2016 Arctic Cat 90 UTILITY DVX 90 ATV Service Manual
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Table Of Content:
2016 Arctic Cat 90 UTILITY DVX 90 ATV Service Manual
General Information/Foreword…………………………………… 2
Specifications ……………………………………………………… 2
Torque Specifications……………………………………………. 3
Torque Conversions (ft-lb/N-m)………………………………. 4
Gasoline-Oil-Lubricant………………………………………….. 4
Preparation For Storage ……………………………………….. 4
Preparation After Storage……………………………………… 5
Periodic Maintenance/Tune-Up………………………………….. 6
Air Filter ……………………………………………………………… 6
Valve/Tappet Clearance………………………………………… 6
Testing Engine Compression…………………………………. 7
Spark Plug ………………………………………………………….. 8
Muffler/Spark Arrester ………………………………………….. 8
Transmission Lubricant…………………………………………. 9
Engine Oil …………………………………………………………… 9
Brake Systems…………………………………………………… 10
Replacing Drive Belt …………………………………………… 12
Adjusting Shift Linkage ……………………………………….. 14
Steering/Body/Controls…………………………………………… 15
Body ………………………………………………………………… 15
Steering Post/Handlebar/Tie Rods ……………………….. 17
Handlebar Grip ………………………………………………….. 20
Handlebar Switch ………………………………………………. 21
Hand Brake Lever Assemblies……………………………… 21
Headlights…………………………………………………………. 24
Brakelight/Taillight………………………………………………. 24
Troubleshooting …………………………………………………. 25
Engine/Transmission………………………………………………. 26
Removing Engine/Transmission …………………………… 26
Top-Side Components ………………………………………… 27
Removing Top-Side Components …………………………. 28
Servicing Top-Side Components ………………………….. 30
Installing Top-Side Components …………………………… 34
Left-Side Components………………………………………… 37
Removing Left-Side Components…………………………. 37
Installing Left-Side Components…………………………… 38
Right-Side Components ……………………………………… 40
Removing Right-Side Components ………………………. 40
Servicing Right-Side Components………………………… 44
Installing Right-Side Components ………………………… 45
Center Crankcase Components …………………………… 47
Disassembling Crankcase Halves ………………………… 47
Servicing Crankcase Components ……………………….. 48
Assembling Crankcase Half…………………………………. 49
Installing Engine/Transmission …………………………….. 50
Troubleshooting …………………………………………………. 52
Fuel/Lubrication……………………………………………………….54
Carburetor ………………………………………………………….54
Throttle Cable Free-Play ………………………………………58
Engine RPM (Idle) ……………………………………………….58
Gas Tank ……………………………………………………………58
Gas Tank Valve …………………………………………………..59
Troubleshooting…………………………………………………..60
Electrical System……………………………………………………..61
Battery……………………………………………………………….61
Ignition Switch …………………………………………………….62
Ignition Coil ………………………………………………………..62
Ignition Timing…………………………………………………….63
Handlebar Control Switches………………………………….63
Brakelight Switches ……………………………………………..63
Headlights ………………………………………………………….64
Stator Coil ………………………………………………………….64
Regulator/Rectifier ………………………………………………64
Timing Sensor …………………………………………………….64
Starter Motor ………………………………………………………64
Choke Circuit………………………………………………………64
Fuse ………………………………………………………………….65
Troubleshooting…………………………………………………..65
Drive System……………………………………………………………67
Drive Chain/Sprockets………………………………………….67
Rear Hub/Drive Axle…………………………………………….69
Front Hub …………………………………………………………..72
Brake Systems ……………………………………………………73
Troubleshooting Drive System……………………………….74
Troubleshooting Brake System………………………………74
Suspension ……………………………………………………………..75
Shock Absorbers …………………………………………………75
A-Arm………………………………………………………………..76
Swing Arm………………………………………………………….78
Wheels and Tires ………………………………………………..80
Troubleshooting…………………………………………………..81
Description:
2016 Arctic Cat 90 UTILITY DVX 90 ATV Service Manual
- This manual contains service, maintenance, and troubleshooting information for the 2016 Arctic Cat 90 Utility/ DVX 90 ATV and is designed to aid in service-oriented applications. This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions.
- When using this manual as a guide, the technician should use discretion as to how much disassembly is needed to address any given condition. This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The procedures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed.
- The technician should use sound judgment when determining which procedures can be completed based on their skill level and access to appropriate special tools. NOTE: Whenever a part is worn excessively, cracked, or damaged in any way, replacement is necessary. When replacement of parts is necessary, use only genuine Arctic Cat ATV parts.
- They are precision-made to ensure high quality and correct fit. Refer to the appropriate Illustrated Parts Manual for the correct part number, quantity, and description. Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to emphasize important information. The symbol !WARNING identifies personal safety-related information.
- Be sure to follow the directive because it deals with the possibility of serious injury or even death. A CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it deals with the possibility of damaging part or parts of the ATV. The symbol NOTE: identifies supplementary information worthy of particular attention.
- The symbol AT THIS POINT directs the technician to certain and specific procedures to promote efficiency and to improve clarity. At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
- Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred. All materials and specifications are subject to change without notice.
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
