2018 Arctic Cat ZR 120 Service Manual – PDF DOWNLOAD
DESCRIPTION:
2018 Arctic Cat ZR 120 Service Manual – PDF DOWNLOAD
Foreword
NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. NOTE: Some illustrations and photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
- This Arctic Cat Service Manual contains service and maintenance information for the 2018 Arctic Cat ZR 120 Snowmobile. The manual is designed to aid service personnel in service-oriented applications.
- This manual is divided into sections. The sections cover specific snowmobile components or systems and, in addition to the standard service procedures, includes assembling, disassembling, and inspecting instructions. When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician.
- The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools. All Arctic Cat publications and snowmobile decals display the words Warning, Caution, and Note to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A CAUTION identifies unsafe practices which may result in snowmobile- related damage.
- Follow the directive because it deals with the possibility of damaging part or parts of the snowmobile. The symbol NOTE: identifies supplementary information worthy of particular attention. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs and illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
- Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
TABLE OF CONTENTS:
2018 Arctic Cat ZR 120 Service Manual – PDF DOWNLOAD
General Information/Foreword 2
Snowmobile Identification 2
Recommended Gasoline and Oil 3
Break-In Procedure 3
Genuine Parts 3
Drive Chain Lubrication 3
Preparation for Storage 3
Preparation After Storage 4
Torque Conversions (ft-lb/N-m) 4
Torque Specifications 5
Engine Torque Diagram 6
Engine Specifications 7
Carburetor Specifications 7
Track Specifications 7
Ski Shock Spring Specifications 7
Rear Arm Spring Specifications 7
Ski Shock Absorber Specifications 7
Engine 8
Removing 8
Disassembling 9
Servicing Components 12
Assembling 19
Installing 23
Changing Oil 24
Recoil Starter 24
Troubleshooting Engine 26
Fuel System 27
Pre-Maintenance Checks 27
Carburetor 27
Throttle Cable 30
Troubleshooting Fuel System 32
Electrical System 33
Transistorized Ignition System 33
Testing Ignition Switches 34
Testing Electrical Resistances 34
Testing Handlebar Warmer Elements 34
Testing Tether 35
Testing Handlebar Warmer Switch 35
Drive System 36
Drive Chain and Sprockets 36
Track and Driveshaft 37
Brake System 40
Troubleshooting Track 42
Rear Suspension 43
Removing Skid Frame 43
End Cap 43
Wear Strip 44
Rear Suspension Arm/Rear Springs 44
Rear Idler Wheels and Axle 45
Upper Idler Wheels 45
Slide Rail 45
Installing Skid Frame 47
Steering and Body 48
Steering Post 48
Ski Wear Bar 51
Ski 51
Tie Rods 51
Spindle 52
Ski Alignment 53
Front Suspension A-Arms 53
Belly Pan 55
Seat/Cushion/Taillight Housing 55
Headlight Assembly 56
Wiring Diagram 57
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]