTC B1214, B1215, B1216
Oil Pressure Lamp Always On, DTC P0522
DTC P0523
Neutral Lamp Always On
Neutral Lamp Inoperative
High Beam Indicator Always On
High Beam Indicator Inoperative
Low Fuel Lamp Inoperative
Turn Signal Indicator Inoperative
Turn Signal Indicator Always On
Accessories, Horn, Lighting and Security
ACC CIRCUIT DIAGNOSTICS
Description and Operation
DTC B2112
DTC B2113, B2114
HORN DIAGNOSTICS
Description and Operation
DTC B2127
DTC B2128, B2129
Horn Inoperative
Cruise Control
Description and Operation
System Operation
Troubleshooting
Cruise Control Inoperative Conditions
Cruise Control
DTC P0577
Turn Signals
Description and Operation
Will Not Cancel Upon Turn Completion, No DTCs
FRONT TURN SIGNAL DIAGNOSTICS
Description and Operation
DTC B2141
DTC B2143, B2144
DTC B2146
DTC B2148, B2149
REAR TURN SIGNAL DIAGNOSTICS
Description and Operation
DTC B2151
DTC B2153, B2154
DTC B2156
DTC B2158, B2159
HEADLAMP DIAGNOSTICS
Description and Operation
Auxiliary Lamps Inoperative: Except Japan
DTC B2106, B2107
Auxiliary Lamps Inoperative: Japan
DTC B2108, B2109
DTC B2132
DTC B2133, B2134
High Beam Headlamp Inoperative, DTC B2131
DTC B2137
DTC B2138, B2139
Low Beam Headlamp Inoperative, DTC B2136
STOP LAMP DIAGNOSTICS
Description and Operation
Stop Lamp Always On: DTC B2223
DTC B2161
DTC B2163, B2164
SWITCH DIAGNOSTICS
Description and Operation
DTC B1103, B1153
DTC B2210, B2212, B2250, B2251, B2253, B2254, B2260, B2261, B2262, B2263
DTC B2259
DTC B2270
Any Hand Control Switch Inoperative
BRAKE SWITCH DIAGNOSTICS
Description and Operation
DTC P0572
RUNNING LAMP DIAGNOSTICS
Description and Operation
Front Running Lamps Inoperative
Rear Running Lamps Inoperative
License Plate Lamp Inoperative
DTC B2168, B2169
SECURITY SYSTEM
Security Lamp
Security Immobilization
Security System Features
Security System Warnings
Arming
Disarming
Alarm
KEY FOB
Description and Operation
Fob Assignment
SIREN
Description and Operation
Siren Chirp Mode Confirmation
SERVICE AND EMERGENCY FUNCTIONS AND CONFIGURATIONS
General
Actuation
Selecting a PIN
Initial PIN Entry
Changing the PIN
Transport Mode
Service Mode
Four-Way Flasher
ALARM DIAGNOSTICS
Description and Operation
DTC B2172
DTC B2173
SECURITY ANTENNA DIAGNOSTICS
Description and Operation
DTC B2176
DTC B2177
DTC B2178
Fails to Disarm
DTC B2183, B2188, B2193, B2198
Description and Operation
DTC B2183
DTC B2188, B2193, B2198
NEUTRAL SWITCH DIAGNOSTICS
Description and Operation
DTC B2218
Engine Management
EFI SYSTEM
General
Electronic Control Module
General
SENSORS AND DRIVERS
Description and Operation
Sensors
Drivers
SYSTEM POWER CIRCUIT DIAGNOSTICS
Description and Operation
DTC B2102
DTC B2103, B2104
FUEL PUMP DIAGNOSTICS
Description and Operation
DTC B2116
DTC B2117
DTC B2118, B2119
TMAP SENSOR DIAGNOSTICS
Description and Operation
DTC P0107
DTC P0108
DTC P0112
DTC P0113
TCA DIAGNOSTICS
Description and Operation
DTC P0120
DTC P0122
DTC P0123
DTC P0220
DTC P0222
DTC P0223
ET SENSOR DIAGNOSTICS
Description and Operation
DTC P0117
DTC P0118
HO2S DIAGNOSTICS
Description and Operation
DTC P0031
DTC P0032
DTC P0051
DTC P0052
DTC P0131
DTC P0132
DTC P0134
DTC P0151
DTC P0152
DTC P0154
FUEL INJECTOR DIAGNOSTICS
Description and Operation
DTC P0261
DTC P0262
DTC P0264
DTC P0265
CKP SENSOR DIAGNOSTICS
Description and Operation
DTC P0371, P0374
KNOCK SENSOR DIAGNOSTICS
