2016 Arctic Cat WILDCAT TRAIL ATV Service Manual
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Table Of Contents:
2016 Arctic Cat WILDCAT TRAIL ATV Service Manual
General Information/Foreword…………………………………… 2
Specifications ……………………………………………………… 2
Torque Specifications……………………………………………. 3
Torque Conversions (ft-lb/N-m)………………………………. 4
Drive Belt Break-In Procedure……………………………….. 4
Gasoline – Oil – Lubricant………………………………………. 4
Preparation For Storage ……………………………………….. 5
Preparation After Storage……………………………………… 6
Periodic Maintenance/Tune-Up………………………………….. 7
Air Filter ……………………………………………………………… 7
Testing Engine Compression…………………………………. 8
Spark Plugs ………………………………………………………… 8
Muffler/Spark Arrester ………………………………………….. 9
Engine Oil – Filter …………………………………………………. 9
Front Differential – Transaxle Lubricant ………………….. 10
Headlight – Taillight-Brakelight ……………………………… 10
Hydraulic Brake System ……………………………………… 13
Burnishing Brake Pads ……………………………………….. 14
Replacing V-Belt ………………………………………………… 14
Steering/Body/Controls…………………………………………… 17
Front Bumper…………………………………………………….. 17
Hood and Grille………………………………………………….. 18
Body Panels………………………………………………………. 18
Center Console………………………………………………….. 23
Rack and Pinion Assembly ………………………………….. 24
Steering Wheel ………………………………………………….. 26
Steering System ………………………………………………… 27
Steering Shaft……………………………………………………. 28
Steering Knuckles………………………………………………. 30
Front Wheel Alignment ……………………………………….. 32
Accelerator Pedal……………………………………………….. 32
Shift Lever…………………………………………………………. 33
Shift Cable ………………………………………………………… 33
LCD Gauge……………………………………………………….. 35
Muffler………………………………………………………………. 35
Cargo Box…………………………………………………………. 36
Seats ……………………………………………………………….. 36
Doors ……………………………………………………………….. 37
Floor ………………………………………………………………… 37
Troubleshooting …………………………………………………. 38
Engine……………………………………………………………………. 39
Troubleshooting …………………………………………………. 40
Removing Engine ………………………………………………. 42
Top-Side Components ………………………………………… 47
Removing Top-Side Components …………………………. 47
Servicing Top-Side Components ………………………….. 50
Installing Top-Side Components …………………………… 57
Bottom-Side Components …………………………………… 60
Removing Bottom-Side Components ……………………. 60
Servicing Bottom-Side Components……………………… 64
Installing Bottom-Side Components ……………………… 66
Servicing Left-Side Components ………………………….. 70
Installing Engine ………………………………………………… 74
Fuel/Lubrication/Cooling ………………………………………….79
Throttle Body………………………………………………………79
Gas Tank ……………………………………………………………81
Gas/Vent Hoses ………………………………………………….82
Oil Filter/Oil Pump ……………………………………………….82
Oil Cooler …………………………………………………………..82
Oil Flow Chart …………………………………………………….84
Liquid Cooling System …………………………………………84
Radiator……………………………………………………………..84
Thermostat …………………………………………………………87
Fan ……………………………………………………………………88
Water Pump ……………………………………………………….88
Troubleshooting…………………………………………………..90
Electrical System……………………………………………………..91
Battery……………………………………………………………….91
Electronic Power Steering (EPS)……………………………92
Ignition Switch …………………………………………………….94
Ignition Coils……………………………………………………….94
Accessory Receptacle/Connector ………………………….95
Switches…………………………………………………………….95
Fan Motor …………………………………………………………..96
Front Drive Actuator …………………………………………….96
Lights…………………………………………………………………97
Power Distribution Module (PDM) ………………………….97
EFI Sensors/Components …………………………………….98
RPM Limiter ……………………………………………………..103
Stator Coil ………………………………………………………..104
Regulator/Rectifier …………………………………………….104
Starter Motor …………………………………………………….104
Starter Relay …………………………………………………….105
Engine Control Module (ECM) …………………………….105
Troubleshooting…………………………………………………110
Drive and Brake Systems ……………………………………….111
Front Drive Actuator …………………………………………..111
Front Differential ………………………………………………..112
Drive Axles ……………………………………………………….125
Transaxle ………………………………………………………….127
Driveshaft/Carrier Bearing…………………………………..142
Hub………………………………………………………………….145
Hydraulic Brake Caliper………………………………………147
Master Cylinder Assembly…………………………………..150
Troubleshooting…………………………………………………152
Suspension ……………………………………………………………153
Shock Absorbers ……………………………………………….153
Front A-Arms…………………………………………………….154
Rear A Arms……………………………………………………..158
Front Sway Bar………………………………………………….161
Rear Sway Bar ………………………………………………….161
Wheels and Tires ………………………………………………162
Troubleshooting…………………………………………………163
Description:
2016 Arctic Cat WILDCAT TRAIL ATV Service Manual
- This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2016 Arctic Cat Wildcat Trail.
- The complete manual is designed to aid service personnel in service-oriented applications. This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions.
- When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition. This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician.
- The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed. The technician should use sound judgement when determining which procedures can be completed based on their skill level and access to appropriate special tools.
- NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. When replacement of parts is necessary, use only genuine Arctic Cat parts. They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description.
- All Arctic Cat publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the directive because it deals with the possibility of serious personal injury or even death.
- A CAUTION identifies unsafe practices which may result in vehicle- related damage. Follow the directive because it deals with the possibility of damaging part or parts of the vehicle. The symbol NOTE: identifies supplementary information worthy of particular attention. The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
Please Note:
• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]
