2018 Arctic Cat ZR 200 Service Manual – PDF DOWNLOAD
DESCRIPTION:
2018 Arctic Cat ZR 200 Service Manual – PDF DOWNLOAD
Foreword
NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. NOTE: Some illustrations and photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
- This Arctic Cat Service Manual contains service and maintenance information for the 2018 Arctic Cat ZR 200 Snowmobile. The manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections.
- The sections cover specific snowmobile components or systems and, in addition to the standard service procedures, includes assembling, disassembling, and inspecting instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician.
- The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools. All Arctic Cat publications and snowmobile decals display the words Warning, Caution, and Note to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in snowmobile- related damage.
- Follow the directive because it deals with the possibility of damaging part or parts of the snowmobile. The symbol NOTE: identifies supplementary information worthy of particular attention. At the time of publication, all information, photographs, and illustrations were technically correct.
- Some photographs and illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change
TABLE OF CONTENTS:
2018 Arctic Cat ZR 200 Service Manual – PDF DOWNLOAD
General Information/Foreword 2
Snowmobile Identification 2
Recommended Gasoline and Oil 3
Break-In Procedure 3
Genuine Parts 3
Preparation for Storage 3
Preparation After Storage 4
Torque Conversions (ft-lb/N-m) 4
Torque Specifications 5
Engine Torque Diagram 6
Engine Specifications 7
Carburetor Specifications 7
Track Specifications 7
Front/Rear Shock Spring 7
Rear Suspension Spring 7
Front Shock Absorber 7
Rear Shock Absorber 7
Engine 8
Removing 8
Disassembling 9
Servicing Components 13
Assembling 19
Installing 23
Changing Oil 26
Recoil Starter 26
Troubleshooting Engine 28
Fuel System 29
In-Line Fuel Filter 29
Carburetor 29
Throttle Cable 33
Troubleshooting Fuel System 34
Electrical System 35
Transistorized Ignition System 35
Testing Ignition Switches 35
Testing Electrical Resistances 36
Testing RPS Switch 37
Testing Idle Switch 37
Testing Handlebar Warmer Elements 37
Testing Handlebar Warmer Switch 37
Testing Headlight Switch 38
Testing Key Switch 38
Drive Train/Track/Brake Systems 39
Drive Belt 39
Drive Clutch 39
Driven Clutch 41
Drive Clutch/Driven Clutch 42
Dropcase 42
Track 44
Brake System 46
Troubleshooting Track 49
Rear Suspension 50
Removing Skid Frame 50
End Cap 50
Wear Strip 51
Rear Suspension Arm/Rear Springs 51
Rear Idler Wheels and Axle 52
Slide Rail 53
Installing Skid Frame 54
Steering and Body 55
Steering Post 55
Ski 57
Ski Wear Bar 57
Tie Rods 57
Spindle 58
Ski Alignment 59
Front Suspension A-Arms 60
Belly Pan 61
Seat Assembly 62
Gas Tank/Fuel Pump Assembly 63
Headlight Assembly 64
Wiring Diagram 65
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANU
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at heydownloadss @gmail.com should you have any queries before your purchase or that you need any other service / repair / parts operators manual.