Description and Operation
DTC P0325
DTC P0327, P0328
DTC P0330
DTC P0332, P0333
PURGE SOLENOID DIAGNOSTICS
Description and Operation
DTC P0444
DTC P0445
VSS DIAGNOSTICS
Description and Operation
DTC P0502
DTC P0503
IDLE SPEED CONTROL DIAGNOSTICS
Loss of Idle Speed Control
DTC P0505
5V REFERENCE DIAGNOSTICS
Description and Operation
DTC P0641
DTC P0651
ECM INTERNAL DIAGNOSTICS
Description and Operation
DTC P1270
Description and Operation
DTC P1270
DTC P1009
General
DTC P1009
JSS DIAGNOSTICS
Description and Operation
DTC P1501
DTC P1502
Side Stand Displayed on Speedometer
ETC MANAGEMENT DIAGNOSTICS
Description and Operation
DTC P1510, P1511, P1512
ETC ERROR DIAGNOSTICS
Description and Operation
DTC P1514
DTC P1600
ACR Diagnostics
Description and Operation
DTC P1655
DTC P1656
ENGINE PERFORMANCE DIAGNOSTICS
Description and Operation
DTC P1505
Hesitation or Loss of Power Test
Starts Hard or Emits Black Smoke
ETC ACTUATOR DIAGNOSTICS
Description and Operation
DTC P2100
DTC P2101
DTC P2102
DTC P2103
DTC P2105, P2107
Description and Operation
DTC P2105, P2107
STARTS, THEN STALLS
Description and Operation
STARTS, THEN STALLS
IGN COIL DRIVER DIAGNOSTICS
Description and Operation
DTC P2300
DTC P2301
DTC P2303
DTC P2304
DTC P2119
Description and Operation
DTC P2119
Engine Cranks But Will Not Start
Description and Operation
Engine Cranks But Will Not Start
Misfire at Idle or Under Load
Description and Operation
Inline Spark Tester
Misfire at Idle or Under Load
TGS DIAGNOSTICS
Description and Operation
DTC P2122
DTC P2123
DTC P2127
DTC P2128
DTC P2176
Description and Operation
DTC P2176
CORRELATION ERROR DIAGNOSTICS
Description and Operation
DTC P2135
DTC P2138
Erratic Idle
Description and Operation
Erratic Idle
HESITATION OR LOSS OF POWER
Description and Operation
DTC P1505
Hesitation or Loss of Power Test
ABS
ANTI-LOCK BRAKE SYSTEM (ABS) GENERAL INFORMATION
Description and Operation
INTERNAL FAULT DIAGNOSTICS
Description and Operation
DTC C1014, C1040, C1055, C1061, C1062, C1065, C1066
WSS DIAGNOSTICS
Description and Operation
DTC C1021, C1023, C1025, C1027, C1029
DTC C1032
DTC C1034
INVALID VIN DIAGNOSTICS
Description and Operation
DTC C1159, C1178, C1184
ABS INDICATOR ALWAYS ON, FLASHING OR INOPERATIVE
Description and Operation
ABS Indicator Continuously Flashing, No DTCs
ABS Indicator Always On or Inoperative
Wiring
Wiring Diagrams
General
Wiring Diagrams
Wire Harness Connectors
General
Connector End Views
Connector Locations
Connector Repair
BOSCH COMPACT 1.1M SEALED CONNECTORS
Repair
DELPHI GT SEALED CONNECTORS
Repair
DELPHI METRI-PACK SEALED CONNECTORS
Repair
DELPHI MICRO 64 SEALED CONNECTORS
Repair
DEUTSCH DT AND DTM SEALED CONNECTORS
Repair
JAE MX19 SEALED CONNECTOR
Repair
JST JWPF SEALED CONNECTORS
Repair
Kostal MLK 1.2 Sealed Connector
Repair
MOLEX CMC SEALED CONNECTOR
Repair
MOLEX MX SEALED CONNECTORS
Repair
SEALED SPLICE CONNECTORS
Repair
TYCO GET 64 SEALED CONNECTORS
Repair
TYCO MCON SEALED CONNECTORS
Repair
TYCO MCP SEALED CONNECTORS
Repair
TYCO MULTILOCK UNSEALED CONNECTOR
Repair
TYCO SUPERSEAL 1.5 SEALED CONNECTORS
Repair
Reference
GLOSSARY
Acronyms and Abbreviations
METRIC CONVERSION
Conversion Table
FLUID CONVERSIONS
United States System
Metric System
British Imperial System
TORQUE CONVERSION
United States System
Metric System
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